CN103018669A - Method for detecting failure of rotor broken bar of cage type asynchronous motor at high reliability - Google Patents
Method for detecting failure of rotor broken bar of cage type asynchronous motor at high reliability Download PDFInfo
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Abstract
The invention discloses a method for detecting failure of a rotor broken bar of a cage type asynchronous motor at high reliability. The method comprises the steps of: firstly, filtering a direct current component from a three-phase current signal acquired according to a certain frequency by applying park transformation, simplifying the frequency content by applying Hilbert transformation; secondly, carrying out spectral analysis by applying ESPRIT to obtain an ESPRIT spectrogram; and finally, judging whether the failure of the rotor broken bar occurs according to the existence of a 2sf1 component spectrum peak and a 4sf1 component spectrum peak in the ESPRIT spectrogram. According to the invention, the failure of the rotor broken bar of the asynchronous motor can be detected at high reliability by only sampling a stator current signal in short time, and the adverse influence of load fluctuation on a detection result is effectively overcome; and the method is suitable for the operation condition of a low slip ratio of the asynchronous motor. Thus, the method is applicable for a large asynchronous motor widely applied to engineering practice, and has an important engineering practical value.
Description
Technical field
The present invention relates to a kind of method that can detect the cage type asynchronous motor rotor strip-broken fault, belong to the detection technique field.
Background technology
Cage type asynchronous motor is in operational process, rotor bar is subject to the effect of the alterante stresses such as radial electromagnetic force, electric rotating magnetic force, centrifugal force, thermal flexure amount of deflection power, the rotor manufacturing defect may cause broken bar fault in addition, and this kind fault rate is about 15%.
Rotor broken bar is typical gradual fault, common 1,2 bar failure of initial stage, then gradually development decline even shutdown so that motor is exerted oneself.Therefore, must implement rotor bar breaking fault detects.
After the cage type asynchronous motor generation rotor bar breaking fault, in its stator current, will occur (1 ± 2
Ks)
f 1The extra current component of frequency (
sBe revolutional slip,
f 1Be line frequency,
k=1,2 ...), can be with it as the rotor bar breaking fault feature.And stator current signal is easy to gather, and therefore the stator current signal frequency spectrum analysis method based on Fast Fourier Transform (FFT) (FFT) is widely used in the rotor bar breaking fault detection.
Initial rotor strip-broken failure detecting method is that the stable state stator current signal is directly carried out the FFT spectrum analysis, according to whether having (1 ± 2 in the spectrogram
Ks)
f 1Frequency component judges that rotor has or not disconnected bar.When slightly breaking bar owing to rotor, (1 ± 2
Ks)
f 1The amplitude of component with respect to
f 1Component is very little, and asynchronous motor when operation revolutional slip
Very little, (1 ± 2
Ks)
f 1With
f 1These two frequency numerical value approach, if directly do the FFT spectrum analysis, and then (1 ± 2
Ks)
f 1Component may quilt
f 1The leakage of component is flooded.This is the weak point of the method.
In order to remedy the deficiency of the method, development has formed the cage type asynchronous motor rotor strip-broken failure detecting method based on Park Transformation, and its core is: the stator current signal during with rotor bar breaking fault is considered as 2
Ksf 1Component (modulation signal) is right
f 1The result of component (carrier signal) modulation, and modulation signal obviously comprises the rotor bar breaking fault feature; Therefore, carry out " demodulation " by proper method and obtain modulation signal, extract and analyze wherein 2
Ksf 1Component can realize that rotor bar breaking fault detects.
Above-mentioned Park Transformation detection method, it may further comprise the steps:
A. measure threephase stator electric current momentary signal
i A,
i B,
i C
B. calculate threephase stator electric current momentary signal
i A,
i B,
i CPark Transformation
,
, shown in (1);
,
Frequency content very complicated, comprise 2
Sf 1, 4
Sf 1Frequency component and DC component are described as follows.
Behind the asynchronous motor generation rotor bar breaking fault, in its stator current, will occur (1 ± 2
Ks)
f 1The extra current component of frequency.Therefore, the threephase stator current signal of asynchronous motor in the rotor bar breaking fault situation can adopt formula (2), formula (3) and formula (4) simulation.Herein, get
k=1,2(
k2 o'clock extra current component amplitude is too small, ignore).
Wherein,
I M1,
I ML,
I MR,
I MLL,
I MRRRespectively representative
f 1, (1-2
s)
f 1, (1+2
s)
f 1, (1-4
s)
f 1, (1+4
s)
f 1The amplitude of component;
f 1,
f L,
f R,
f LL,
f RRRepresent respectively the initial phase angle of each component.
With formula (2), formula (3), formula (4) substitution formula (1) and arrangement, can derive its Park Transformation
,
, be shown in formula (5), formula (6).
(6)
According to formula (5), formula (6) as can be known,
,
Comprise 2
Sf 1, 4
Sf 1Frequency component and DC component are very complicated.
C. filtering
In DC component, obtain a new signal M
d, M
d=
-mean (
), mean (
) expression
Mean value, signal M
dBe shown in formula (7), its main frequency composition is 2
Sf 1Component, 4
Sf 1Component;
D. filtering
In DC component, obtain a new signal M
q, M
q=
-mean (
), mean (
) expression
Mean value, signal M
qBe shown in formula (8), its main frequency composition is 2
Sf 1Component, 4
Sf 1Component;
E. to signal M
d, M
qDo the FFT spectrum analysis, according to whether having 2 in the spectrogram
Sf 1Component, 4
Sf 1Component is composed the peak and is carried out rotor bar breaking fault and detect.
So far as can be known, above-mentioned Park Transformation method is in essence with in the stator current signal
f 1Component transformation is DC component, simultaneously with (1 ± 2
Ks)
f 1Component transformation is 2
Ksf 1Component.But said method is take " DC component can the desirable filtering by deducting mean value " as prerequisite.This just requires---
,
In DC component held stationary during gathering.Particularly, in formula (5), the formula (6)
I M1,
All should be constant during gathering.So,
,
In DC component in DC component
,
During gathering, be only constant, can the desirable filtering by deducting mean value.Otherwise this DC component will fluctuate, can't the fully filtering by deducting mean value.Consider that from the angle of FFT spectrum analysis this will cause DC component " leakages " and make the FFT frequency spectrum be tending towards complexity even obscure the rotor bar breaking fault feature---2
Sf 1Component, 4
Sf 1Component affects the reliability that rotor bar breaking fault detects.But, in engineering reality, "
I M1,
All should be constant during gathering " this requirement can't satisfy, and reason is---and for real electrical machinery, load fluctuation to a certain degree is inevitably, that is:
I M1,
Certainly exist fluctuation to a certain degree.As everyone knows, a phase stator current effective value of real electrical machinery (
) always with to a certain degree the fluctuation.Obviously,
I M1Must fluctuate.And
Be approximately equal to the power-factor angle of motor, follow motor stator current effective value fluctuation and fluctuate.Therefore, in engineering reality, above-mentioned Park Transformation method shortcoming reliability.
In addition, above-mentioned Park Transformation method is subject to frequency resolution (inverse of sampling duration) based on the FFT spectrum analysis, be explained as follows.
In engineering reality, extensively adopt large-sized asynchronous motor, and generally under 40% ~ 60% rate of load condensate, move revolutional slip
sNumerical value very little (<0.5%) causes frequency 2
Sf 1, 4
Sf 1Numerical value is very little.Situation is similar during medium and small asynchronous motor during fractional load operation.For above-mentioned situation, the Park Transformation method needs the asynchronous motor signal of the enough durations of continuous acquisition can guarantee that frequency resolution is enough high with practical resolution rotor bar breaking fault feature.But for real electrical machinery, load fluctuation to a certain degree is inevitably, and the signals collecting overlong time means with more high probability introducing load fluctuation, aggravation
,
The fluctuation of middle DC component, leakage affect the reliability that rotor bar breaking fault detects.This just shows that for the large-sized asynchronous motor that extensively adopts in the engineering reality, above-mentioned Park Transformation method faces a severe challenge, even loses efficacy.
At last, this Park Transformation method is directly to signal M
d, M
qDo the FFT spectrum analysis, but signal M in fact
d, M
qFrequency form still complicated, referring to formula (7), formula (8).With signal M
dIn 2
Sf 1Component is example, and its expression formula is shifted onto as follows:
According to formula (9) as can be known, signal M
dIn 2
Sf 1The amplitude of component is
In actual conditions,
I ML I MRLike this, exist
The time, this amplitude is approximately equal to 0.This means: to signal M
dDo the FFT spectrum analysis, will can not occur 2 in the spectrogram
Sf 1Component spectrum peak (perhaps extremely not obvious), thus the reliability that rotor bar breaking fault detects affected.This possibility is really to exist.For signal M
dIn 4
Sf 1There is same problem in component.
Similarly, to signal M
qDo the FFT spectrum analysis, the same possibility that exists---can not occur 2 in the spectrogram
Sf 1Component, 4
Sf 1Component spectrum peak (perhaps extremely not obvious), thus the reliability that rotor bar breaking fault detects affected.
More than the analysis showed that: there is significant deficiency in existing Park Transformation method based on the FFT spectrum analysis---and load fluctuation causes
,
The fluctuation of middle DC component, leak, cause the FFT frequency spectrum to be tending towards complicated and affect the reliability of rotor bar breaking fault detection.And the FFT spectrum analysis needs the motor signal of enough durations to guarantee frequency resolution, this means with more high probability introducing load fluctuation, causes this problem more outstanding.Particularly for the large-sized asynchronous motor that extensively adopts in the engineering reality, above-mentioned Park Transformation method faces a severe challenge, even loses efficacy.This is the current key issue that needs to be resolved hurrily, possesses deep engineering background, is the rotor strip-broken failure detecting method development, uses it " bottleneck ", and this solution of problem will have Important Project and be worth.At last, the Park Transformation method is carried out the object signal of FFT spectrum analysis, i.e. M in the preamble
d, M
qFrequency forms still complicated, may further worsen the reliability that rotor bar breaking fault detects.
Summary of the invention
The object of the present invention is to provide a kind of threephase stator current signal that can be short as far as possible according to duration, high reliability ground detects the method for cage type asynchronous motor rotor strip-broken fault.
The alleged problem of the present invention realizes with following technical proposals:
Detect to a kind of high reliability the method for cage type asynchronous motor rotor strip-broken fault, threephase stator current signal application Park Transformation, its DC component of filtering that it at first gathers pressing certain frequency, and use Hilbert transform and simplify its frequency composition; Then use ESPRIT(invariable rotary signal parameter estimation technique) carry out spectrum analysis, obtain the ESPRIT spectrogram; At last according to whether having 2 in the ESPRIT spectrogram
Sf 1Component, 4
Sf 1Component spectrum peak judges that whether rotor bar breaking fault occurs.
Above-mentioned high reliability ground detects the method for cage type asynchronous motor rotor strip-broken fault, and it may further comprise the steps:
A. measure threephase stator electric current momentary signal
i A,
i B,
i C
For high-voltage motor, adopt three current clamps to measure threephase stator electric current momentary signal in the Current Transformer Secondary side; For low voltage motor, adopt three current clamps directly to measure threephase stator electric current momentary signal at the connecting terminal of motor place;
B. adopt single power frequency period sliding window method to calculate the effective value of A phase stator current momentary signal
, by analyzing the variation tendency of effective value, extract its one piece of data the most steady that is fluctuation is minimum, be designated as
i AS,
C. extract in B, the C phase stator current momentary signal with
i ASBe in the data of same time section, be designated as
i BS,
i CS
D. calculate threephase stator electric current momentary signal
i AS,
i BS,
i CSPark Transformation
,
G. calculate M according to following formula
qHilbert transform H (M
q):
(10)
H. construct a new signal N according to following formula
L:
I. calculate M according to following formula
dHilbert transform H (M
d):
J. construct a new signal N according to following formula
R:
K. use ESPRIT respectively to signal N
L, N
RCarry out spectrum analysis, obtain 2 ESPRIT spectrograms;
L. according to whether having 2 in these 2 ESPRIT spectrograms
Sf 1Component, 4
Sf 1Component spectrum peak judges that whether rotor bar breaking fault occurs: if having simultaneously 2
Sf 1Component spectrum peak, rotor broken bar then, otherwise rotor is normal.
Above-mentioned high reliability ground detects the method for cage type asynchronous motor rotor strip-broken fault, adopts single power frequency period sliding window method to calculate the effective value of A phase stator current momentary signal
Method be:
Choose A phase stator current momentary signal
i AIn continuous 20 points, calculate its effective value
For selected
i AIn continuous 20 points, keep rear 19 points, the order fill vacancies in the proper order
i AIn back 1 point (the 21st point), thereby again obtain
i AIn continuous 20 points, again calculate its effective value, by that analogy, determine
i AThe effective value variation tendency.
Above-mentioned high reliability ground detects the method for cage type asynchronous motor rotor strip-broken fault, described threephase stator electric current momentary signal
i A,
i B,
i CSample frequency be set as 1000Hz, the sampling duration is set as 10s, the duration of the most stably one piece of data that therefrom extracts is 4s.
Above-mentioned high reliability ground detects the method for cage type asynchronous motor rotor strip-broken fault, uses ESPRIT(invariable rotary signal parameter estimation technique) method that signal is carried out spectrum analysis is:
Be without loss of generality signal N to be analyzed
LWith N
RAll can be expressed as the combination of a series of cosine harmonics components, be shown below.
Wherein,
The expression sampling period;
The expression sampling number;
Expression harmonic wave number;
,
,
Represent respectively
The amplitude of individual harmonic wave, frequency, initial phase angle.
Herein, signal N
LWith N
RDuration be 4s, sample frequency is 1000Hz, therefore, sampling number is
N=4000.In addition, preamble is pointed out: signal N
LWith N
RThe main frequency composition be 2
Sf 1Component, 4
Sf 1Component; In other words, signal N
LWith N
RMainly comprise 2 frequency components, this means
p≈ 2.
The f compute matrix
G pair
Carry out generalized eigenvalue decomposition, determine
Individual generalized eigenvalue
(all the other
Individual generalized eigenvalue is constantly equal to 0).
H determines the frequency of each component of sampled signal according to generalized eigenvalue
,
,
Difference representation feature value
Imaginary part, real part.
The present invention gathers the asynchronous motor stator current signal by data acquisition card, and data acquisition card is sent to portable computer with this signal, by portable computer current signal is processed, and judges whether to exist rotor bar breaking fault, and is simple to operation.The method is obtained frequency by Park Transformation, Hilbert transform and is formed simple, clear and definite signal to be analyzed, use ESPRIT and carry out spectrum analysis, can be according to the short as far as possible stator current signal of duration and high sensitivity, high reliability ground detect the asynchronous motor rotor strip-broken fault, effectively overcome the adverse effect of load fluctuation to testing result.
The most significant advantage of the present invention is exactly: only need very short stator current signal of sampling time to detect the asynchronous motor rotor strip-broken fault in high reliability ground, effectively overcome the adverse effect of load fluctuation to testing result, be applicable to asynchronous motor low revolutional slip ruuning situation.Therefore, the present invention is applicable to the extensive large-sized asynchronous motor (low revolutional slip operation) that adopts in the engineering reality, thereby possesses Important Project value and broad prospect of application.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is the electrical schematic diagram of the used signal pickup assembly of the present invention;
Fig. 2 is experimental wiring figure;
Varied curve when Fig. 3 is the stator current effective value of motor when rotor is normal;
Varied curve when Fig. 4 is the stator current effective value of motor when rotor fault;
Fig. 5 is that motor is signal M when rotor is normal in the signals collecting duration 4s situation
d(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum;
Fig. 6 is that motor is signal M when rotor is normal in the signals collecting duration 4s situation
q(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum;
Fig. 7 is that motor is signal M when rotor fault in the signals collecting duration 4s situation
d(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum;
Fig. 8 is that motor is signal M when rotor fault in the signals collecting duration 4s situation
q(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum;
Fig. 9 is that motor is signal N when rotor is normal in the signals collecting duration 4s situation
LThe ESPRIT frequency spectrum of (signal as ESPRIT spectrum analysis object of the new definition of the present invention);
Figure 10 is that motor is signal N when rotor is normal in the signals collecting duration 4s situation
RThe ESPRIT frequency spectrum of (signal as ESPRIT spectrum analysis object of the new definition of the present invention);
Figure 11 is that motor is signal N when rotor fault in the signals collecting duration 4s situation
LThe ESPRIT frequency spectrum of (signal as ESPRIT spectrum analysis object of the new definition of the present invention);
Figure 12 is that motor is signal N when rotor fault in the signals collecting duration 4s situation
RThe ESPRIT frequency spectrum of (signal as ESPRIT spectrum analysis object of the new definition of the present invention);
Figure 13 is that motor is signal M when rotor is normal in the signals collecting duration 10s situation
d(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum;
Figure 14 is that motor is signal M when rotor is normal in the signals collecting duration 10s situation
q(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum;
Figure 15 is that motor is signal M when rotor fault in the signals collecting duration 10s situation
d(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum;
Figure 16 is that motor is signal M when rotor fault in the signals collecting duration 10s situation
q(be threephase stator electric current momentary signal Park Transformation
The signal that obtains after the filtering DC component) FFT frequency spectrum.
Each label is among the figure: CT
A, CT
B, CT
C, threephase current transformer, Motor, motor.
The meaning of used each symbol in the literary composition:
, revolutional slip;
, line frequency (fundamental frequency);
i A,
i B,
i C, threephase stator electric current momentary signal;
i AS,
i BS,
i CS, the most steady that is one piece of data that fluctuation is minimum in the threephase stator electric current momentary signal;
,
, threephase stator electric current momentary signal Park Transformation;
, A phase stator current momentary signal effective value; M
d, M
q, threephase stator electric current momentary signal Park Transformation
,
The signal that obtains after the filtering DC component; Mean (
), mean (
), threephase stator electric current momentary signal Park Transformation
,
Mean value; H (M
d), H (M
q), signal M
d, M
qHilbert transform; N
L, N
R, the new definition of the present invention, as the new signal of ESPRIT spectrum analysis object; The meaning of other each symbol is all explained in preamble.
Embodiment
The present invention adopts circuit shown in Figure 1 to detect, this circuit is comprised of 3 current transformers, data acquisition card and portable computers, described current transformer is connected to respectively on three phase lines of asynchronous motor stator winding, its signal output part connects the simulating signal input channel ( input terminal 5 and 17, input terminal 6 and 18, input terminal 7 and 19) of data acquisition card, and the output port of described data acquisition card connects the USB mouth of portable computer.Data acquisition card adopts auspicious rich magnificent RBH8351 type data acquisition card, and the model of portable computer is Thinkpad X100e, data acquisition card is integrated circuit such as low-pass filter, signals collecting maintenance, mould/number conversion.The stator current momentary signal is delivered to data acquisition card, and data acquisition card is connected in portable computer by USB interface.Portable computing machine control signal capture card is with appropriate frequency sampling stator current momentary signal, and is stored in hard disk, by portable computer current signal processed again, judges whether to exist rotor bar breaking fault.This software kit is based on Windows XP operating system and adopt the establishment of Visual C++ application development platform.
This method may further comprise the steps:
A. measure threephase stator electric current momentary signal
i A,
i B,
i C:
For high-voltage motor, adopt three current clamps to measure threephase stator electric current momentary signal in the Current Transformer Secondary side; For low voltage motor, adopt three current clamps directly to measure threephase stator electric current momentary signal at the connecting terminal of motor place; Sample frequency is set as 1000Hz, the sampling duration is set as 10s;
B. to A phase stator current momentary signal
i ADo initial analysis, extract its most stably one piece of data, be designated as
i AS:
This is by analyzing
i AThe effective value variation tendency carry out effective value
Adopt single power frequency period sliding window method to calculate according to following formula, monocycle sliding window method brief introduction is as follows.
Power frequency is generally 50 hertz, and then power frequency period is 0.02 second.Be that per second gathers 1000 points if frequency acquisition is 1000Hz(), then each power frequency period gathers stator current momentary signal 20 points.Choose
i AIn continuous 20 points (single power frequency period) calculate its effective value; For selected
i AIn continuous 20 points, keep rear 19 points, the order fill vacancies in the proper order
i AIn back 1 point (the 21st point), thereby again obtain
i AIn continuous 20 points, again calculate its effective value.By that analogy, can determine
i AThe effective value variation tendency.
About
i ASDuration, should lack as far as possible to avoid most possibly load fluctuation, but the signals collecting duration should be greater than lasting cycle of characteristic component to be extracted wherein.In engineering reality, extensively adopt large-sized asynchronous motor, and generally under 40% ~ 60% rate of load condensate, move revolutional slip
sNumerical value very little (<0.5%), but generally can be less than 0.25%, situation is similar during medium and small asynchronous motor during fractional load operation.And line frequency (fundamental frequency)
f 1Be approximately equal to 50Hz.Therefore, rotor bar breaking fault characteristic component frequency to be extracted
2s f 10.25Hz,
4s f 10.50Hz its lasting cycle is respectively 4s, 2s.Obviously, the signals collecting duration should be chosen as 4s.
C. extract in B, the C phase stator current momentary signal with
i ASBe in the data of same time section, be designated as
i BS,
i CS, the two can be considered as the most steady that is the fluctuation minimum;
D. calculate threephase stator electric current momentary signal
i AS,
i BS,
i CSPark Transformation
,
, specifically referring to formula (1);
G. calculate M
qHilbert transform H (M
q), specifically referring to formula (10);
H. construct a new signal N
L, specifically referring to formula (11);
I. calculate M
dHilbert transform H (M
d), specifically referring to formula (12);
J. construct a new signal N
R, specifically referring to formula (13);
K. use ESPRIT respectively to signal N
L, N
RCarry out spectrum analysis, obtain 2 ESPRIT spectrograms;
L. according to whether having 2 in these 2 ESPRIT spectrograms
Sf 1Component, 4
Sf 1Component is composed the peak and is carried out rotor bar breaking fault and detect: if having simultaneously 2
Sf 1Component, 4
Sf 1Component spectrum peak, then rotor broken bar; Otherwise rotor is normal.
Therefore invariable rotary signal parameter estimation technique (ESPRIT, Estimation of Signal Parameters via Rotational Invariance Technique) is the key of the method, and brief introduction is as follows.
ESPRIT is by R. Roy, A. Paulraj, T. Kailath proposition and development, become at present the effective tool that cosine signal parameter (number and frequency) is estimated.
In the formula,
T SThe expression sampling period;
NBe sampling number;
pBe the harmonic wave number;
A i ,
f i ,
f i Represent respectively
The amplitude of individual harmonic wave, frequency, initial phase angle.
(17)
And
With
Cross-correlation matrix be
The ESPRIT algorithm is as follows:
G pair
Carry out generalized eigenvalue decomposition, determine
Individual generalized eigenvalue
(all the other
Individual generalized eigenvalue is constantly equal to 0).
H determines the frequency of each component of sampled signal according to generalized eigenvalue
,
,
Difference representation feature value
Imaginary part, real part.
Key concept, step according to above-mentioned ESPRIT, can infer---to carry out spectrum analysis different by frequency from FFT, ESPRIT is conceived to full frequency band, the Eigenvalues Decomposition by signal correlation matrix carries out spectrum analysis, and this can suppress spectrum leakage to a certain extent.And with FFT contrast, ESPRIT possesses the original signal extrapolability, thereby its frequency resolution can break away from the restriction of sampling duration, even for short signal, also can reach the high-frequency resolving power.Therefore, ESPRIT is applied to the rotor bar breaking fault detection and possesses feasibility.At first, even introduce load fluctuation, ESPRIT also can suppress to a certain extent DC component and leak, and guarantees the reliability that rotor bar breaking fault detects.Secondly, owing to only need gather short signal, ESPRIT possesses larger possibility and avoids load fluctuation than FFT, and this also is favourable.
Use the method an experiment motor is carried out the rotor bar breaking fault detection, effect is satisfactory.
Wiring is shown in Fig. 2.Motor adopts a Y100L-2 type threephase asynchronous (3kW, 380V, 50Hz), except normal rotor, be equipped with separately a failure rotor with the simulation broken bar fault, there is a fracture sliver (apart from the boring of end ring 10mm place, diameter 6mm, degree of depth 10mm) in this failure rotor.
In experiment, motor load approaches unloaded and does not do and regulate in the hope of keeping constant, revolutional slip
sBe about 0.33%.In order to avoid as far as possible load fluctuation, shorten the signals collecting duration as far as possible, be chosen as 4s.Like this, the signals collecting duration is greater than rotor bar breaking fault feature to be extracted
2s f 1A lasting cycle of component.At this moment,
2s f 10.33Hz (
f 150Hz), a corresponding lasting cycle is about 3s.
Fig. 3, Fig. 4 represent motor varied curve when the normal phase stator current effective value during with fault of rotor.
Fig. 5, Fig. 6 represent motor signal M when rotor is normal
dWith M
q(be threephase stator electric current momentary signal Park Transformation
,
The signal that obtains after the filtering DC component) FFT frequency spectrum, concrete data are shown in table 1, and this is to adopt existing Park Transformation method to obtain.
Fig. 7, Fig. 8 represent motor signal M when rotor fault
dWith M
q(be threephase stator electric current momentary signal Park Transformation
,
The signal that obtains after the filtering DC component) FFT frequency spectrum, concrete data are shown in table 2, and this is to adopt existing Park Transformation method to obtain.
Fig. 9, Figure 10 represent motor signal N when rotor is normal
LWith N
RThe ESPRIT frequency spectrum of (signal as ESPRIT spectrum analysis object of the new definition of the present invention), concrete data are shown in table 3, and this is to adopt the present invention to obtain.
Figure 11, Figure 12 represent motor signal N when rotor fault
LWith N
RThe ESPRIT frequency spectrum of (signal as ESPRIT spectrum analysis object of the new definition of the present invention), concrete data are shown in table 4, and this is to adopt the present invention to obtain.
Figure 13, Figure 14 are that motor is signal M when rotor is normal in the signals collecting duration 10s situation
dWith M
q(be threephase stator electric current momentary signal Park Transformation
,
The signal that obtains after the filtering DC component) FFT frequency spectrum, concrete data are shown in table 5, and this is to adopt existing Park Transformation method to obtain.
Figure 15, Figure 16 are that motor is signal M when rotor fault in the signals collecting duration 10s situation
dWith M
q(be threephase stator electric current momentary signal Park Transformation
,
The signal that obtains after the filtering DC component) FFT frequency spectrum, concrete data are shown in table 6, and this is to adopt existing Park Transformation method to obtain.
According to Fig. 3, Fig. 4 as can be known: at rotor under the normal and failure condition, although in experimentation, motor load approaches unloaded and does not do and regulate to try hard to keeping constant, but varied curve all comprises fluctuation to a certain degree during a phase stator current effective value, this explanation---for real electrical machinery, load fluctuation to a certain degree is inevitably, that is: in formula (5), the formula (6)
I M1Fluctuate.Like this,
,
In DC component in also fluctuate, can't be by deducting mean value fully filtering.Consider that from the angle of FFT spectrum analysis this will cause DC component " leakage " and obscure the rotor bar breaking fault feature---2
Sf 1Component, 4
Sf 1Component affects the reliability that rotor bar breaking fault detects.The defective of current asynchronous motor rotor strip-broken fault Park Transformation detection method namely derives from this.
According to Fig. 5, Fig. 6 and table 1 as can be known: under normal circumstances, non-fault characteristic spectrum peak in the FFT frequency spectrum---2
Sf 1, 4
Sf 1Component, therefore correct judgement " rotor is normal "; But Fig. 7, Fig. 8 and table 2 show: under failure condition, and also non-fault characteristic spectrum peak in the FFT frequency spectrum---2
Sf 1, 4
Sf 1Component (this moment 2
Sf 10.33Hz, 4
Sf 10.66Hz), so false judgment " rotor is normal ".And comparison diagram 9, Figure 10 and Figure 11, Figure 12, and associative list 3, table 4 are as can be known: the normal or fault of rotor no matter, ESPRIT frequency spectrum all succinct, understand, and provide correct judgement.
And, existing Park Transformation method the FFT frequency spectrum (Fig. 5, Fig. 6, Fig. 7, Fig. 8) that obtains and the ESPRIT frequency spectrum (Fig. 9, Figure 10, Figure 11, Figure 12) that the present invention obtains are contrasted, can find---the FFT frequency spectrum is too complicated, the ESPRIT frequency spectrum is then succinct, clear, thereby can guarantee the reliability that rotor bar breaking fault detects.
In addition, according to Fig. 7, Fig. 8 and associative list 2, as can be known: for the motor signal that only continues 4s, existing Park Transformation method is the detection rotor broken bar fault correctly.Prolong the signals collecting time to 10s, the experimental result under the normal and failure condition of rotor is shown in Figure 13, Figure 14, table 5 and Figure 15, Figure 16, table 6.According to Figure 15, Figure 16, table 6 as can be known, in the rotor fault situation, existing Park Transformation method can provide correct testing result.But rotor has the error-detecting result that the Park Transformation method then provides " disconnected bar " now under normal circumstances, consults Figure 13, Figure 14 and table 5.And frequency spectrum shown in the FFT frequency spectrum (Figure 15, Figure 16) when the FFT frequency spectrum when rotor is normal (Figure 13, Figure 14) and rotor fault is too complicated, and difference is very little, can't judge accordingly that in fact normally whether rotor.Different therewith, frequency spectrum shown in the ESPRIT frequency spectrum (Figure 11, Figure 12) when the ESPRIT frequency spectrum when rotor is normal (Fig. 9, Figure 10) and rotor fault is then succinct, clear, and difference significantly, can judge reliably accordingly rotor fully normally or fault.This has proved absolutely the place of the present invention with respect to the advantage of existing Park Transformation method.
In summary, the Park Transformation method of current asynchronous motor rotor strip-broken fault detect is because there is defective in spectrum analysis based on FFT---and load fluctuation causes in the restituted signal DC component fluctuation, leaks, and causes the FFT frequency spectrum to be tending towards complicated and affect the reliability of rotor bar breaking fault detection.Owing to the FFT spectrum analysis is subject to the motor signal that frequency resolution needs enough durations, mean with more high probability introducing load fluctuation, cause the problems referred to above more outstanding.Particularly, for the large-sized asynchronous motor that extensively adopts in the engineering reality, above-mentioned Park Transformation method faces a severe challenge, even loses efficacy.The present invention introduces ESPRIT overcoming above-mentioned limitation, and only needs the short signal can high reliability ground detection rotor broken bar fault, is applicable to the large-sized asynchronous motor that extensively adopts in the engineering reality, and this is significant advantage of the present invention.
With respect to current Park Transformation method, the present invention has made significant improvement, is described as follows.
At first, current Park Transformation method is take the FFT spectrum analysis as the basis, and the present invention has then overturned this basis and adopted the ESPRIT spectrum analysis.
Secondly, current Park Transformation method is subject to load fluctuation (this is inevitable) in engineering reality based on the FFT spectrum analysis, DC component is leaked and frequency resolution, loses efficacy because of the motor signal that needs the enough durations of continuous collecting under asynchronous motor low revolutional slip ruuning situation; The present invention has then broken away from above-mentioned restriction based on the ESPRIT spectrum analysis, but also high reliability ground detection rotor broken bar fault under asynchronous motor low revolutional slip ruuning situation, thereby be applicable to the extensive large-sized asynchronous motor (low revolutional slip operation) that adopts in the engineering reality, possess Important Project value, broad prospect of application.
At last, current Park Transformation method object signal selected, that implement spectrum analysis has complicated frequency and forms, the present invention then utilizes Hilbert transform to define frequency to form simple, clear and definite object signal to implement spectrum analysis, and this has further guaranteed the reliability of asynchronous motor rotor strip-broken fault detect.
Signal M when table 1 rotor is normal
d, M
qThe FFT frequency spectrum data
Signal M during table 2 rotor fault
d, M
qThe FFT frequency spectrum data
Signal N when table 3 rotor is normal
L, N
RThe ESPRIT frequency spectrum data
Signal N during table 4 rotor fault
L, N
RThe ESPRIT frequency spectrum data
In the table 5 signals collecting duration 10s situation, signal M when rotor is normal
d, M
qThe FFT frequency spectrum data
In the table 6 signals collecting duration 10s situation, signal M during rotor fault
d, M
qThe FFT frequency spectrum data
Claims (5)
1. detect to a high reliability method of cage type asynchronous motor rotor strip-broken fault, it is characterized in that, threephase stator current signal application Park Transformation, its DC component of filtering that it at first gathers pressing certain frequency, and use Hilbert transform and simplify its frequency composition; Then use ESPRIT invariable rotary signal parameter estimation technique and carry out spectrum analysis, obtain the ESPRIT spectrogram; At last according to whether having 2 in the ESPRIT spectrogram
Sf 1Component, 4
Sf 1Component spectrum peak judges that whether rotor bar breaking fault occurs.
2. detect to described high reliability according to claim 1 the method for cage type asynchronous motor rotor strip-broken fault, it is characterized in that it may further comprise the steps:
A. measure threephase stator electric current momentary signal
i A,
i B,
i C
For high-voltage motor, adopt three current clamps to measure threephase stator electric current momentary signal in the Current Transformer Secondary side; For low voltage motor, adopt three current clamps directly to measure threephase stator electric current momentary signal at the connecting terminal of motor place;
B. adopt single power frequency period sliding window method to calculate the effective value of A phase stator current momentary signal
, by analyzing the variation tendency of effective value, extract its one piece of data the most steady that is fluctuation is minimum, be designated as
i AS,
C. extract in B, the C phase stator current momentary signal with
i ASBe in the data of same time section, be designated as
i BS,
i CS
D. calculate threephase stator electric current momentary signal
i AS,
i BS,
i CSPark Transformation
,
G. calculate M according to following formula
qHilbert transform H (M
q):
H. construct a new signal N according to following formula
L:
I. calculate M according to following formula
dHilbert transform H (M
d):
J. construct a new signal N according to following formula
R:
K. use ESPRIT respectively to signal N
L, N
RCarry out spectrum analysis, obtain 2 ESPRIT spectrograms;
L. according to whether having 2 in these 2 ESPRIT spectrograms
Sf 1Component, 4
Sf 1Component spectrum peak judges that whether rotor bar breaking fault occurs: if having simultaneously 2
Sf 1Component, 4
Sf 1Component spectrum peak, rotor broken bar then, otherwise rotor is normal.
3. detect to described high reliability according to claim 2 the method for cage type asynchronous motor rotor strip-broken fault, it is characterized in that, adopt single power frequency period sliding window method to calculate the effective value of A phase stator current momentary signal
Method be:
Choose A phase stator current momentary signal
i AIn continuous 20 points, calculate its effective value
For selected
i AIn continuous 20 points, keep rear 19 points, the order fill vacancies in the proper order
i AIn the back a bit, i.e. the 21st point, thus again obtain
i AIn continuous 20 points, again calculate its effective value, by that analogy, determine
i AThe effective value variation tendency.
4. detect to described high reliability according to claim 3 the method for cage type asynchronous motor rotor strip-broken fault, it is characterized in that described threephase stator electric current momentary signal
i A,
i B,
i CSample frequency be set as 1000Hz, the sampling duration is set as 10s, the duration of the most stably one piece of data that therefrom extracts is 4s.
5. detect to described high reliability according to claim 4 the method for cage type asynchronous motor rotor strip-broken fault, it is characterized in that, application ESPRIT to the method that signal carries out spectrum analysis is:
Be without loss of generality, signal to be analyzed can be expressed as the combination of a series of cosine harmonics components, is shown below:
Wherein,
The expression sampling period;
The expression sampling number;
Expression harmonic wave number;
,
,
Represent respectively
The amplitude of individual harmonic wave, frequency, initial phase angle;
Herein, signal to be analyzed mainly comprises 2 frequency components, namely
p≈ 2;
Then
Autocorrelation matrix be;
And
With
Cross-correlation matrix be
The f compute matrix
G pair
Carry out generalized eigenvalue decomposition, determine
Individual generalized eigenvalue
, all the other
Individual generalized eigenvalue is constantly equal to 0;
H determines the frequency of each component of sampled signal according to generalized eigenvalue
,
,
Difference representation feature value
Imaginary part, real part;
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