CN103021542A - Light environment-friendly cable core and preparation method - Google Patents

Light environment-friendly cable core and preparation method Download PDF

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Publication number
CN103021542A
CN103021542A CN2012105055919A CN201210505591A CN103021542A CN 103021542 A CN103021542 A CN 103021542A CN 2012105055919 A CN2012105055919 A CN 2012105055919A CN 201210505591 A CN201210505591 A CN 201210505591A CN 103021542 A CN103021542 A CN 103021542A
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China
Prior art keywords
magnesium alloy
cable core
light environment
environment protection
protection cable
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Application number
CN2012105055919A
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Chinese (zh)
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CN103021542B (en
Inventor
张元船
华齐东
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Anhui Huining Electric and Measuring Appliance Co Ltd
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Anhui Huining Electric and Measuring Appliance Co Ltd
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Priority to CN201210505591.9A priority Critical patent/CN103021542B/en
Publication of CN103021542A publication Critical patent/CN103021542A/en
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Publication of CN103021542B publication Critical patent/CN103021542B/en
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Abstract

The invention provides a light environment-friendly cable core which comprises a magnesium alloy basal body and a continuous carbon fiber, wherein the continuous carbon fiber is made from polyacrylonitrile and has the intensity of 5,600-6,200 MPa; and the carbon fiber is uniformly and parallelly distributed in the magnesium alloy basal body, and the cable core has the advantages of small density, light quality and high intensity. The invention also provides a preparation method of the cable core.

Description

A kind of light environment protection cable core and preparation method
Technical field
Technical field of composite materials of the present invention is specifically related to a kind of light environment protection cable core and preparation method thereof, and particularly a kind of carbon fiber strengthens composite material of magnesium alloy cable core and preparation method thereof continuously.
Background technology
The steel wire reinforcement aluminium stranded conductor is a kind of common overhead bare wire cable, and it is comprised of steel wire and two parts of aluminum steel.The effect of steel wire is the unsettled load of the whole cable of carrying, and the effect of aluminium wire is conduction.The advantage of steel wire is to have strong bearing capacity, but the weight of self is large, and the thermal coefficient of expansion of steel core is large, if consider ice and snow and high wind effect, this support to cable has very high requirement again.
Therefore, provide a kind of density little, quality is light, and the cable that intensity is high is those skilled in the art's urgent problems.
Summary of the invention
In order to solve the problems of above-mentioned existence, the present invention aims to provide that a kind of density is little, and quality is light, light environment protection cable core that intensity is high and preparation method thereof.
The invention provides a kind of light environment protection cable core, comprise magnesium alloy substrate and continuous carbon fibre, described continuous carbon fibre is that the intensity take polyacrylonitrile as raw material is the continuous carbon fibre of 5600-6200MPa, described carbon fiber is parallel being distributed in the magnesium alloy substrate evenly, described carbon fiber shared volume fraction in cable core is 15%-65%, the mass percent that the magnesium alloy element forms is: aluminium 1%-3%, nickel 0.03%-0.2%, rare earth 0.1%-0.5%, all the other are magnesium.
Further, described magnesium alloy also comprises the zinc of 0.5%-2.0%.
Further, described magnesium alloy also comprises the zirconium of 0.3%-0.9%.
Further, described magnesium alloy also comprises the yttrium of 0.03%-0.06%.
Further, aluminium 1.5%-25%, nickel 0.05%-0.12%, rare earth 0.2%-0.35% in the described magnesium alloy.
The preparation method of above-mentioned each described light environment protection cable core, may further comprise the steps: the continuous carbon fibre bundle after will removing photoresist immerses and keeps in the K2ZrF6 aqueous solution that mass concentration is 1-2% immersing to invade in the described magnesium alloy solution after the taking-up fibre bundle drying in 1-2 minute oozing processing, the temperature of aluminium alloy is 680-720 ℃, infiltrating time is 1-2 minute, will make carbon fiber reinforced composite material of magnesium alloy silk with the fibre bundle of molten metal.
Further, the mould of throwing is aluminium oxide ceramics, and through-hole diameter is 1-5mm.
Adopt sulfur dioxide or sulphur hexafluoride protection when further, carbon fiber is invaded and oozed in liquid magnesium alloy.
The invention provides a kind of light environment protection cable core, comprise magnesium alloy substrate and continuous carbon fibre, described continuous carbon fibre is that the intensity take polyacrylonitrile as raw material is the continuous carbon fibre of 5600-6200MPa, described carbon fiber is parallel being distributed in the magnesium alloy substrate evenly, this cable core density is little, quality is light, and intensity is high; The present invention also provides the preparation method of this cable core.
Embodiment
Further specify technical scheme of the present invention below by embodiment:
Embodiment 1
The invention provides a kind of light environment protection cable core, comprise magnesium alloy substrate and continuous carbon fibre, described continuous carbon fibre is that the intensity take polyacrylonitrile as raw material is the continuous carbon fibre of 5600-6200MPa, described carbon fiber is parallel being distributed in the magnesium alloy substrate evenly, described carbon fiber shared volume fraction in cable core is 15%-65%, the mass percent that the magnesium alloy element forms is: aluminium 1%, nickel 0.2%, rare earth 0.1%-0.5%, all the other are magnesium.
Embodiment 2
The invention provides a kind of light environment protection cable core, comprise magnesium alloy substrate and continuous carbon fibre, described continuous carbon fibre is that the intensity take polyacrylonitrile as raw material is the continuous carbon fibre of 5600-6200MPa, described carbon fiber is parallel being distributed in the magnesium alloy substrate evenly, described carbon fiber shared volume fraction in cable core is 15%-65%, the mass percent that the magnesium alloy element forms is: aluminium 3%, nickel 0.03%, rare earth 0.1%-0.5%, all the other are magnesium.
Embodiment 3
The invention provides a kind of light environment protection cable core, comprise magnesium alloy substrate and continuous carbon fibre, described continuous carbon fibre is that the intensity take polyacrylonitrile as raw material is the continuous carbon fibre of 5600-6200MPa, described carbon fiber is parallel being distributed in the magnesium alloy substrate evenly, described carbon fiber shared volume fraction in cable core is 15%-65%, the mass percent that the magnesium alloy element forms is: aluminium 2%, nickel 0.15%, rare earth 0.1%-0.5%, all the other are magnesium.
Embodiment 4
The invention provides a kind of light environment protection cable core, comprise magnesium alloy substrate and continuous carbon fibre, described continuous carbon fibre is that the intensity take polyacrylonitrile as raw material is the continuous carbon fibre of 5600-6200MPa, described carbon fiber is parallel being distributed in the magnesium alloy substrate evenly, described carbon fiber shared volume fraction in cable core is 15%-65%, the mass percent that the magnesium alloy element forms is: aluminium 2%, nickel 0.15%, rare earth 0.1%-0.5%, all the other are magnesium.
Preferably, described magnesium alloy also comprises 0.5% zinc.
Preferably, described magnesium alloy also comprises 0.3% zirconium.
Preferably, described magnesium alloy also comprises 0.03% yttrium
The preparation method of this light environment protection cable core, may further comprise the steps: the continuous carbon fibre bundle after will removing photoresist immerses and keeps in the K2ZrF6 aqueous solution that mass concentration is 1-2% immersing to invade in the described magnesium alloy solution after the taking-up fibre bundle drying in 1-2 minute oozing processing, the temperature of aluminium alloy is 680-720 ℃, infiltrating time is 1-2 minute, will make carbon fiber reinforced composite material of magnesium alloy silk with the fibre bundle of molten metal.
Preferably, the mould of throwing is aluminium oxide ceramics, and through-hole diameter is 1-5mm.
Adopt sulfur dioxide or sulphur hexafluoride protection when preferably, carbon fiber is invaded and oozed in liquid magnesium alloy.
Top embodiment has just carried out exemplary description to the present invention; obvious realization of the present invention is not subjected to the restriction of aforesaid way; as long as adopted the method design of invention and the various improvement that technical scheme is carried out; or directly apply to other occasion without improving the design that will invent and technical scheme, all in protection scope of the present invention.

Claims (8)

1. light environment protection cable core, it is characterized in that, comprise magnesium alloy substrate and continuous carbon fibre, described continuous carbon fibre is that the intensity take polyacrylonitrile as raw material is the continuous carbon fibre of 5600-6200MPa, described carbon fiber is parallel being distributed in the magnesium alloy substrate evenly, described carbon fiber shared volume fraction in cable core is 15%-65%, and the mass percent that the magnesium alloy element forms is: aluminium 1%-3%, nickel 0.03%-0.2%, rare earth 0.1%-0.5%, all the other are magnesium.
2. light environment protection cable core according to claim 1 is characterized in that, described magnesium alloy also comprises the zinc of 0.5%-2.0%.
3. light environment protection cable core according to claim 2 is characterized in that, described magnesium alloy also comprises the zirconium of 0.3%-0.9%.
4. light environment protection cable core according to claim 3 is characterized in that, described magnesium alloy also comprises the yttrium of 0.03%-0.06%.
5. light environment protection cable core according to claim 1 is characterized in that, aluminium 1.5%-25%, nickel 0.05%-0.12%, rare earth 0.2%-0.35% in the described magnesium alloy.
6. the preparation method of each described light environment protection cable core according to claim 1-5, it is characterized in that may further comprise the steps: the continuous carbon fibre bundle after will removing photoresist immerses and keeps in the K2ZrF6 aqueous solution that mass concentration is 1-2% immersing to invade in the described magnesium alloy solution after the taking-up fibre bundle drying in 1-2 minute oozing processing, the temperature of aluminium alloy is 680-720 ℃, infiltrating time is 1-2 minute, will make carbon fiber reinforced composite material of magnesium alloy silk with the fibre bundle of molten metal.
7. the preparation method of light environment protection cable core according to claim 6 is characterized in that, the mould of throwing is aluminium oxide ceramics, and through-hole diameter is 1-5mm.
8. the preparation method of light environment protection cable core according to claim 6 is characterized in that, adopts sulfur dioxide or sulphur hexafluoride protection when carbon fiber is invaded in liquid magnesium alloy and oozed.
CN201210505591.9A 2012-11-29 2012-11-29 A kind of light environment-friendlycable cable core and preparation method Active CN103021542B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104167239A (en) * 2014-07-25 2014-11-26 江苏通光光缆有限公司 Conductive fiber overhead wire
CN104451473A (en) * 2014-12-05 2015-03-25 沈阳工业大学 Method for preparing metal-based carbon fiber composite by using vibrating process
CN107342124A (en) * 2017-07-25 2017-11-10 合肥达户电线电缆科技有限公司 A kind of high-strength light environment-friendly cable and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002194515A (en) * 2000-12-28 2002-07-10 Yazaki Corp Composition material and manufacturing method therefor
CN101252031A (en) * 2008-03-12 2008-08-27 南京信息工程大学 Light metal matrix composite material cable core and making method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002194515A (en) * 2000-12-28 2002-07-10 Yazaki Corp Composition material and manufacturing method therefor
CN101252031A (en) * 2008-03-12 2008-08-27 南京信息工程大学 Light metal matrix composite material cable core and making method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104167239A (en) * 2014-07-25 2014-11-26 江苏通光光缆有限公司 Conductive fiber overhead wire
CN104451473A (en) * 2014-12-05 2015-03-25 沈阳工业大学 Method for preparing metal-based carbon fiber composite by using vibrating process
CN107342124A (en) * 2017-07-25 2017-11-10 合肥达户电线电缆科技有限公司 A kind of high-strength light environment-friendly cable and preparation method thereof

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Denomination of invention: Light environment-friendly cable core and preparation method

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Pledgee: Tianchang vibration financing Company limited by guarantee

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