CN103017497A - Energy-saving infrared heating oven - Google Patents
Energy-saving infrared heating oven Download PDFInfo
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- CN103017497A CN103017497A CN2013100096851A CN201310009685A CN103017497A CN 103017497 A CN103017497 A CN 103017497A CN 2013100096851 A CN2013100096851 A CN 2013100096851A CN 201310009685 A CN201310009685 A CN 201310009685A CN 103017497 A CN103017497 A CN 103017497A
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 43
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 19
- 239000004917 carbon fiber Substances 0.000 claims abstract description 19
- 230000005855 radiation Effects 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000003763 carbonization Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract description 3
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000005485 electric heating Methods 0.000 description 5
- 235000015173 baked goods and baking mixes Nutrition 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Abstract
Description
技术领域:Technical field:
本发明涉及一种加工设备,具体是指一种用于烘烤加热技术领域中的节能远红外线热烤箱。The invention relates to a processing device, in particular to an energy-saving far-infrared heating oven used in the technical field of baking and heating.
背景技术:Background technique:
传统的烤箱结构主要有两种,其一的结构是通过在烤箱主体的内部安装各类电热管,其电热管为不锈钢电热管或陶瓷红外电热管或石英电热管,通电后直接对烤箱内部加热;其二的结构是通过在烤箱主体的内部安装各类燃油或燃气设备,通过石油或天然气直接对烤箱内部进行加热。There are mainly two types of traditional oven structures. One structure is to install various electric heating tubes inside the main body of the oven. The electric heating tubes are stainless steel electric heating tubes, ceramic infrared electric heating tubes or quartz electric heating tubes. After powering on, the oven is directly heated. The second structure is to directly heat the inside of the oven through oil or natural gas by installing various fuel oil or gas equipment inside the oven main body.
但无论是采用以上哪一种结构的烤箱,烤箱主体都需要安装风道封板以及循环风,工作时通过循环通道对烤箱主体内部的被烤物进行加热。热量在传递的过程中,靠近烤箱内壁的温度高,而中间位置的温度低,造成烤箱主体内部加热不均匀,被烤物吸收的热量容易流失,导致被烤物吸收热量的利用率低,干燥程度表里不一,烘烤所需要的时间过于长久,造成的能耗损失过高。But no matter which of the above-mentioned ovens is used, the main body of the oven needs to be equipped with an air duct sealing plate and circulating air, and the to-be-baked object inside the main body of the oven is heated through the circulation channel during operation. In the process of heat transfer, the temperature close to the inner wall of the oven is high, while the temperature in the middle is low, resulting in uneven heating inside the main body of the oven, and the heat absorbed by the baked object is easily lost, resulting in a low utilization rate of the heat absorbed by the baked object and dryness. The degree is inconsistent, the time required for baking is too long, and the resulting energy loss is too high.
发明内容:Invention content:
针对上述背景技术所存在的不足,本发明提供一种可使工作箱体内部加热均匀、升温速度快、达到烘烤效果以及节能效果显著的红外线热烤箱。In view of the shortcomings of the above-mentioned background technology, the present invention provides an infrared heating oven that can heat the inside of the working box uniformly, has a fast heating rate, achieves a baking effect, and has a remarkable energy-saving effect.
为了实现上述技术问题,本发明所提供一种节能红外线热烤箱,其结构包括中间位置设置有传送带的箱体,箱体内部安装有复数个可利用红外线辐射方式直接对烘烤物加热升温的红外线发生装置,红外线发生装置环绕在传送带的周围,箱体在侧边设置有排风口以及与红外线发生装置相连接的控制盒。In order to achieve the above technical problems, the present invention provides an energy-saving infrared heating oven, the structure of which includes a box with a conveyor belt in the middle, and a plurality of infrared rays that can directly heat up the baked goods by using infrared radiation are installed inside the box. The generating device, the infrared generating device surrounds the conveyor belt, and the box body is provided with an air outlet and a control box connected with the infrared generating device on the side.
所述的红外线发生装置为碳纤维远红外发热管,进一步的措施是:该碳纤维远红外发热管含碳量至少为99.7%的碳纤维,是经过350℃分解挤压成型后再用1500℃——2500℃高温碳化处理而成的。碳纤维远红外发热管具有穿透力强的特点,而且热惯性小,不需要风道封板和循环风,适用于各类烘烤物。The infrared generating device is a carbon fiber far-infrared heating tube. A further measure is: the carbon fiber far-infrared heating tube has a carbon content of at least 99.7% carbon fiber, which is decomposed and extruded at 350 ° C and then used at 1500 ° C - 2500 ° C ℃ high temperature carbonization treatment. The carbon fiber far-infrared heating tube has the characteristics of strong penetrating power and small thermal inertia. It does not need air duct sealing plate and circulating air, and is suitable for all kinds of baked goods.
根据实际烘烤的需要,箱体可以为矩形开放式结构或矩形密封式结构;红外线发生装置安装在箱体的上下两侧边或左右两侧边;传送带为平铺式传送带或悬挂式传送带。According to the needs of actual baking, the box can be a rectangular open structure or a rectangular sealed structure; the infrared generator is installed on the upper and lower sides or left and right sides of the box; the conveyor belt is a flat conveyor belt or a suspended conveyor belt.
所述的排风口开设于箱体的顶部;控制盒安装固定在箱体的外侧边。The air exhaust port is opened on the top of the box body; the control box is installed and fixed on the outer side of the box body.
另外,还可以在箱体的侧壁内部夹置用于提高保温效果的硅酸铝棉。In addition, aluminum silicate wool for improving the heat preservation effect can also be sandwiched inside the side wall of the box body.
因在作箱体内设置有可利用红外线辐射方式直接对被烤物加热升温的红外线发生装置,通电后,红外线发生装置利用红外线辐射方式直接对箱体内的被烤物散发热量,因其为直接对被烤物加热,不需空气作传媒,传热快,热能直接扩散到被烤物,不被中间物质吸收,达到节能的目的;又因其属于整体加热,红外线辐射到的地方,升温均匀性好,不受有无空气影响,即达到温度均匀,无加热盲区,无温差。本发明相比于传统的烤箱,能耗节约至少40%,所需的工艺烘烤时间提升至少50%,效果显著,并且洁净度高,不会起尘。Because there is an infrared generating device that can directly heat the object to be baked by using infrared radiation in the operating box, after power on, the infrared generating device uses infrared radiation to directly dissipate heat to the object to be baked in the box, because it is directly heated. The object to be baked is heated without air as a medium, and the heat transfer is fast, and the heat energy is directly diffused to the object to be baked without being absorbed by the intermediate substance, so as to achieve the purpose of energy saving; and because it belongs to the overall heating, the place where infrared rays radiate, the uniformity of temperature rise Well, it is not affected by the presence or absence of air, that is, the temperature is uniform, there is no heating blind area, and there is no temperature difference. Compared with the traditional oven, the present invention saves energy consumption by at least 40%, increases the required process baking time by at least 50%, has remarkable effect, and has high cleanliness and no dust.
结构简单,维护方便。Simple structure and easy maintenance.
附图说明:Description of drawings:
下面结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
图1是本发明实施例一的结构主视图;Fig. 1 is the structural front view of
图2是本发明实施例二的结构侧视图。Fig. 2 is a structural side view of
图中,1、箱体,2、传送带,3、碳纤维远红外线发热管,4、排风口,5、控制盒。In the figure, 1. box body, 2. conveyor belt, 3. carbon fiber far-infrared heating tube, 4. air outlet, 5. control box.
具体实施方式:Detailed ways:
本发明的结构由箱体1所构成,箱体1在内部的中间处固设有传送带2,传送带2的周沿环绕设置有红外线发生装置,红外线发生装置通过导线与箱体1侧壁的控制盒5相连接,排风口4开设在箱体1的顶部。另外,还可以在箱体的侧壁内部夹置用于提高保温效果的硅酸铝棉。The structure of the present invention is composed of a
其红外线发生装置选用含碳量高达99.9%的碳纤维远红外发热管3,其穿透性强,不存在加热盲区;辐射强度高,是普通发热材料的四倍;并且,由于碳纤维的电热转换效率高达92%以上,热效应相比于传统发热材料强至少三倍,在同等工作条件下可以节约能源40%。Its infrared generating device uses carbon fiber far-
实施例一Embodiment one
如图1所示,本发明的节能红外线热烤箱包括一呈矩形开放式结构的箱体1,将碳纤维远红外发热管3均匀排布在箱体1内部的底部和顶部,采用平铺式结构的传送带2穿置在底部和顶部都安装有碳纤维远红外发热管3的箱体1的中间而过,所有的碳纤维远红外发热管3均与控制盒5相连接。As shown in Figure 1, the energy-saving infrared heating oven of the present invention includes a
通电后,控制盒5调节碳纤维远红外发热管3的发热量至所需的范围,放置在传送带2上的烘烤物在箱体1内经底部和顶部的碳纤维远红外发热管3双重辐射加热,箱体1内部温度均衡,无温差,热能直接扩散到烘烤物整体,烘干效率极为快速。After power-on, the control box 5 adjusts the heat generation of the carbon fiber far-
实施例二Embodiment two
如图2所示,本发明的节能红外线热烤箱包括一呈矩形密封式结构的箱体1,将碳纤维远红外发热管3均匀排布在箱体1内部的左侧壁和右侧壁,采用悬挂式结构的传送带2悬挂在左侧壁和右侧壁都安装有碳纤维远红外发热管3的箱体1的中间而过,所有的碳纤维远红外发热管3均与控制盒5相连接。As shown in Figure 2, the energy-saving infrared heating oven of the present invention comprises a
由于采用密封式结构,其烘干速度和节能效果更为显著。Due to the sealed structure, its drying speed and energy-saving effect are more significant.
当然,图中所示只是本发明的一个具体实施例,并非对本发明的技术范围作任何限制。本行业的技术人员,在本技术方案的启迪下,可做出一些变形与修改,凡是依据本发明的技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本发明技术方案的范围内。Certainly, what is shown in the figure is only a specific embodiment of the present invention, and does not limit the technical scope of the present invention in any way. Those skilled in the industry can make some deformations and modifications under the enlightenment of this technical solution, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the technology of the present invention within the scope of the program.
Claims (8)
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Cited By (4)
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CN103453745A (en) * | 2013-08-30 | 2013-12-18 | 南京威安新材料科技有限公司 | Infrared dryer capable of controlling material thickness |
CN105806067A (en) * | 2016-04-20 | 2016-07-27 | 宋崇庆 | Energy-saving far-infrared hot drying oven |
CN109935534A (en) * | 2017-12-19 | 2019-06-25 | 昆山万盛电子有限公司 | A kind of short infrared hot type powder coating machine and method for heating and controlling |
US10377621B2 (en) | 2015-01-16 | 2019-08-13 | Foshan Shunde Midea Water Dispenser Mfg. Co., Ltd. | Refrigerating plant for water dispenser and control method therefor, and water dispenser |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103453745A (en) * | 2013-08-30 | 2013-12-18 | 南京威安新材料科技有限公司 | Infrared dryer capable of controlling material thickness |
US10377621B2 (en) | 2015-01-16 | 2019-08-13 | Foshan Shunde Midea Water Dispenser Mfg. Co., Ltd. | Refrigerating plant for water dispenser and control method therefor, and water dispenser |
CN105806067A (en) * | 2016-04-20 | 2016-07-27 | 宋崇庆 | Energy-saving far-infrared hot drying oven |
CN109935534A (en) * | 2017-12-19 | 2019-06-25 | 昆山万盛电子有限公司 | A kind of short infrared hot type powder coating machine and method for heating and controlling |
CN109935534B (en) * | 2017-12-19 | 2024-01-09 | 昆山万盛电子有限公司 | Short-wave infrared heating type powder encapsulation machine and heating control method |
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