CN103018626A - Machine and method for automatically identifying color of audio and video connector - Google Patents

Machine and method for automatically identifying color of audio and video connector Download PDF

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Publication number
CN103018626A
CN103018626A CN201110285157XA CN201110285157A CN103018626A CN 103018626 A CN103018626 A CN 103018626A CN 201110285157X A CN201110285157X A CN 201110285157XA CN 201110285157 A CN201110285157 A CN 201110285157A CN 103018626 A CN103018626 A CN 103018626A
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China
Prior art keywords
video connector
slide unit
audio
objective table
master controller
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CN201110285157XA
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Chinese (zh)
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CN103018626B (en
Inventor
赖自立
李弢
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DONGGUAN YUQIU ELECTRONICS Co Ltd
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Priority to CN201110285157.XA priority Critical patent/CN103018626B/en
Publication of CN103018626A publication Critical patent/CN103018626A/en
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Publication of CN103018626B publication Critical patent/CN103018626B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a machine and a method for automatically identifying a color of an audio and video connector. The machine comprises a stander, a main controller, a display, an objective table, a fixed sliding table, a movable sliding table and a charge coupled device (CCD) camera, wherein the main controller, the display, the objective table and the fixed sliding table are arranged on the stander; the CCD camera is arranged on the movable sliding table; the CCD camera is connected with the main controller; the display is connected with the main controller; therefore, the fixed sliding table and the movable sliding table drive the CCD camera to move above the objective table; the CCD camera shoots the combined type audio and video connector and transmits acquired image information to the main controller for analytic comparison, so that automatic detection of the combined type audio and video connector is realized; a phenomenon that unqualified products are output because of carelessness of workers is avoided; and by adopting mechanical working, the efficiency of detecting the combined type audio and video connector is improved fundamentally, and the labor cost is also saved.

Description

Automatically identify audio-video connector color machine and method
Technical field
The present invention relates to electric connector checkout equipment art, refer in particular to a kind of automatic identification audio-video connector color machine and method.
Background technology
At present, the audio-video connector that occurs on the market is of a great variety, these audio-video connectors mostly are greatly compound audio-video connector, all all have a plurality of interfaces on it, be provided with different color markings on the different interfaces, common are the colors such as red, yellow, white, black, its ordering of a plurality of colored interface of one species audio-video connector is changeless usually, so that the user connects inserting when in use, prevent inserting connection error.
Yet, in the middle of the making and production of audio-video connector, understand owing to various errors so that the color alignment of audio frequency and video interface causes confusion, cause a plurality of interface orderings on the audio-video connector to change, all make troubles for welded and installed and the use of audio-video connector, for fear of above-mentioned situation occurring, whether system exists setup error with the pad color on the human eye detection audio-video connector product usually.Although above-mentioned mode by eye-observation inspection product can be found defective products, yet, owing to can causing defective products, the reasons such as visual fatigue and carelessness flow out, can not guarantee to be very certified products through the product that detects, and, the efficient of its detection of mode by human eye detection is lower, checks for each person every day and only has 15000PCS, if it is lower to detect many its efficient of audio-video connector product of interface.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its fundamental purpose provides a kind of automatic identification audio-video connector color machine and method, and its mode that can effectively solve by human eye detection causes defective products to flow out and the low problem of detection efficiency easily.
For achieving the above object, the present invention adopts following technical scheme:
A kind of automatic identification audio-video connector color machine includes
One frame is provided with master controller and display on it, this display is connected with master controller;
One is used for carrying the objective table of compound audio-video connector to be measured, and it is arranged on the frame;
One fixing slide unit, it is arranged on the frame and is positioned at the top of objective table;
One can be along fixing slide unit bearing of trend movable movable slide unit back and forth, and it is arranged on the fixing slide unit and is positioned at the top of objective table;
One is used for the compound audio-video connector on the objective table is taken pictures and the image information that gets access to is sent to the CCD camera of master controller, it is arranged on the movable slide unit and the direction of extending along movable slide unit moves around, and this CCD camera is connected with master controller.
As a kind of preferred version, be provided with the first servomotor on the described fixedly slide unit, the direction along fixedly slide unit extension moves around this activity slide unit by this first servomotor drive.
As a kind of preferred version, be provided with the second servomotor on the described movable slide unit, the direction that this CCD camera extends along movable slide unit by this second servomotor drive moves around.
As a kind of preferred version, described objective table is arranged on the frame movably by slide rail, and the bearing of trend of this slide rail is parallel with the bearing of trend of fixing slide unit.
As a kind of preferred version, described objective table is by driving cylinder body drive activity, and this driving cylinder body is arranged on the frame and is positioned at the below of objective table.
As a kind of preferred version, further include touch-screen, this touch-screen is fixed on the frame, and touch-screen is connected with the master controller communication.
A kind of recognition methods of audio-video connector color, the step that comprises has:
(1) compound audio-video connector to be measured is positioned on the objective table;
(2) access the program of compound audio-video connector product to be measured, and program is adjusted to test pattern;
(3) press start button, product detects automatically, cooperate utilizing fixedly, slide unit and movable slide unit drive CCD camera move, this CCD camera is taken pictures to compound audio-video connector successively, and will get access to image transmission in master controller, by utilizing the color discrimination program in the master controller that image information is analyzed contrast to obtain final test result, final test result will be presented on the display;
(4) show when qualified that next organizes compound audio-video connector automatically to enter test when test result; When test result shows when defective, replace defective products, and retest until qualified, and then next organizes compound audio-video connector automatically to enter test.
The present invention compared with prior art has obvious advantage and beneficial effect, particularly, and as shown from the above technical solution:
One, slide unit and movable slide unit drive the top that the CCD camera is active in objective table by utilizing fixedly, cooperating utilizes the CCD camera that compound audio-video connector is taken pictures, and the image information that gets access to is sent to analyzes contrast in the master controller, realization detects the robotization of compound audio-video connector, stop to cause owing to people's carelessness the outflow of defective products, compound audio-video connector after to guarantee after testing is very certified products, and, adopt do mechanization operation, can fundamentally improve the efficient that compound audio-video connector is detected, also save cost of labor simultaneously.
Two, by utilizing slide rail that objective table is arranged on the frame movably, and cooperate to utilize and drive cylinder body to drive objective table movable, simple in structure, can carry out the position adjustment to objective table as required, improved dirigibility and the convenience used.
Three, by further being provided with touch-screen, utilize this touch-screen not only can control the work of master controller, also can be easily to the colouring information of product with locator data is deleted and typing, easy to use, automaticity further improves.
For more clearly setting forth architectural feature of the present invention and effect, the present invention is described in detail below in conjunction with accompanying drawing and specific embodiment.
Description of drawings
Fig. 1 is the assembling schematic perspective view of the present invention's preferred embodiment;
Fig. 2 is another angle synoptic diagram of Fig. 1;
Fig. 3 is the test flow chart of the present invention's preferred embodiment;
Fig. 4 is identification audio-video connector color step synoptic diagram in the present invention's the preferred embodiment.
The accompanying drawing identifier declaration:
10, frame 101, slide rail
20, master controller 30, display
40, objective table 41, driving cylinder body
50, fixedly slide unit 60, movable slide unit
61, the first servomotor 70, CCD camera
71, the second servomotor 80, touch-screen.
Embodiment
Please refer to Fig. 1 to shown in Figure 4, the concrete structure that it has demonstrated the present invention's preferred embodiment includes frame 10, master controller 20, display 30, objective table 40, fixedly slide unit 50, movable slide unit 60 and CCD camera 70.
Wherein, this master controller 20, display 30, objective table 40, fixedly slide unit 50 all is arranged on the frame 10; Be provided with the color discrimination program in this master controller 20, can record the colouring information and the locator data that surpass 100 kinds of products in the master controller 20, and can delete old record and again record new product; This display 30 is connected with master controller 20, and display 30 is used for showing test results; This objective table 40 is used for carrying compound audio-video connector to be measured, this objective table 40 is arranged on the frame 10 movably by slide rail 101, the bearing of trend of this slide rail 101 is parallel with the bearing of trend of fixing slide unit 50, and, this objective table 40 is by driving cylinder body 41 drive activities, this drives cylinder body 41 and drives cylinder body for vapour-pressure type, and this driving cylinder body 41 is arranged on the frame 10 and is positioned at the below of objective table 40.
Fixedly slide unit 50, movable slide unit 60 and CCD camera 70 all are positioned at the top of objective table 40, fixedly slide unit 50 is vertically fixed on the frame 10, this activity slide unit 60 is horizontally set at fixedly on the slide unit 50, movable slide unit 60 can be along fixedly slide unit 50 bearing of trends are movable back and forth, should fixedly be provided with the first servomotor 61 on the slide unit 50, the direction along fixedly slide unit 50 extensions moves around this activity slide unit 60 by these first servomotor, 61 drives; This CCD camera 70 can be arranged on the movable slide unit 60 actively along movable slide unit 60 bearing of trends, be provided with the second servomotor 71 on this activity slide unit 60, the direction that this CCD camera 70 extends along movable slide unit 60 by these second servomotor, 71 drives moves around, this CCD camera 70 is connected on the master controller 20, CCD camera 70 is used for the compound audio-video connector on the objective table 40 is taken pictures, and the image information that gets access to is sent in the master controller 20.
And, further including touch-screen 80, this touch-screen 80 is fixed on the frame 10, and touch-screen 80 is connected with master controller 20 communications.
The course of work that present embodiment is described in detail in detail is as follows:
As shown in Figure 3 and Figure 4, its workflow is roughly to master controller 20 input test routines, then taken pictures by master controller 20 control CCD, then the image information that acquires is sent to master controller 20 again, then after 20 pairs of information process analysis contrasts of master controller the result is presented on the display 30.Particularly: at first, compound audio-video connector product to be measured is positioned on the objective table 40; Then, access product program to be measured, and program is adjusted to test pattern; Then, press start button, by fixedly slide unit 50 and movable slide unit 60 drive CCD cameras 70 move, this CCD camera 70 is organized compound audio-video connector to each successively and is taken pictures, and will get access to image transmission in master controller 20, by utilizing the color discrimination program in the master controller 20 that image information is analyzed contrast to obtain final test result, final test result will be presented on the display 30; Analyze after the contrast, automatically enter next group audio-video connector of test when test result shows when qualified, when test result shows that when defective, machine can be reported to the police, need to replace defective products this moment, and retest until test passes, and then automatically enter next group audio-video connector of test.
Design focal point of the present invention is: at first, slide unit and movable slide unit drive the top that the CCD camera is active in objective table by utilizing fixedly, cooperating utilizes the CCD camera that compound audio-video connector is taken pictures, and the image information that gets access to is sent to analyzes contrast in the master controller, realization detects the robotization of compound audio-video connector, stop to cause owing to people's carelessness the outflow of defective products, compound audio-video connector after to guarantee after testing is very certified products, and, adopt do mechanization operation, can fundamentally improve the efficient that compound audio-video connector is detected, also save cost of labor simultaneously.Secondly, by utilizing slide rail objective table is arranged on the frame movably, and it is movable, simple in structure to cooperate utilization to drive cylinder body drive objective table, can carry out the position adjustment to objective table as required, has improved dirigibility and the convenience used.Moreover, by further being provided with touch-screen, utilize this touch-screen not only can control the work of master controller, also can be easily to the colouring information of product with locator data is deleted and typing, easy to use, automaticity further improves.
The above, it only is preferred embodiment of the present invention, be not that technical scope of the present invention is imposed any restrictions, so every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any trickle modification, equivalent variations and modification that above embodiment does.

Claims (7)

1. automatically identify audio-video connector color machine for one kind, it is characterized in that: include
One frame is provided with master controller and display on it, this display is connected with master controller;
One is used for carrying the objective table of compound audio-video connector to be measured, and it is arranged on the frame;
One fixing slide unit, it is arranged on the frame and is positioned at the top of objective table;
One can be along fixing slide unit bearing of trend movable movable slide unit back and forth, and it is arranged on the fixing slide unit and is positioned at the top of objective table;
One is used for the compound audio-video connector on the objective table is taken pictures and the image information that gets access to is sent to the CCD camera of master controller, it is arranged on the movable slide unit and the direction of extending along movable slide unit moves around, and this CCD camera is connected with master controller.
2. automatic identification audio-video connector color machine according to claim 1 is characterized in that: be provided with the first servomotor on the described fixedly slide unit, this activity slide unit drives by this first servomotor and moves around along the direction of fixedly slide unit extension.
3. automatic identification audio-video connector color machine according to claim 1 and 2, it is characterized in that: be provided with the second servomotor on the described movable slide unit, the direction that this CCD camera extends along movable slide unit by this second servomotor drive moves around.
4. automatic identification audio-video connector color machine according to claim 1, it is characterized in that: described objective table is arranged on the frame movably by slide rail, and the bearing of trend of this slide rail is parallel with the bearing of trend of fixing slide unit.
5. automatic identification audio-video connector color machine according to claim 4 is characterized in that: described objective table is by driving cylinder body drive activity, and this driving cylinder body is arranged on the frame and is positioned at the below of objective table.
6. automatic identification audio-video connector color machine according to claim 1, it is characterized in that: further include touch-screen, this touch-screen is fixed on the frame, and touch-screen is connected with the master controller communication.
7. the recognition methods of an audio-video connector color is characterized in that: the step that comprises has:
(1) compound audio-video connector to be measured is positioned on the objective table;
(2) access the program of compound audio-video connector product to be measured, and program is adjusted to test pattern;
(3) press start button, product detects automatically, cooperate utilizing fixedly, slide unit and movable slide unit drive CCD camera move, this CCD camera is taken pictures to compound audio-video connector successively, and will get access to image transmission in master controller, by utilizing the color discrimination program in the master controller that image information is analyzed contrast to obtain final test result, final test result will be presented on the display;
(4) show when qualified that next organizes compound audio-video connector automatically to enter test when test result; When test result shows when defective, replace defective products, and retest until qualified, and then next organizes compound audio-video connector automatically to enter test.
CN201110285157.XA 2011-09-23 2011-09-23 Machine and method for automatically identifying color of audio and video connector Expired - Fee Related CN103018626B (en)

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Application Number Priority Date Filing Date Title
CN201110285157.XA CN103018626B (en) 2011-09-23 2011-09-23 Machine and method for automatically identifying color of audio and video connector

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Application Number Priority Date Filing Date Title
CN201110285157.XA CN103018626B (en) 2011-09-23 2011-09-23 Machine and method for automatically identifying color of audio and video connector

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CN103018626A true CN103018626A (en) 2013-04-03
CN103018626B CN103018626B (en) 2015-03-04

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106000912A (en) * 2016-05-18 2016-10-12 湖北工业大学 Citrus cyst foreign matter removing system based on machine vision guidance
CN109668634A (en) * 2017-10-15 2019-04-23 西德科东昌汽车座椅技术有限公司 Automobile interior decoration color error prevention device and its application method
CN110308665A (en) * 2019-06-25 2019-10-08 珠海格力电器股份有限公司 A kind of control method of the electric appliance of more logic workings, controller, electric appliance

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CN201964873U (en) * 2010-10-18 2011-09-07 东莞市三姆森光电科技有限公司 Full-automatic optical dimension detecting system

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EP0646784A1 (en) * 1993-09-07 1995-04-05 Bayer Corporation Video test strip reader and method for evaluating test strips
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Publication number Priority date Publication date Assignee Title
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CN109668634A (en) * 2017-10-15 2019-04-23 西德科东昌汽车座椅技术有限公司 Automobile interior decoration color error prevention device and its application method
CN110308665A (en) * 2019-06-25 2019-10-08 珠海格力电器股份有限公司 A kind of control method of the electric appliance of more logic workings, controller, electric appliance
CN110308665B (en) * 2019-06-25 2024-04-09 珠海格力电器股份有限公司 Control method of multi-logic working electric appliance, controller and electric appliance

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Address after: 523000, Dongguan, Guangdong province Liaobu Town Liu lane management area Dongguan ball Electronics Co., Ltd.

Patentee after: Dongguan Yuqiu Electronics Co., Ltd.

Address before: 523000, Dongguan, Guangdong province Liaobu Town Liu lane management area Dongguan ball Electronics Co., Ltd.

Patentee before: Dongguan Yuqiu Electronics Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150304

Termination date: 20190923