CN103028586B - Portable high-temperature paper destroying machine - Google Patents
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- 238000010438 heat treatment Methods 0.000 claims abstract description 111
- 239000000123 paper Substances 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000011111 cardboard Substances 0.000 claims abstract description 20
- 239000011093 chipboard Substances 0.000 claims description 5
- 239000002436 steel type Substances 0.000 claims description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 4
- 229910052744 lithium Inorganic materials 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 238000010000 carbonizing Methods 0.000 claims description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 abstract description 3
- 238000009413 insulation Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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Abstract
便携式高温毁纸机属于办公用品领域,解决彻底销毁信息资料的问题;具有带加热管(1)的高温毁纸器,加热管(1)的平面主体上具有“U”形间隙,并且单排组(23)式装在高温隔热箱体外壳(3)中的底座(2)上,还有水平托板(6);还具有粉碎器,由位于单排组(23)两端外的左、右粹纸板(13、14)及其上装有的相向而水平的冲击板(15),以及动力驱动机构组成,两碎纸板相向推进带动冲击板(15)插入“U”形间隙,从而将高温灼、烤炭化或焦、脆化的资料粉碎;能彻底销毁信息资料,没有任何恢复的可能,不仅用于纸件资料,也适用于销毁胶带、光盘等非纸件资料,效率高,效果好,无噪音,保密性高,结构简单、性能稳定,电源交直流两用,使用方便,便于携带,并适宜作信息资料的保险箱。
The portable high-temperature paper shredder belongs to the field of office supplies and solves the problem of completely destroying information materials; it has a high-temperature paper shredder with a heating tube (1). The group (23) formula is installed on the base (2) in the high-temperature heat insulation box shell (3), also has the horizontal support plate (6); also has the pulverizer, by being positioned at the single-row group (23) two ends outside The left and right shredded cardboards (13, 14) and the facing and horizontal impact plates (15) mounted on them are composed of a power drive mechanism. The two shredded cardboards are pushed toward each other to drive the impact plates (15) into the "U" shaped gap, thereby Crush high-temperature burnt, charred, charred, and brittle materials; it can completely destroy information materials without any possibility of recovery. It is not only used for paper materials, but also suitable for destroying non-paper materials such as tapes and CDs. It has high efficiency. The utility model has the advantages of good effect, no noise, high security, simple structure, stable performance, AC and DC power supply, easy to use, easy to carry, and suitable as a safe for information materials.
Description
技术领域 technical field
本发明属于办公用品领域,涉及一种便携式高温毁纸机。 The invention belongs to the field of office supplies and relates to a portable high-temperature paper shredding machine.
背景技术 Background technique
现有技术中的碎纸机主要是通过一对滚刀的对碾将纸粉碎,粉碎效率低,每次只能粉碎较少的纸张,且耗时长,无法在短时间内销毁大量纸件资料,并且噪音大,且受供电电源限制,一般只适用220V市电,因此不适宜携带,另外纸被粉碎后呈碎片状,从某种意义上看,其保密性欠佳,因为对于纸类文件资料而言变成碎片状,是属于废掉,而不是真正意义上的彻底销毁,尤其是对于非纸类文件资料如胶带、光盘等,以现有技术中的碎纸机难以废掉,更无法彻底销毁。 The paper shredders in the prior art mainly shred the paper through a pair of hobs. The shredding efficiency is low, and only a small amount of paper can be shredded each time, and it takes a long time to destroy a large amount of paper materials in a short time. , and the noise is large, and limited by the power supply, generally only suitable for 220V mains, so it is not suitable for carrying. In addition, the paper is shredded and fragmented. In a sense, its confidentiality is not good, because for paper documents As far as the data become fragmented, it is a waste, not a complete destruction in the true sense. Especially for non-paper documents such as tapes, CDs, etc., it is difficult to waste them with the shredders in the prior art. cannot be completely destroyed.
发明内容 Contents of the invention
解决的技术问题: Technical issues solved:
提供一种高温毁纸机,能克服现有技术中存在的不足,采用高温灼、烤将纸件炭化、焦化之后,再以粉碎器将其粉碎,因此,不仅是将纸类文件资料废掉,而且能将其彻底销毁,效率高、效果好,无噪音,不仅能用于毁纸件,也可用于毁胶带、光盘等非纸类信息资料,电源交直流两用,使用方便,便于携带,而且可作信息资料的保险箱,紧急情况下能迅速销毁存放的资料。 Provide a high-temperature paper destroying machine, which can overcome the deficiencies in the prior art. After using high-temperature burning and baking to carbonize and coke the paper, it is then crushed with a shredder. Therefore, it is not only a waste of paper documents , and can be completely destroyed, high efficiency, good effect, no noise, not only can be used to destroy paper, but also can be used to destroy non-paper information materials such as tapes, CDs, AC and DC power supply, easy to use, easy to carry , and can be used as a safe for information materials, and the stored materials can be quickly destroyed in an emergency.
采用的技术方案: The technical solution adopted:
便携式高温毁纸机,包括带盖及侧开门的高温隔热箱体外壳、毁纸机构及电路控制系统,其特征在于:毁纸机构由高温毁纸器和配套的粉碎器组成,信息资料先经高温毁纸器以高温进行灼、烤而炭化或焦、脆化后,再以粉碎器将其粉碎; Portable high-temperature paper shredding machine, including a high-temperature heat-insulated box shell with a cover and a side door, a paper shredding mechanism and a circuit control system. After being burnt and roasted at high temperature by a high-temperature paper destroyer to be charred or burnt and embrittled, it is then pulverized by a pulverizer;
高温毁纸器的结构为,具有以220V交流电为电源并且平面主体呈“W”形的加热管,其平面主体上有三个“U”形间隙,各加热管垂直放置,并且各加热管的平面主体相互平行、等间距规则单排组式固装在接有电源的底座上,底座可卸性的装在箱体外壳的后壁板上,紧挨底座的下方具有水平托板,所述水平托板装在箱体外壳的后、前壁板上,信息资料垂直放入加热管之间的间隙中,并被托在水平托板上,加热管依序逐个得电、继电定时启动及定时加热,产生并释放高温,灼、烤信息资料,并使信息资料炭化或焦、脆化; The structure of the high-temperature paper destroyer is that it has a heating tube with a 220V AC power supply and a "W"-shaped plane body. There are three "U"-shaped gaps on the plane body. Each heating tube is placed vertically, and the plane of each heating tube The main bodies are parallel to each other, equidistant and fixed in a single row on the base connected to the power supply. The base is detachably mounted on the rear wall of the box shell. The supporting board is installed on the rear and front wall boards of the box shell, and the information materials are vertically placed in the gap between the heating tubes and supported on the horizontal supporting board. The heating tubes are energized one by one, the relay is started and Heating at regular intervals, generating and releasing high temperature, burning, roasting, and carbonizing or scorching and embrittlement of information;
粉碎器的结构为,具有动力驱动机构,其结构为,装在箱体外壳的底板上的电机的垂直转轴穿过隔热板后装有齿轮,齿轮位于水平托板的下面,隔热板的周边均与箱体外壳的内壁固定连接在一起,隔热板将箱体外壳的内腔分隔为上部高温工作区和下部低温控制区,与齿轮配套的两根齿条,一根以其左端与左碎纸板固接在一起,另一根以其右 端与右碎纸板固接在一起;左、右碎纸板相互配套对应式分别位于加热管的单排组的左、右端之外侧,左、右碎纸板上装有相向而水平式、同规格、同数量的冲击板,冲击板的规格、数量、位置与加热管的平面主体上的“U”形间隙配套,并且冲击板的左右长度不得小于加热管单排组的长度L的二分之一,必须保证,在动力驱动机构的作用下,左、右碎纸板分别带着冲击板相向推进插入所述“U”形间隙到位时,在不影响加热管的安全的情况下,能将放入加热管的间隙中,并且已被高温灼、烤炭化或焦化、脆化的信息资料全部冲碎;还有用于左、右碎纸板相向推进及往复运动的滑道机构。 The structure of the shredder is that it has a power drive mechanism. The structure is that the vertical shaft of the motor installed on the bottom plate of the box shell passes through the heat shield and is equipped with gears. The gears are located under the horizontal supporting plate. The periphery is fixedly connected with the inner wall of the box shell. The heat shield divides the inner cavity of the box shell into an upper high-temperature working area and a lower low-temperature control area. The left shredded cardboard is fixed together, and the other one is fixedly connected with the right shredded board by its right end; the left and right shredded boards are matched with each other and are respectively located outside the left and right ends of the single row of heating pipes. The right shredded cardboard is equipped with opposite and horizontal impact plates of the same specification and number. The specifications, quantity and position of the impact plates match the "U"-shaped gap on the plane body of the heating pipe, and the left and right lengths of the impact plates must not be less than One-half of the length L of the heating tube single-row group must be guaranteed. Under the action of the power drive mechanism, the left and right shredded cardboards are respectively pushed forward with the impact plate and inserted into the "U"-shaped gap in place. In the case of affecting the safety of the heating tube, all the information materials that have been placed in the gap of the heating tube and have been burnt at high temperature, charred, coked, and embrittled can be crushed; Reciprocating slideway mechanism.
有益效果: Beneficial effect:
所述毁纸机的工作原理是,先将信息资料利用加热管高温灼、烤,将其炭化或焦、脆化,并能随即以碎纸器将其粉碎,相当于对信息资料进行了两次销毁,纸件资料炭化后就已经销毁,再将炭化的纸件粉碎是更彻底的销毁,没有任何恢复的可能,对于胶带、光盘、信用卡等信息资料,高温灼、烤后,载体炭化或焦化、脆化,磁性载体则磁性消失,信息全无,即已销毁,再将其粉碎是更彻底的销毁,没有任何恢复的可能;因此所述毁纸机不仅能用于彻底销毁纸件资料,也可用于彻底销毁胶带、光盘、信用卡等信息资料,效率高、效果好,无噪音,保密性高,能同时销毁大量信息资料,就整机而言,结构简单,性能稳定,电源交直流两用,使用方便,便于携带,适宜作信息资料的保险箱,紧急情况下能迅速销毁存放的材料。 The working principle of the paper shredder is that first, the information materials are burnt and roasted at high temperature by the heating tube, and then carbonized, burnt, and embrittled, and then crushed with a paper shredder, which is equivalent to double-processing the information materials. For the first destruction, the paper data will be destroyed after carbonization, and the carbonized paper will be destroyed more thoroughly without any possibility of recovery. For information materials such as tapes, CDs, and credit cards, after high-temperature burning and baking, the carrier carbonization or Coking and embrittlement, the magnetic carrier disappears magnetically, and there is no information, that is, it has been destroyed, and then crushing it is a more thorough destruction, without any possibility of recovery; therefore, the paper shredding machine can not only be used to completely destroy paper materials , can also be used to completely destroy information materials such as tapes, CDs, credit cards, etc., with high efficiency, good effect, no noise, high confidentiality, and can destroy a large amount of information materials at the same time. As far as the whole machine is concerned, it has simple structure, stable performance, and AC and DC power supply. Dual-purpose, easy to use, easy to carry, suitable as a safe for information materials, and can quickly destroy the stored materials in emergency situations.
附图说明 Description of drawings
图1、整机立体图; Figure 1. Stereoscopic view of the whole machine;
图2、按图1中所示的A向俯视图,无箱体外壳的顶板; Figure 2. According to the top view of direction A shown in Figure 1, there is no top plate of the box shell;
图3、按图1中所示的B向左视图,无箱体外壳的左壁板; Figure 3. According to the left view of B shown in Figure 1, there is no left wall plate of the box shell;
图4、按图1所示的A-A剖视图; Fig. 4, according to the A-A sectional view shown in Fig. 1;
图5、电路控制系统框图; Figure 5. Block diagram of the circuit control system;
图6、电机9的调控电路图; Fig. 6, the control circuit diagram of motor 9;
图7、加热管1的调控电路即主电路图; Fig. 7, the control circuit of heating tube 1 is the main circuit diagram;
图8、加热管1的定时电路22的电路图。 FIG. 8 . The circuit diagram of the timing circuit 22 of the heating tube 1 .
具体实施方式 Detailed ways
结合附图进一步详加说明; Further explain in detail in conjunction with accompanying drawings;
如图1~3所示,高温毁纸器的结构为,具有以220V交流电为电源并且平面主体呈“W”形的加热管1,其平面主体上有三个“U”形间隙,各加热管垂直放置,并且各加热管1的平面主体相互平行、等间距规则单排组23式固装在接有电源的底座2上,底座2可卸性的装在箱体外壳3的后壁板4上,紧挨底座2的下方具有水平托板6,所述水平托板6装在箱体外壳3的后、前壁板4、5上,信息资料7垂直放入加热管1之间的间隙中,并被托在水平托板6上,加热管1依序逐个得电、继电定时启动及定时加热,产生并释放高温,灼、烤信息资料7,并使信息资料7炭化或焦、脆化。 As shown in Figures 1 to 3, the structure of the high-temperature paper destroyer is that it has a heating tube 1 with a 220V AC power supply and a "W"-shaped plane body. There are three "U"-shaped gaps on the plane body, and each heating tube Vertically placed, and the plane main body of each heating tube 1 is parallel to each other, and the regular single-row group 23 is fixed on the base 2 connected to the power supply, and the base 2 is detachably installed on the rear wall plate 4 of the box shell 3 There is a horizontal support plate 6 immediately below the base 2, the horizontal support plate 6 is installed on the rear and front wall panels 4, 5 of the box shell 3, and the information material 7 is vertically placed in the gap between the heating tubes 1 and supported on the horizontal supporting plate 6, the heating tubes 1 are energized one by one, the relays are started and heated at regular intervals to generate and release high temperature, burn and bake the information materials 7, and make the information materials 7 carbonized or burnt. Brittle.
如图1~4所示,粉碎器的结构为,具有动力驱动机构,其结构为,装在箱体外壳3的底板8上的电机9的垂直转轴穿过隔热板10后装有齿轮11,齿轮11位于水平托板6的下面,隔热板10的周边均与箱体外壳3的内壁固定连接在一起,隔热板10将箱体外壳3的内腔分隔为上部高温工作区和下部底温控制区,与齿轮11配套的两根齿条12,一根以其左端与左碎纸板13固接在一起,另一根以其右端与右碎纸板14固接在一起;左、右碎纸板13、14相互配套对应式分别位于加热管1的单排组23的左、右端之外侧,左、右碎纸板13、14的内侧面上装有相向而水平式、同规格、同数量的冲击板15,冲击板15的规格、数量、位置与加热管1的平面主体上的“U”形间隙配套,并且冲击板15的左右长度不得大于加热管1单排组23的长度L的二分之一,必须保证,在动力驱动机构的作用下,左、右碎纸板13、14分别带着冲击板15相向推进插入所述“U”形间隙到位时,在不影响加热管1的安全的情况下,能将放入加热管1的间隙中,并且已被高温灼、烤炭化或焦、脆化的信息资料7全部冲碎;还有用于左、右碎纸板13、14相向推进及往复运动的滑道机构。 As shown in Figures 1 to 4, the pulverizer has a power drive mechanism, and its structure is that the vertical shaft of the motor 9 mounted on the bottom plate 8 of the box shell 3 passes through the heat shield 10 and is equipped with a gear 11 , the gear 11 is located under the horizontal support plate 6, and the periphery of the heat shield 10 is fixedly connected with the inner wall of the box shell 3. The heat shield 10 divides the inner cavity of the box shell 3 into an upper high-temperature working area and a lower part. In the bottom temperature control area, two tooth racks 12 matched with the gear 11, one is fixedly connected with the left shredded cardboard 13 by its left end, and the other is fixedly connected with the right shredded cardboard 14 by its right end; Shredded cardboards 13,14 are matched with each other and correspondingly located on the outside of the left and right ends of the single row group 23 of the heating tube 1, and the inner sides of the left and right shredded cardboards 13,14 are equipped with opposite and horizontal type, the same specification, and the same number Impact plate 15, the specifications, quantity and position of impact plate 15 are matched with the "U" shaped gap on the plane body of heating tube 1, and the left and right length of impact plate 15 must not be greater than two times of the length L of heating tube 1 single row group 23. One part, it must be ensured that under the action of the power drive mechanism, the left and right shredded cardboards 13, 14 are respectively pushed forward with the impact plate 15 and inserted into the "U" shaped gap in place, without affecting the safety of the heating tube 1. Under the situation that puts into the gap of heating pipe 1, and has been burnt by high temperature, grilled carbonization or scorched, embrittled information material 7 all smashes; There are also left and right shredded cardboards 13,14 that are used for advancing and Reciprocating slideway mechanism.
如图1~4所示,用于左、右碎纸板13、14相向推进及往复运动的滑道机构的结构为,靠近底座2的一侧,具有一根导杆16,其横向穿过单排组23中的加热管1,同时穿过左、右碎纸板13、14的后侧边对应的部位,导杆16的两端分别装在箱体外壳3的左、右壁板17、18上;在箱体外壳3的前壁板5上装有一根槽钢型滑道19,左、右碎纸板13、14的前侧边具有与槽钢型滑道19配套的凸边20;滑道机构能安全可靠保障左、右碎纸板13、14的相向推进及往复运动。 As shown in Figures 1 to 4, the structure of the slideway mechanism for the relative advancement and reciprocating movement of the left and right shredder boards 13, 14 is that one side near the base 2 has a guide rod 16, which passes through the single The heating pipes 1 in the row group 23 pass through the corresponding positions on the rear sides of the left and right shredded cardboards 13 and 14 at the same time, and the two ends of the guide rod 16 are respectively installed on the left and right wall plates 17 and 18 of the box shell 3 On; a channel steel type slideway 19 is housed on the front wall plate 5 of box body shell 3, and the front side of left and right chipboard 13,14 has the flange 20 that is matched with channel steel type slideway 19; Slideway The mechanism can safely and reliably guarantee the opposite propulsion and reciprocating motion of the left and right shredded cardboards 13,14.
如图5所示,电路控制系统的结构原理为,作为机内电源有,直流电源E为24V-48V锂电池21,其供电给定时电路22,通过定时电路22调控单排组23中的各加热管1依序逐个得电、断电时启动及定时加热,同时还供电给电机9的调控电路;另有220V交流电源,一路来自市电,一路通过直流电源E经逆变器24提供,两路通过双刀三位式转换开关HK可分别供电给单排组23中的加热管1的调控电路,即主电路;如图1中所示,锂电池21、逆变器24装在箱体外壳3的下部低温控制区内,电路元器件通过电路板装在下部低温控制区内,装在箱体外壳3上的电控盘25上装有220V市电插座或引线及双刀三位式转换开关HK;直流电源E也可用220V市电经变压器降压,再经整流而获得。 As shown in Figure 5, the structural principle of the circuit control system is that, as the internal power supply, the DC power supply E is a 24V-48V lithium battery 21, which supplies power to the timing circuit 22, and regulates each of the single row groups 23 through the timing circuit 22. The heating tubes 1 are energized one by one, start when the power is off, and heat at a fixed time, and also supply power to the control circuit of the motor 9 at the same time; there is another 220V AC power supply, one from the mains, and one through the DC power supply E via the inverter 24. The two circuits can respectively supply power to the control circuit of the heating tube 1 in the single row group 23 through the double-pole three-position switch HK, that is, the main circuit; as shown in Figure 1, the lithium battery 21 and the inverter 24 are installed in the box In the lower low temperature control area of the body shell 3, the circuit components are installed in the lower low temperature control area through the circuit board, and the electric control panel 25 installed on the box shell 3 is equipped with a 220V mains socket or lead wire and a double-pole three-position type Change-over switch HK; DC power supply E can also be obtained by stepping down the voltage of the 220V mains through a transformer, and then rectifying.
如图6所示,电机9的调控电路的结构为,闭合直流开关K0,电路有电,按正转按钮ZA0,继电器ZC动作,正向接通电路,电机9正转运行,左、右碎纸板13、14分别带着冲击板15相向推进插入所述“U”形间隙到位,推进到位碰到装在滑道机构上的前行程开关XCK1后,一元两路反转按钮FA动作,从而继电器FC动作,反向接通电路,电机9反转运行,左、右碎纸板13、14带着冲击板15相背而后退,后退碰到装在滑道机构上的后行程开关XCK2后,复位按钮TA0动作,自动切断电路,电机9停转并复位。 As shown in Figure 6, the structure of the control circuit of the motor 9 is as follows: close the DC switch K 0 , the circuit is powered, press the forward rotation button ZA 0 , the relay ZC acts, the circuit is connected in the forward direction, and the motor 9 rotates in the forward direction. The right shredded cardboards 13 and 14 are respectively pushed forward with the impact plate 15 and inserted into the "U"-shaped gap in place, and when they are pushed in place and touch the front travel switch XCK 1 mounted on the slideway mechanism, the one-way two-way reverse button FA acts , so that the relay FC acts, reversely connects the circuit, the motor 9 runs in reverse, and the left and right shredded boards 13 and 14 move back with the impact plate 15 facing each other, and the back stroke touches the rear travel switch XCK mounted on the slideway mechanism After 2 , the reset button TA 0 acts to cut off the circuit automatically, and the motor 9 stops and resets.
如图7、8所示,单排组23中的加热管1的调控电路及定时电路22的结构为,单排组23中的各加热管1依序为第一加热管D1、第二加热管D2、第三加热管D3……第n加热管Dn;经双刀三位式转换开关HK的220V交流电路为加热管1的主电路,其中串联有熔断器RD、交流开关K1,闭合交流开关K1加热管1的主电路有电,并且电源指示灯A1亮,交流开关K1之后还串联着热继电器RJ、停止按钮TA1及加热管1单排组23的运行指示灯A2,之后,各加热管1相互并联式接入主电路中,并且各加热管1分别串联其相应的定时启动及定时加热电路中的接触器的常开触头QCn;闭合直流开关K0,定时电路22有电,定时电路22由依序相互关连并与各加热管1相应的定时启动及定时加热电路组成;第一加热管D1的定时启动及定时加热电路中先后串联启动按钮ZA1,时间继电器ST1及接触器QC1,时间继电器ST1的常开触头ST1-1与启动按钮ZA1并联,其延时开启的动断触头ST1-2串联在自身电路中,其延时闭合的动合触头ST1-3串联在第二加热管D2的定时启动及定时加热电路中,接触器QC1的常开触头串联在第一加热管D1的主电路中;第二加热管D2的定时启动及定时加热电路中先后串联时间继电器ST1的延时闭合的动合触头ST1-3、时间继电器ST2及接触器QC2,时间继电器ST2的常开触头ST2-1与时间继电器ST1的延时闭合的动合触头ST1-3并联,其延时开启的动断触头ST2-2串联在自身电路中,其延时闭合的动合触头ST2-3串联在第三加热管D3的定时启动及定时加热电路中,接触器QC2的常开触头串联在第二加热管D2的主电路中;后续的加热管1的定时启动及定时加热电路与上述的定时启动及定时加热电路相同;于是按启动按钮ZA1后,主电路中串联的加热管1的运行指示灯A2亮,各加热管1即能自动依序逐个得电、断电实现定时启动及定时加热,整个过程完成后,运行指示灯A2自动熄灭,按停止按钮TA1能随时停止加热管1运行;电控盘25上还装有直流开关K0、交流开关K1、电源指示灯A1、运行指示灯A2、电机9的正转按钮ZA0、加热管1的启动按钮ZA1及停止按钮TA1。 As shown in Figures 7 and 8, the structure of the control circuit and timing circuit 22 of the heating tubes 1 in the single-row group 23 is that each heating tube 1 in the single-row group 23 is the first heating tube D1 , the second Heating tube D 2 , third heating tube D 3 ... nth heating tube D n ; the 220V AC circuit through the double-pole three-position changeover switch HK is the main circuit of heating tube 1, in which fuse RD and AC switch are connected in series K 1 , close the AC switch K 1 , the main circuit of the heating tube 1 is powered, and the power indicator A 1 is on, and the thermal relay RJ, the stop button TA 1 and the single row group 23 of the heating tube 1 are connected in series after the AC switch K 1 Running indicator light A 2 , after that, each heating tube 1 is connected in parallel to the main circuit, and each heating tube 1 is connected in series with its corresponding timing start and normally open contact QCn of the contactor in the timing heating circuit; closed DC The switch K 0 , the timing circuit 22 is powered, and the timing circuit 22 is composed of the timing start and timing heating circuits that are connected to each other in sequence and corresponding to each heating tube 1; the timing starting of the first heating tube D 1 and the timing heating circuit successively start in series The button ZA 1 , the time relay ST 1 and the contactor QC 1 , the normally open contact ST 1-1 of the time relay ST 1 are connected in parallel with the start button ZA 1 , and the time-delayed open contact ST 1-2 is connected in series to itself In the circuit, the time-delay closed moving contacts ST 1-3 are connected in series in the timing start and timing heating circuit of the second heating tube D 2 , and the normally open contacts of the contactor QC 1 are connected in series in the first heating tube D 1 In the main circuit; the timing start of the second heating tube D 2 and the timing heating circuit successively connect the moving contact ST 1-3 , the timing relay ST 2 and the contactor QC 2 of the delay closing of the time relay ST 1 in series, the time The normally open contact ST 2-1 of the relay ST 2 is connected in parallel with the delayed closing moving contact ST 1-3 of the time relay ST 1 , and the delayed opening moving contact ST 2-2 is connected in series in its own circuit , the time-delay closed moving contact ST 2-3 is connected in series in the timing start and timing heating circuit of the third heating tube D3 , and the normally open contact of the contactor QC 2 is connected in series in the main heating tube D2 . In the circuit; the timing start and timing heating circuit of the follow-up heating tube 1 are the same as the above-mentioned timing starting and timing heating circuit; so after pressing the start button ZA 1 , the running indicator light A 2 of the heating tube 1 connected in series in the main circuit is on, Each heating tube 1 can be automatically powered on and off one by one to realize timing start and timing heating. After the whole process is completed, the operation indicator A 2 will automatically go out, and the heating tube 1 can be stopped at any time by pressing the stop button TA 1; Disk 25 is also equipped with DC switch K 0 , AC switch K 1 , power indicator light A 1 , running indicator light A 2 , forward rotation button ZA 0 of motor 9 , start button ZA 1 of heating tube 1 and stop button TA 1 .
应用中,应先按动启动按钮ZA1启动单排组23中的加热管1,则运行指示灯A2亮,整个加热过程完成后运行指示灯A2自动熄灭,再按动启动按钮ZA0,启动电机9运行。 In the application, the heating tube 1 in the single row group 23 should be started by pressing the start button ZA 1 first, then the operation indicator A 2 will be on, and the operation indicator A 2 will automatically turn off after the entire heating process is completed, and then press the start button ZA 0 , start motor 9 to run.
加热管1的数量及相互间距需按需调节,一般需加热管8~11根,每根功率800~1000W,通电后,每根运行1~1.5分钟,温升达600~700℃。 The number and mutual spacing of the heating tubes 1 need to be adjusted as needed. Generally, 8-11 heating tubes are required, each with a power of 800-1000W. After power-on, each tube runs for 1-1.5 minutes, and the temperature rise reaches 600-700°C.
高温隔热箱体外壳3、隔热板10、水平托板6均主要以铝合金材料制作,前两个部件均涂有耐高温隔热涂料。 The high-temperature heat-insulating box shell 3, heat-shielding plate 10, and horizontal supporting plate 6 are all mainly made of aluminum alloy materials, and the first two parts are all coated with high-temperature-resistant heat-insulating paint.
加热管1为碳纤维石英电加热管,连云港市英普石英有限公司订做; Heating tube 1 is a carbon fiber quartz electric heating tube, customized by Lianyungang Yingpu Quartz Co., Ltd.;
耐高温隔热涂料于北京志盛威华科技发展公司有售。 High-temperature heat-resistant coatings are available from Beijing Zhisheng Weihua Technology Development Co., Ltd.
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