A kind of bituminous concrete bridge deck pavement structure and paving method thereof
Technical field
The invention belongs to the road and bridge engineering field, particularly, the present invention relates to a kind of bituminous concrete bridge deck pavement structure and paving method thereof.
Background technology
The unique advantages such as steel case beam is large, lightweight with its span, easy construction are used widely.Mat formation with prevailing roadway and Bridge Surface Paving by Cement is compared, the paving steel bridge deck service condition is more harsh, therefore also has higher requirement: the layer of at first mating formation should have good pavement performance, high and low temperature stability and water stability and water proofing property etc.; The steel plate conductivity of heat is better in addition, is prone to distortion when constructing under the high temperature, produces shearing force, and requirement is mated formation, and layer has good flexibility and distortion chases after from ability, and is owing to the repeated deformation of steel plate, also higher with the adhesion stress requirement of steel plate to the layer of mating formation simultaneously.Paving steel bridge deck is a difficult problem of road and bridge worker research always, and domestic a lot of paving steel bridge decks disease in various degree all occurred, rut, passing, cracking etc. soon.At present domestic application is more mainly contains three kinds of schemes:
1), cast asphalt concrete mats formation, when pouring asphalt concrete is mated formation temperature up to 210~260 ℃, the easy temperature distortion of steel plate, can require the deformation compliance of pavement material very high, than being easier to occur the crack.Simultaneously, the pouring asphalt concrete that uses self drainage to mat formation can't be mated formation at the larger Steel Bridge Deck of the gradient.
2), epoxy asphalt concrete mats formation, such as application number: 200610069010.6, patent name: method for constructing epoxy resin pitch concrete steel bridge surface, this patent documentation relates to a kind of method for constructing epoxy resin pitch concrete steel bridge surface.Job practices of the present invention adopts following steps: spray one deck bituminous epoxy water-proof tack coat on the Steel Bridge Deck Corrosion Protection coating layer; Preparation bituminous epoxy binder; Preparation mixes mineral aggregate; Preparation bituminous epoxy blended stock, the lower floor's epoxy asphalt concrete of the mating formation layer of mating formation; Roll; Joint-cutting; Spray the bituminous epoxy tack coat; Repave and load onto layer epoxy asphalt concrete layer of mating formation; Maintenance.Yet the epoxy asphalt concrete requirement bridge floor of mating formation does not contain any impurity, dust and moisture, and needs about two months the time could open to traffic after construction is finished, and the implementation condition harshness often falls flat in the practical application.
3), common SMA bitumastic concrete pavement, such as application number: 200510018289, patent name: Bituonen-concrete-steel bridge floor and paving method thereof, this patent documentation relate to a kind of Bituonen-concrete-steel bridge floor structure and paving method thereof.Bridge floor is comprised of the Steel Bridge Deck through derusting by sandblasting, bridge floor bonding agent, epoxy mortar and modified emulsifying asphalt adhesion coating, particulate formula asphalt concrete layer and SMA bituminous mixture layer from bottom to top.Paving method is first to the Steel Bridge Deck derusting by sandblasting, spreads successively bridge floor bond layer, epoxy mortar and modified emulsifying asphalt adhesion coating, particulate formula asphalt concrete layer and SMA bituminous mixture layer on bridge floor from bottom to top again.Common SMA bitumastic concrete pavement has opposing rutting deformation ability, and cost is lower.Yet common SMA concrete can not obtain desirable solution with the interlayer problem of being combined of steel plate, and common modified bitumen viscosity is lower, causes the anti-shear concrete ability inadequate, the phenomenons such as passing occur easily.The SMA concrete needs vibroroller cmpacting simultaneously, very easily causes the phenomenon of degree of compaction deficiency in the situation of bridge floor resonance, thereby causes the generation of early disease.
Summary of the invention
The objective of the invention is to overcome the shortcoming of prior art, a kind of bituminous concrete bridge deck pavement structure is provided, adopt the compacted real grading concrete layer of asphaltum with high viscosity embedding as the layer of mainly mating formation, make concrete have good interlayer adhesion and deformation compliance, suppressed the generation in crack, so that whole bridge deck pavement structure has good anti-rut, water permeability resistance energy.Simultaneously, the present invention also provides a kind of bituminous concrete paving steel bridge deck method.
In order to achieve the above object, the present invention proposes a kind of bituminous concrete bridge deck pavement structure, described bridge deck pavement structure is comprised of the compacted real grading concrete layer of the Steel Bridge Deck through derusting by sandblasting, anticorrosive coat, tack coat, the first asphaltum with high viscosity embedding, viscous oil layer and the compacted real grading concrete layer of the second asphaltum with high viscosity embedding that arrange from bottom to top.
Adopt the compacted real grading concrete layer of two-layer asphaltum with high viscosity embedding as mating formation layer, the gradation composition of bituminous mixture Mineral Material and void content rank are close-graded, adopt the compacted real structure of double-deck embedding, can effectively solve the permanent deformation problem that causes because of reasons such as rut, use fatigues.
Further preferably, be provided with the aggregate chips layer on the described tack coat, the particle diameter of described aggregate chips is 3~5mm.
The purpose that the aggregate chips layer is set is to strengthen the intensity of paving structure, strengthens the support force of tack coat.
Further preferably, described anticorrosive coat is epoxy zinc-rich lacquer anticorrosive coat; Described tack coat is the bituminous epoxy water-proof tack coat, and thickness is 0.8~2mm; Described viscous oil layer is the mulseal sticking layer oil, and thickness is 0.5~1.2mm.
Adopt epoxy zinc-rich lacquer anticorrosive coat as anticorrosive coat, have: strong adhesion, impact resistance are good; Widely oil resistivity and solvent resistance; Good salt fog resistance; Coating is dry rapidly, the strong advantage of adhesion between paint film layer.Adopt the bituminous epoxy water-proof tack coat as tack coat, solve interlaminar bonding problem, the waterproof problem of asphalt mixture surfacing and Steel Bridge Deck, the layer of guaranteeing to mat formation is combined firmly with Steel Bridge Deck, does not produce slippage; Steel Bridge Deck is not corroded by moisture.Adopt the mulseal sticking layer oil as the viscous oil layer, can greatly reduce pavement disease so that have better caking property, resistance to deformation and anti-shear ability between the compacted real grading concrete layer of two-layer asphaltum with high viscosity embedding, improve the application life on road surface.
Further preferably, to select the nominal maximum particle diameter be the compacted real grading concrete of asphaltum with high viscosity embedding of 16mm or 13.2mm to the compacted real grading concrete the Sub of described asphaltum with high viscosity embedding;
It is the compacted real grading concrete of asphaltum with high viscosity embedding of 13.2mm that the compacted real grading concrete upper layer of described asphaltum with high viscosity embedding is selected the nominal maximum particle diameter;
The compacted real grading concrete the Sub of described asphaltum with high viscosity embedding and the compacted real grading concrete upper layer of asphaltum with high viscosity embedding respectively by gather materials, filler, polymer fiber, high-viscosity modified asphalt binder form;
The void content of the compacted real grading concrete the Sub of described asphaltum with high viscosity embedding and the compacted real grading concrete upper layer of asphaltum with high viscosity embedding is respectively 2~4%.
Adopt high-viscosity modified asphalt to replace common modified bitumen, common modified bitumen is under 60 ℃ of temperature condition, dynamic viscosity is greater than 20000Pas, 135 ℃ of dynamic viscosities of high-viscosity modified asphalt are less than 2Pas, so that the microstrain of the compacted real grading concrete layer of asphaltum with high viscosity embedding surpasses 2500 μ m, solved asphalt mixture surfacing chasing after from capability problems under the Steel Bridge Deck distortion, the layer of mating formation is followed the Steel Bridge Deck distortion and is not ftractureed, suppressed the crack, the generation of the diseases such as passing, prolong the application life of Steel Bridge Deck, can realize not vibratory compaction at Steel Bridge Deck, prevent from causing infiltration erosion bridge surface armor plate because of the compacting inequality that bridge floor resonance causes, concrete has good construction workability, and cost is starkly lower than cast-type and epoxy resin pitch concrete steel bridge surface structure.Grain formula (16mm) and particulate formula (13.2mm) bituminous mixture is conducive to reduce void content in the employing, prolongation bridge floor application life.
The use amount of described polymer fiber is respectively 0.2~0.4% of the compacted real grading concrete the Sub quality of asphaltum with high viscosity embedding and the compacted real grading concrete upper layer quality of asphaltum with high viscosity embedding;
Described polymer fiber is selected from a kind of in the following material: the composite fibre of polyester fiber, polyacrylonitrile fibre or polyester fiber and polyacrylonitrile fibre;
Described polymer fiber average length is 6mm.
Further preferably, the use amount of described high-viscosity modified asphalt binder is respectively 5.4~6.0% of the compacted real grading concrete the Sub quality of asphaltum with high viscosity embedding and the compacted real grading concrete upper layer quality of asphaltum with high viscosity embedding;
Described high-viscosity modified asphalt binder is comprised of No. 70 pitch and modifier, and described modifier accounts for 6~11% of high-viscosity modified asphalt binder oeverall quality;
Described modifier is the mixture of SBS, Petropols, aromatic naphtha, the above levigate kieselguhr roasting product of 1000 orders and assistant agent;
Described SBS content is 50%~60% of modifier total amount;
Described assistant agent comprises: antitack agent, plasticizing agent and antioxidant.
Further preferably, described gathering materials is comprised of coarse aggregate and fine aggregate; Described coarse aggregate is diabase, basalt or limestone; Described fine aggregate is limestone; Described filler is the limestone breeze;
The nominal maximum particle diameter is in the compacted real grading concrete of the asphaltum with high viscosity embedding of 13.2mm, gathers materials and sees the following form with the filler grating:
The nominal maximum particle diameter is in the compacted real grading concrete of the asphaltum with high viscosity embedding of 16mm, gathers materials and sees the following form with the filler grating:
Further preferably, to select the nominal maximum particle diameter be that the compacted real grading concrete layer thickness of asphaltum with high viscosity embedding of 16mm is 45~55mm to the compacted real grading concrete the Sub of described asphaltum with high viscosity embedding;
It is that the compacted real grading concrete thickness of asphaltum with high viscosity embedding of 13.2mm is 40~50mm that the compacted real grading concrete the Sub of described asphaltum with high viscosity embedding is selected the nominal maximum particle diameter;
The compacted real grading concrete layer thickness of described the second asphaltum with high viscosity embedding is 35~45mm.
Simultaneously, the invention allows for a kind of paving method of bituminous concrete bridge deck pavement structure, described paving method comprises the steps:
A, Steel Bridge Deck is carried out derusting by sandblasting process;
B, at brushing anticorrosive coat on the Steel Bridge Deck of derusting by sandblasting;
C, the Steel Bridge Deck behind the brushing anticorrosive coat are laid the tack coat of 0.8~2mm, and on tack coat spreading aggregate chips layer, the particle diameter of aggregate chips is 3~5mm in the described aggregate chips layer;
D, lay the compacted real grading concrete the Sub of asphaltum with high viscosity embedding at tack coat;
E, on the compacted real grading concrete the Sub of asphaltum with high viscosity embedding the viscous oil layer of spread 0.5~1.2mm;
F, lay the compacted real grading concrete upper layer of asphaltum with high viscosity embedding of 35~45mm at the viscous oil layer, finish mating formation of bituminous concrete bridge deck pavement structure.
Beneficial effect of the present invention is:
In the prior art, steel bridge deck asphalt concrete pavement adopts cast asphalt concrete to mat formation mostly, epoxy asphalt concrete is mated formation and common SMA bitumastic concrete pavement.Temperature was up to 210~260 ℃ when pouring asphalt concrete was mated formation, the easy temperature distortion of steel plate, can require the deformation compliance of pavement material very high, than being easier to occur the crack.The epoxy asphalt concrete requirement bridge floor of mating formation does not contain any impurity, dust and moisture, in case bituminous epoxy produces bubble, and need about two months the time could open to traffic after construction is finished, the implementation condition harshness often falls flat in the practical application.Common SMA concrete can not obtain desirable solution with the interlayer problem of being combined of steel plate, and common modified bitumen viscosity is lower, causes the anti-shear concrete ability inadequate, the phenomenons such as passing occur easily.The SMA concrete needs vibroroller cmpacting simultaneously, very easily causes the phenomenon of degree of compaction deficiency in the situation of bridge floor resonance, thereby causes the generation of early disease.
In this patent, the compacted real grading concrete of the double-deck asphaltum with high viscosity embedding of the creationary employing of inventor is as mating formation layer, the gradation composition of bituminous mixture Mineral Material is close-graded, effectively reduce the void content (only being 2~4%) of bituminous mixture, strengthened the durability of bituminous concrete, ageing resistance and anti-water damage ability, in addition, adopt high-viscosity modified asphalt to replace common modified bitumen, 60 ℃ of kinematic viscosity are greater than 20000Pas, 135 ℃ of dynamic viscosities are less than 2Pas, so that the microstrain of the compacted real grading concrete layer of asphaltum with high viscosity embedding surpasses 2500 μ m, solved asphalt mixture surfacing chasing after from capability problems under the Steel Bridge Deck distortion, the layer of mating formation is followed the Steel Bridge Deck distortion and is not ftractureed, suppressed the crack, the generation of the diseases such as passing, prolong the application life of Steel Bridge Deck, can realize not vibratory compaction at Steel Bridge Deck, prevent from causing infiltration erosion bridge surface armor plate because of the compacting inequality that bridge floor resonance causes, concrete has good construction workability, and cost is starkly lower than cast-type and epoxy resin pitch concrete steel bridge surface structure.Grain formula (16mm) and particulate formula (13.2mm) bituminous mixture is conducive to reduce void content in the employing, prolongation bridge floor application life.Adopt the bituminous epoxy water-proof tack coat as tack coat, solve interlaminar bonding problem, the waterproof problem of asphalt mixture surfacing and Steel Bridge Deck, the layer of guaranteeing to mat formation is combined firmly with Steel Bridge Deck, does not produce slippage; Steel Bridge Deck is not corroded by moisture.
Description of drawings
By the description of its exemplary embodiment being carried out below in conjunction with accompanying drawing, the above-mentioned feature and advantage of the present invention will become apparent and understand easily.
Fig. 1 is the structural representation of a kind of bituminous concrete bridge deck pavement structure provided by the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
As shown in Figure 1, described bridge deck pavement structure is comprised of the compacted real grading concrete the Sub 3 of the Steel Bridge Deck 7 through derusting by sandblasting, anticorrosive coat 6, tack coat 5, aggregate chips layer 4, asphaltum with high viscosity embedding, viscous oil layer 2 and the compacted real grading concrete upper layer 1 of asphaltum with high viscosity embedding that arrange from bottom to top.
Wherein, described anticorrosive coat 6 is epoxy zinc-rich lacquer anticorrosive coat; Described tack coat 5 is the bituminous epoxy water-proof tack coat, and thickness is 0.8~2mm; Aggregate chips layer 4 for be spread on the tack coat 5, particle diameter is the aggregate chips (aggregate chips coverage scale 50~60%) of 3~5mm; Described viscous oil layer 2 is the mulseal sticking layer oil, and thickness is 0.5~1.2mm.
The compacted real grading concrete the Sub 3 of described asphaltum with high viscosity embedding select the nominal maximum particle diameter be 16mm(thickness be 45~55mm) or 13.2mm(thickness be 40~50mm) the compacted real grading concrete of asphaltum with high viscosity embedding;
It is that (thickness is 35~45mm) for the compacted real grading concrete of asphaltum with high viscosity embedding of 13.2mm that the compacted real grading concrete upper layer 1 of described asphaltum with high viscosity embedding is selected the nominal maximum particle diameter;
The compacted real grading concrete the Sub 3 of described asphaltum with high viscosity embedding and the compacted real grading concrete upper layer 1 of asphaltum with high viscosity embedding respectively by gather materials, filler, polymer fiber, high-viscosity modified asphalt binder form;
The void content of the compacted real grading concrete the Sub 3 of described asphaltum with high viscosity embedding and the compacted real grading concrete upper layer 1 of asphaltum with high viscosity embedding is respectively 2~4%.
The use amount of described polymer fiber is respectively 0.2~0.4% of compacted real grading concrete the Sub 3 quality of asphaltum with high viscosity embedding and compacted real grading concrete upper layer 1 quality of asphaltum with high viscosity embedding; Described polymer fiber is selected from a kind of in the following material: the composite fibre of polyester fiber, polyacrylonitrile fibre or polyester fiber and polyacrylonitrile fibre; Described polymer fiber average length is 6mm.
The use amount of described high-viscosity modified asphalt binder is respectively 5.4~6.0% of compacted real grading concrete the Sub 3 quality of asphaltum with high viscosity embedding and compacted real grading concrete upper layer 1 quality of asphaltum with high viscosity embedding;
In the high-viscosity modified asphalt binder, described high-viscosity modified asphalt binder is comprised of No. 70 pitch and modifier, and described modifier accounts for 6~11% of high-viscosity modified asphalt binder oeverall quality.Described modifier is the mixture of SBS, Petropols, aromatic naphtha, the above levigate kieselguhr roasting product of 1000 orders and assistant agent; Described SBS content is 50%~60% of modifier total amount; Described assistant agent comprises: antitack agent, plasticizing agent and antioxidant.
The preparation method of described modifier is as follows: the SBS of 50%~60% percentage by weight, the Petropols of 12%~41% percentage by weight, the kieselguhr roasting product of 0%~26% percentage by weight, the assistant agent of 0~3% percentage by weight are mixed in high-speed mixing equipment, aromatic naphtha with 8%~37% percentage by weight mixes again, by the screw rod extruder extrude, pelletizing, extrusion temperature is controlled at 120~200 ℃, namely makes after the cooling.
Described gathering materials is comprised of coarse aggregate and fine aggregate.
In gathering materials, described coarse aggregate (referring to be retained in above the gathering materials of 4.75mm square hole screen) is diabase, basalt or limestone; Described fine aggregate (refer to can gathering materials by the 4.75mm square hole screen) is limestone;
Described filler is the limestone breeze.
The nominal maximum particle diameter is in the compacted real grading concrete of the asphaltum with high viscosity embedding of 13.2mm, gathers materials and sees the following form with the filler grating:
The nominal maximum particle diameter is in the compacted real grading concrete of the asphaltum with high viscosity embedding of 16mm, gathers materials and sees the following form with the filler grating:
Simultaneously, the paving method of described bituminous concrete bridge deck pavement structure comprises the steps:
A, Steel Bridge Deck (7) is carried out derusting by sandblasting process;
B, through the upper brushing anticorrosive coat (6) of the Steel Bridge Deck (7) of derusting by sandblasting;
C, the Steel Bridge Deck behind the brushing anticorrosive coat (7) are laid the tack coat (5) of 0.8~2mm, and the aggregate chips (4) of spreading 3~5mm particle diameter;
D, lay the asphaltum with high viscosity compacted real grading concrete the Sub of embedding (3) at tack coat (5 and 4);
E, lay the viscous oil layer (2) of 0.5~1.2mm at the compacted real grading concrete the Sub of asphaltum with high viscosity embedding (3);
F, lay the compacted real grading concrete upper layer of asphaltum with high viscosity embedding (1) of 35~45mm at viscous oil layer (2), finish the bituminous concrete paving steel bridge deck.
Adopt the fully quiet real construction technology that rolls, solve bituminous concrete on deck paving because the not enough problem of the compacting that vibratory compaction causes.
Embodiment
Steel bridge deck asphalt concrete pavement is that the compacted real grading concrete the Sub 3 of asphaltum with high viscosity embedding, mulseal sticking layer oil 2, the nominal maximum particle diameter of 16mm is that the compacted real grading concrete upper layer 1 of asphaltum with high viscosity embedding of 13.2mm forms by from bottom to top the Steel Bridge Deck 7 through derusting by sandblasting, epoxy zinc-rich lacquer anticorrosive coat 6, bituminous epoxy water-proof tack coat 5, aggregate chips layer 4, nominal maximum particle diameter.Bituminous epoxy water-proof tack coat 5 thick 0.8~1.0mm, the compacted real grading concrete the Sub 3 thick 50mm of asphaltum with high viscosity embedding, mulseal sticking layer oil 2 thick 0.8~1.0mm, soil 1 thick 40mm above the compacted real grating coagulation of asphaltum with high viscosity embedding.
The nominal maximum particle diameter is that the compacted real grading concrete the Sub of the asphaltum with high viscosity embedding of 16mm (is called for short PRAC-16, lower with) 3 with the nominal maximum particle diameter be that the compacted real grading concrete upper layer of asphaltum with high viscosity embedding (be called for short PRAC-13, lower with) 1 grating of 13.2mm is as shown in table 1:
Table 1
Use No. 70 matrix pitch, add 8% additive (in mix) and make modified bitumen, binder consumption and fiber consumption such as following table 2:
The consumption of table 2 high-viscosity modified asphalt and polymer fiber
The grating type |
High-viscosity modified asphalt (bitumen aggregate ratio) |
Polyester fiber |
PRAC-13 |
6.2% |
0.3% |
PRAC-16 |
6.2% |
0.3% |
Under this grating and bitumen aggregate ratio, the performance indications of PRAC-13, PRAC-16 bituminous concrete see Table 3 and table 4.
Table 3PRAC-13 bituminous concrete performance indications
Table 4PRAC-16 bituminous concrete performance
The Performance Ratio of table 5 the present invention and other two kinds of paving steel bridge deck modes
? |
Cast asphalt concrete |
Epoxy asphalt concrete |
The present invention |
Caking property |
Good |
Good |
Better |
Cracking resistance |
Generally |
Good |
Good |
Anti-rut performance |
Generally |
Good |
Good |
Water proofing property |
Good |
Good |
Better |
Construction property |
Difficult |
Difficult |
Simply |
Price |
Higher |
Very high |
Lower |
As seen from Table 5, the present invention---the compacted real grading concrete layer of double-deck asphaltum with high viscosity embedding its cost performance of system of mating formation is better than other two schemes.
It should be noted that; above content is the further description of the present invention being done in conjunction with concrete embodiment; can not assert that the specific embodiment of the present invention only limits to this; under above-mentioned guidance of the present invention; those skilled in the art can carry out various improvement and distortion on the basis of above-described embodiment, and these improvement or distortion drop in protection scope of the present invention.