CN103012867A - Cold resistant rubber part for pneumatic hydraulic system - Google Patents

Cold resistant rubber part for pneumatic hydraulic system Download PDF

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CN103012867A
CN103012867A CN 201210503099 CN201210503099A CN103012867A CN 103012867 A CN103012867 A CN 103012867A CN 201210503099 CN201210503099 CN 201210503099 CN 201210503099 A CN201210503099 A CN 201210503099A CN 103012867 A CN103012867 A CN 103012867A
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parts
rubber
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党保军
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XI'AN ZHITAI RUBBER PLASTIC INDUSTRY Co Ltd
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XI'AN ZHITAI RUBBER PLASTIC INDUSTRY Co Ltd
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Abstract

The invention provides a cold resistant rubber part for a pneumatic hydraulic system. The rubber raw material of the cold resistant rubber part comprises the following components in parts by weight: 100-140 parts of No.1 natural rubber, 20-40 parts of 9000 type butadiene rubber, 0.5-0.7 part of sulphur, 20-30 parts of zinc oxide, 2-3 parts of antiager NBC (the Chinese name is N,N-dibutyl dithiocarbamate nickelous formate), 30-50 parts of FEF330 carbon black (the Chinese name is fast extruding furnace black), 1.5-2 parts of stearic acid, 1.5-2 parts of paraffin, 10-12 parts of channel black, 70-90 parts of calcium carbonate, 1.5-2 parts of vaseline, 1-1.2 parts of accelerant TT (the Chinese name is tetramethyl thiuram disulfide, and the molecular formula is C6H12N2S4 ), and 1.5-2 parts of antiager D (the Chinese name is N-phenyl-2-naphthylamine, and the molecular formula is C16H13N). As non-polar rubber is adopted in a rubber formula and the usage amount of a plasticizer is increased, the free movement ability of a macromolecular chain is increased, thus the cold brittleness of the rubber is reduced.

Description

Pneumatic hydraulic system cold resistant rubber part
Technical field
The present invention relates to rubber materials, particularly relate to pneumatic hydraulic system cold resistant rubber part.
Background technology
Pneumatic hydraulic system is when winter, the outside work temperature was lower than-20 ℃, and raising speed is slow behind the electric power starting because rubber part hardens, and causes working efficiency to descend.
Summary of the invention
The purpose of this invention is to provide a kind of pneumatic hydraulic system cold resistant rubber part, reduce the low temperature brittleness of rubber, improve snappiness at low temperatures.
Technical scheme of the present invention is: a kind of pneumatic hydraulic system cold resistant rubber part is provided, it is characterized in that: its rubber raw materials component and weight proportion are chosen as 1 #100~140 parts of natural rubbers, 20~40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5~0.7 part in sulphur, 20~30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2~3 part, 30~50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5~2 parts of stearic acid, 1.5~2 parts in paraffin, 10~12 parts of thermally oxidized blacks, 70~90 parts in calcium carbonate, 1.5~2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1~1.2 part, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.5~2 parts of N.
Described pneumatic hydraulic system cold resistant rubber part is characterized in that: described rubber raw materials component and weight proportion are 1 #100 parts of natural rubbers, 20 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5 part in sulphur, 20 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2 parts, 30 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5 parts of stearic acid, 1.5 parts in paraffin, 10 parts of thermally oxidized blacks, 70 parts in calcium carbonate, 1.5 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1 part, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.5 parts of N.
Described pneumatic hydraulic system cold resistant rubber part is characterized in that: described rubber raw materials component and weight proportion are 1 #120 parts of natural rubbers, 30 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.6 part in sulphur, 25 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2.3 parts, 40 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.7 parts of stearic acid, 1.7 parts in paraffin, 11 parts of thermally oxidized blacks, 80 parts in calcium carbonate, 1.7 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1.1 parts, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.7 parts of N.
Described pneumatic hydraulic system cold resistant rubber part is characterized in that: described rubber raw materials component and weight proportion are 1 #140 parts of natural rubbers, 40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.7 part in sulphur, 30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 3 parts, 50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 2 parts of stearic acid, 2 parts in paraffin, 12 parts of thermally oxidized blacks, 90 parts in calcium carbonate, 2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1.2 parts, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 132 parts of N.
The described pneumatic hydraulic system production method of cold resistant rubber part:
Sizing material is produced
⑴ according to the various batchings of concrete formula rate weighing, and its rubber raw materials component and proportioning are chosen as 1 #100~140 parts of natural rubbers, 20~40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5~0.7 part in sulphur, 20~30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2~3 part, 30~50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5~2 parts of stearic acid, 1.5~2 parts in paraffin, 10~12 parts of thermally oxidized blacks, 70~90 parts in calcium carbonate, 1.5~2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1~1.2 part, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.5~2 parts of N, the weight unit that component is every part is fixed according to need of production, presses 1 kilogram such as portion;
⑵ add 1 according to the rubber raw materials proportioning of (1) #Natural rubber is added on the rubber mixing machine, behind mixing 2 minutes of the rubber mixing machine roll spacing 4mm, rubber raw materials proportioning according to (1) adds sulphur, zinc oxide, antioxidant NBC (Chinese: N successively, the N-nickel dibutyl dithiocarbamate), FEF330 carbon black (Chinese name: extrude soon carbon black), stearic acid, paraffin, Vaseline, antioxidant D mix, roll spacing is transferred to 5mm and is added promotor TT, thermally oxidized black, calcium carbonate according to the rubber raw materials proportioning of (1) and mix;
⑶ rubber mixing machine roll spacing transfers to 2mm and makes repeatedly thin-pass 6 times of sizing material, clot 4 times, and eight cutter 4 times;
⑷ mixing even sizing material room temperature park 24 hours stand-by;
Products production
⑴ park on the rear sizing material rubber mixing machine with 4mm roll spacing heat refining 1 minute, rewinds 2 times;
⑵ sizing material cuts into pressurization 10MPa in 160 ℃ of moulds of suitable dimension film adding behind the heat refining, vulcanizes 15 minutes, and exhaust is 3 times when rising mould;
⑶ opening mold after sulfuration is finished takes out product.
The invention has the beneficial effects as follows: this pneumatic hydraulic system cold resistant rubber part provided by the invention, its rubber raw materials component and proportioning are chosen as 1 #100~140 parts of natural rubbers, 20~40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5~0.7 part in sulphur, 20~30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2~3 part, 30~50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5~2 parts of stearic acid, 1.5~2 parts in paraffin, 10~12 parts of thermally oxidized blacks, 70~90 parts in calcium carbonate, 1.5~2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1~1.2 part, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.5~2 parts of N.Owing to using non-polar rubber in the rubber compounding, increase softening agent and use, improve the free movement ability of polymer segment, thereby reduced the low temperature brittleness of rubber.
Embodiment
The pneumatic hydraulic system of embodiment cold resistant rubber part, its rubber raw materials component and weight proportion are chosen as: 1 #100~140 parts of natural rubbers, 20~40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5~0.7 part in sulphur, 20~30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2~3 parts, 30~50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5~2 parts of stearic acid, 1.5~2 parts in paraffin, 10~12 parts of thermally oxidized blacks, 70~90 parts in calcium carbonate, 1.5~2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C 6H 12N 2S 4) 1~1.2 part, antioxidant D (Chinese name: N-phenyl-2-naphthylamine, molecular formula: C 16H 13N) 1.5~2 parts.
Embodiment 1 concrete production stage is as follows:
Sizing material is produced
(1) according to the various batchings of concrete formula rate weighing, its rubber raw materials component and weight proportion are: 1 #100 parts of natural rubbers, 20 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5 part in sulphur, 20 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2 parts, 30 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5 parts of stearic acid, 1.5 parts in paraffin, 10 parts of thermally oxidized blacks, 70 parts in calcium carbonate, 1.5 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C 6H 12N 2S 4) 1 part, antioxidant D (Chinese name: N-phenyl-2-naphthylamine, molecular formula: C 16H 13N) 1.5 parts.Every part weight unit is fixed according to need of production in the component, such as every part by 1 kilogram.
⑵ add 1 according to the rubber raw materials proportioning of (1) #Natural rubber is added on the rubber mixing machine, behind mixing 2 minutes of the rubber mixing machine roll spacing 4mm, rubber raw materials proportioning according to (1) adds sulphur, zinc oxide, antioxidant NBC (Chinese: N successively, the N-nickel dibutyl dithiocarbamate), FEF330 carbon black (Chinese name: extrude soon carbon black), stearic acid, paraffin, Vaseline, antioxidant D mix, roll spacing is transferred to 5mm and is added promotor TT, thermally oxidized black, calcium carbonate according to the rubber raw materials proportioning of (1) and mix.
⑶ rubber mixing machine roll spacing transfers to 2mm and makes repeatedly thin-pass 6 times of sizing material, clot 4 times, and eight cutter 4 times.
⑷ mixing even sizing material room temperature park 24 hours stand-by.
Products production
⑴ park on the rear sizing material rubber mixing machine with 4mm roll spacing heat refining 1 minute, rewinds 2 times;
⑵ sizing material cuts into pressurization 10MPa in 160 ℃ of moulds of suitable dimension film adding behind the heat refining, vulcanizes 15 minutes, and exhaust is 3 times when rising mould;
⑶ opening mold after sulfuration is finished takes out product.
It is duplicate with industry standard and known technology that the present embodiment does not have the part of narration, so be not described in detail.
Embodiment 2 production processes are identical with embodiment 1, and difference is that rubber mass component ratio is different, and the component meter is as follows by weight for the rubber mass composition of embodiment 2: 1 #120 parts of natural rubbers, 30 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.6 part in sulphur, 25 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2.3 parts, 40 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.7 parts of stearic acid, 1.7 parts in paraffin, 11 parts of thermally oxidized blacks, 80 parts in calcium carbonate, 1.7 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C 6H 12N 2S 4) 1.1 parts, antioxidant D (Chinese name: N-phenyl-2-naphthylamine, molecular formula: C 16H 13N) 1.7 parts.
Embodiment 3 production processes are identical with embodiment 1, and difference is that rubber mass composition by weight ratio is different, and the rubber mass composition of embodiment 3 is as follows by component: 1 #140 parts of natural rubbers, 40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.7 part in sulphur, 30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 3 parts, 50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 2 parts of stearic acid, 2 parts in paraffin, 12 parts of thermally oxidized blacks, 90 parts in calcium carbonate, 2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C 6H 12N 2S 4) 1.2 parts, antioxidant D (Chinese name: N-phenyl-2-naphthylamine, molecular formula: C 16H 13N) 2 parts.
Three kinds of embodiment performance comparison
Figure 2012105030998100002DEST_PATH_IMAGE001
Embodiment 2 prescriptions and the contrast of existing market product
Figure 359105DEST_PATH_IMAGE002

Claims (5)

1. pneumatic hydraulic system cold resistant rubber part, it is characterized in that: its rubber raw materials component and weight proportion are chosen as 1 #100~140 parts of natural rubbers, 20~40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5~0.7 part in sulphur, 20~30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2~3 part, 30~50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5~2 parts of stearic acid, 1.5~2 parts in paraffin, 10~12 parts of thermally oxidized blacks, 70~90 parts in calcium carbonate, 1.5~2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1~1.2 part, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.5~2 parts of N.
2. pneumatic hydraulic system according to claim 1 cold resistant rubber part, it is characterized in that: described rubber raw materials component and weight proportion are 1 #100 parts of natural rubbers, 20 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5 part in sulphur, 20 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2 parts, 30 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5 parts of stearic acid, 1.5 parts in paraffin, 10 parts of thermally oxidized blacks, 70 parts in calcium carbonate, 1.5 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1 part, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.5 parts of N.
3. pneumatic hydraulic system according to claim 1 cold resistant rubber part, it is characterized in that: described rubber raw materials component and weight proportion are 1 #120 parts of natural rubbers, 30 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.6 part in sulphur, 25 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2.3 parts, 40 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.7 parts of stearic acid, 1.7 parts in paraffin, 11 parts of thermally oxidized blacks, 80 parts in calcium carbonate, 1.7 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1.1 parts, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.7 parts of N.
4. pneumatic hydraulic system according to claim 1 cold resistant rubber part, it is characterized in that: described rubber raw materials component and weight proportion are 1 #140 parts of natural rubbers, 40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.7 part in sulphur, 30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2.3 parts, 50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 2 parts of stearic acid, 2 parts in paraffin, 12 parts of thermally oxidized blacks, 90 parts in calcium carbonate, 2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1.2 parts, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 132 parts of N.
5. pneumatic hydraulic system according to claim 1 is with the production method of cold resistant rubber part:
Sizing material is produced
⑴ according to the various batchings of concrete formula rate weighing, and its rubber raw materials component and proportioning are chosen as 1 #100~140 parts of natural rubbers, 20~40 parts of 9000 type cis-1,4-polybutadiene rubbers, 0.5~0.7 part in sulphur, 20~30 parts in zinc oxide, antioxidant NBC (Chinese: N, the N-nickel dibutyl dithiocarbamate) 2~3 part, 30~50 parts of FEF330 carbon blacks (Chinese name: extrude soon carbon black), 1.5~2 parts of stearic acid, 1.5~2 parts in paraffin, 10~12 parts of thermally oxidized blacks, 70~90 parts in calcium carbonate, 1.5~2 parts in Vaseline, promotor TT(Chinese name: tetramethyl-thiuram disulfide, molecular formula: C6H12N2S4) 1~1.2 part, the Chinese name of antioxidant D: N-phenyl-2-naphthylamine, molecular formula: C 16H 131.5~2 parts of N, the weight unit that component is every part is fixed according to need of production, presses 1 kilogram such as portion;
⑵ add 1 according to the rubber raw materials proportioning of (1) #Natural rubber is added on the rubber mixing machine, behind mixing 2 minutes of the rubber mixing machine roll spacing 4mm, rubber raw materials proportioning according to (1) adds sulphur, zinc oxide, antioxidant NBC (Chinese: N successively, the N-nickel dibutyl dithiocarbamate), FEF330 carbon black (Chinese name: extrude soon carbon black) 3, stearic acid, paraffin, Vaseline, antioxidant D mix, roll spacing is transferred to 5mm and is added promotor TT, thermally oxidized black, calcium carbonate according to the rubber raw materials proportioning of (1) and mix;
⑶ rubber mixing machine roll spacing transfers to 2mm and makes repeatedly thin-pass 6 times of sizing material, clot 4 times, and eight cutter 4 times;
⑷ mixing even sizing material room temperature park 24 hours stand-by;
Products production
⑴ park on the rear sizing material rubber mixing machine with 4mm roll spacing heat refining 1 minute, rewinds 2 times;
⑵ sizing material cuts into pressurization 10MPa in 160 ℃ of moulds of suitable dimension film adding behind the heat refining, vulcanizes 15 minutes, and exhaust is 3 times when rising mould;
⑶ opening mold after sulfuration is finished takes out product.
CN 201210503099 2012-11-30 2012-11-30 Cold resistant rubber part for pneumatic hydraulic system Withdrawn CN103012867A (en)

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Application Number Priority Date Filing Date Title
CN 201210503099 CN103012867A (en) 2012-11-30 2012-11-30 Cold resistant rubber part for pneumatic hydraulic system

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CN103012867A true CN103012867A (en) 2013-04-03

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Application publication date: 20130403