CN103009550A - Plastic melting mosaic product and plastic melting mosaic method - Google Patents
Plastic melting mosaic product and plastic melting mosaic method Download PDFInfo
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- CN103009550A CN103009550A CN2011102871535A CN201110287153A CN103009550A CN 103009550 A CN103009550 A CN 103009550A CN 2011102871535 A CN2011102871535 A CN 2011102871535A CN 201110287153 A CN201110287153 A CN 201110287153A CN 103009550 A CN103009550 A CN 103009550A
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Abstract
The invention relates to a plastic melting mosaic product. The plastic melting mosaic product comprises an inner layer which is fixed on such a matrix as a cutter, a notebook computer, a stud earring, a switch control panel, a card case, a digital picture frame, an automobile central control air outlet or a bowl or integrated with the matrix to be as the bottom mold, an outer layer injected on the inner layer by using transparent plastic material and an insert such as a diamond, a crystal or a synthetic stone, wherein the insert is encapsulated between the inner layer and the outer layer through the plastic injection, and the inner layer and the outer layer form an integer due to plastic injection so that the matrix and the insert are connected with the inner and the outer layers. The invention further relates to a method for producing the plastic melting mosaic product. According to the plastic melting mosaic product and the plastic melting mosaic method, the impact bearing capacity of the insert is improved through the plastic injection of the insert, the insert of the product is ensured not to fall off during use, the firmness is enhanced, dust and stains are difficultly adhered, the maintenance is easy, and the permeability and glossiness of the insert can be kept for long time.
Description
Technical field
The present invention relates to a kind of mould to melt inlay product and mould and melt method for embedding.
Background technology
At present, the inserts (for example as ornament) such as jewel, crystal, artificial stone generally all be by inlay, way gluing or that tenon closes is fixed on the matrix, the fixedly impact resistance of inserts on matrix be poor, insecure, come off easily, and easy sticking ash easy to clean not.
Summary of the invention
The objective of the invention is, provide a kind of mould to melt inlay product and mould and melt method for embedding, the method of the inserts such as jewel, crystal, artificial stone by injection moulding fused, can be widely used in the incrustation of the series products such as household electrical appliance, household, dress ornament gift, house ornamentation, car decorations, mobile phone digital, office appliance.
By of the present invention mould to melt inlay product, the skin and the inserts that comprise internal layer as bed die, inject with transparent plastic material at internal layer, wherein, internal layer be fixed on the matrix or with matrix be all-in-one-piece, inserts is encapsulated between internal layer and the skin by this injection moulding, internal layer and outer because injection moulding forms one is so that matrix and inserts and inside and outside layer are bonded together.
Preferably, bed die is made by metal material, perhaps makes by injection moulding with plastic material.
Preferably, matrix and internal layer are made by the plastic material integrated injection molding; Perhaps internal layer is by forming with plastic material injection moulding on matrix.
Preferably, bed die by bonding, tenon closes or be fastened on matrix.
Preferably, by on the bonding internal layer that is fixed on as bed die, inlay, tenon closes and/or be adhesively fixed on as in the dimple on the internal layer of bed die by the non-flat underrun of this of the inserts of non-planar base surface by this planar base surface for the inserts of planar base surface.
Preferably, dimple is processed on bed die, and perhaps dimple and bed die are one-body molded goes out.
Preferably, inserts is according to certain patterned arrangement.
Preferably, inserts is jewel, crystal, pearl or artificial stone; Matrix is cutter, notebook computer, ear nail, switch control panel, card holder, DPF, automobile middle control air outlet or bowl.
Mould to melt by manufacturing of the present invention and inlay moulding of product and melt method for embedding, comprise following step:
-make the internal layer as bed die;
-on bed die, place regularly inserts;
-with transparent plastic material injection moulding is carried out on the bed die surface with inserts, on the bed die surface, inject the skin of layer of transparent with inserts, wherein, internal layer and outer because injection moulding forms one, inserts is encapsulated between internal layer and the skin;
-another surface with the surface opposite of inserts of bed die is fixed on the matrix, so that matrix and inserts and inside and outside layer are bonded together.
Preferably, make bed die with metal material, perhaps make bed die with plastic material by injection moulding.
Preferably, internal layer and matrix are made into integration, and are especially made by the plastic material integrated injection molding; Perhaps inject internal layer with plastic material at matrix.Then can omit thus independent bed die in the fixing step of matrix.
Preferably, by bonding, tenon closes or fasten bed die is fixed on the matrix.
Preferably, for the inserts of planar base surface, inserts by this planar base surface by on the bonding internal layer that is fixed on as bed die; For the inserts of non-planar base surface, be shaped with dimple at the internal layer as bed die, employing is inlayed, tenon closes and/or bonding method is fixed on this non-planar base surface of inserts on the dimple.
Preferably, process dimple at bed die, perhaps go out dimple with bed die is one-body molded.
Preferably, inserts according to certain patterned arrangement on internal layer.
Preferably, inserts is jewel, crystal, pearl or artificial stone; Matrix is cutter, notebook computer, ear nail, switch control panel, card holder, DPF, automobile middle control air outlet or bowl.
In the present invention, by mould melt jewel, crystal, artificial stone can solve by inlay, gluing, tenon closes the problem a little less than the shock resistance dynamics that causes; Can improve the tolerance of impacts of inserts, guarantee product in use the object of the ore classes such as jewel, crystal, artificial stone do not come off, firmness strengthens, and be difficult for being sticky with dust, spot, easier maintenance, can also keep for a long time jewel, crystal, artificial stone preferably permeability, glossiness.
In the present invention, raw material is applied widely: this technology is applicable to all perspex raw materials, such as PC, ABS, PMMA, POM, PP, PET, PS, AS etc.; It is large that color effects is chosen the space: product is realized by injection moulding, can use all colors as base color, places to mould transparent material outward again behind jewel, crystal, the artificial stone, can make that color and luster is more beautiful, the glossiness of soft improving product and permeability; Product exterior trim flexibility ratio is strong: the moulding of any pattern and fashion be can be designed to as required at mould at product surface, jewel, crystal, artificial stone combination placed easily again, and easy to operate; Good decorating effect: because the surface is moulded and melted transparent material, itself has amplification, and particularly curved product effect is more obvious, and the refraction effect that different light source refractions, different intensity light sources produce is not identical; Scuff resistance is large: because jewel and quartzy being injection-moulded in fully in the middle of the plastic cement, for jewel, crystal or artificial stone itself without any direct contact; The utilization aspect is extensive: technique can be used in every field, and new technology has broken through stiff main body selection limitation in addition, not only can be in conjunction with metal material, can also be in conjunction with plastic material, porcelain, even the building materials such as cement, the product of various aspects arises at the historic moment thus.
Description of drawings
Below in conjunction with accompanying drawing to being described in detail according to embodiments of the invention, to provide other features and advantages of the present invention.In the accompanying drawing:
Fig. 1 a, 1b, 1c and 1d represent that matrix is the embodiment of the invention of cutter, wherein mould to melt at the hilt of cutter and be inlaid with inserts, the front view, top view of cutter is shown respectively, along the hilt cutaway view of cutting line A-A intercepting among Fig. 1 a, the 1b and the signal partial exploded view of amplification;
Fig. 2 a and 2b represent that matrix is the embodiment of the invention of notebook computer, wherein mould to melt at the screen cover plate of notebook computer to be inlaid with inserts, and the perspective view of notebook computer and the sectional view that intercepts along cutting line A-A among Fig. 2 a are shown respectively;
Fig. 3 a, 3b and 3c represent that matrix is the embodiment of the invention of ear nail, wherein mould to melt at the needle holder of ear nail to be inlaid with inserts, the front view, side view of ear nail are shown respectively and along the sectional view of the amplification of cutting line A-A intercepting among Fig. 3 a;
Fig. 4 a, 4b and 4c represent that matrix is the embodiment of the invention of switch control panel, wherein mould to melt at the frame plate of switch control panel and be inlaid with inserts, the front view, side view of switch control panel is shown respectively and along the cutaway view of cutting line A-A intercepting among Fig. 4 a;
Fig. 5 a, 5b and 5c represent that matrix is the embodiment of the invention of card holder, wherein mould to melt at the cover plate of card holder to be inlaid with inserts, the front view, side view of card holder are shown respectively and along the cutaway view of the amplification of cutting line A-A intercepting among Fig. 5 a;
Fig. 6 a, 6b and 6c represent that matrix is the embodiment of the invention of DPF, wherein mould to melt at the periphery of DPF to be inlaid with inserts, the front view, side view of DPF are shown respectively and along the cutaway view of the amplification of cutting line A-A intercepting among Fig. 6 a;
Fig. 7 a and 7b represent that matrix is the embodiment of the invention of automobile middle control air outlet panel, wherein mould to melt at the periphery of automobile middle control air outlet panel and be inlaid with inserts, the front view of automobile middle control air outlet panel is shown respectively and along the cutaway view of the amplification of cutting line A-A intercepting among Fig. 7 a; And
Fig. 8 a, 8b, 8c, 8d and 8e represent that matrix is the embodiment of the invention of bowl, wherein mould to melt in the rim of a bowl neighboring of bowl and be inlaid with inserts, the front view, top view, sectional view of bowl is shown respectively, along the partial sectional view of cutting line A-A intercepting among Fig. 8 a, the 8b and the signal partial exploded view of amplification.
The specific embodiment
Fig. 1 a, 1b, 1c and 1d represent that matrix is the embodiment of the invention of cutter, wherein mould to melt at the hilt of cutter and be inlaid with inserts, the front view, top view of cutter is shown respectively, along the cutaway view of the hilt of cutting line A-A intercepting and the exploded view of this cutaway view among Fig. 1 a, the 1b.
The hilt 4 of inlaying is melted in moulding of this cutter, comprise as bed die, the internal layer 1 that injects with plastic material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 are embedded in the dimple that internal layer 1 is made and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by bonding, the mode that tenon closes or fastens is fixed on the hilt 4, so that in hilt 4 and inserts 2 and the injection moulding, skin is bonded together.
It is as described below that this moulds the manufacture process of melting the cutter of inlaying:
At first, inject internal layer 1 with plastic material, as bed die, process the dimple (also can go out dimple with bed die 1 direct injection mo(u)lding) that to put inserts 2 at this bed die.The material of bed die 1 is selected to have a variety of, and such as ABS, PC/ABS, PC, PPS, PP, PS, AS etc., inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, the bottom of the most advanced and sophisticated shape of inserts 2 is inlayed in the dimple that is fixed on the bed die, preferably also can adopt bonding the adding of glue to fix, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after the complete combination of inserts 2 and bed die, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination and make outer 3, make with the transparent plastic cement in the combination of inserts and surface and fully merge, thus high transparent more than the surface coverage last layer 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the hilt 4 that melts the cutter of inlaying, thereby obtain melting the cutter of inlaying good hilt with moulding.
Fig. 2 a and 2b represent that matrix is the embodiment of the invention of notebook computer, wherein on the screen cover plate of notebook computer or at the peripheral position of display box, mould to melt and be inlaid with inserts, the perspective view of notebook computer is shown respectively and along the sectional view of cutting line A-A intercepting among Fig. 2 a.
The screen cover plate 4 of inlaying is melted in moulding of this notebook computer, comprise as bed die, the internal layer 1 that injects with plastic material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 directly are bonded on the internal layer 1 and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by being adhesively fixed on the screen cover plate 4, so that in screen cover plate 4 and inserts 2 and the injection moulding, skin is bonded together.
It is as described below that this moulds the manufacture process of melting the notebook computer of inlaying:
At first, inject internal layer 1 with plastic material, as bed die.The material of bed die 1 is selected to have a variety of, and such as ABS, PC/ABS, PC, PPS, PP, PS, AS etc., inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, the planar base surface of inserts 2 is fixed on the bed die with glue, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after inserts 2 and bed die 1 complete combination, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination, make outer 3, thereby high transparent more than surface coverage one deck 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the screen cover plate 4 that melts the notebook computer of inlaying, thereby obtaining comprising moulding melts the notebook computer of inlaying good screen cover plate.
Fig. 3 a, 3b and 3c represent that matrix is the embodiment of the invention of ear nail, wherein mould to melt at the needle holder of ear nail to be inlaid with inserts, the front view, side view of ear nail are shown respectively and along the sectional view of the amplification of cutting line A-A intercepting among Fig. 3 a.This ear nail comprises needle holder 4 and ear nail pin 5.
The needle holder 4 of inlaying is melted in moulding of this ear nail, comprise as bed die, the internal layer 1 made from metal material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 directly are bonded on the internal layer 1 and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by bonding, tenon closes or is fastened on needle holder 4, so that needle holder 4 and inserts 2 and internal layer 1, outer 2 are bonded together.
It is as described below that this moulds the manufacture process of melting the ear nail of inlaying:
At first, make internal layer 1 with metal material, as bed die.Inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, be fixed on the planar base surface of inserts 2 on the bed die of metal with glue, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after inserts 2 and bed die 1 complete combination, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination, make outer 3, thereby high transparent more than surface coverage one deck 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the metal bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the needle holder 4 that melts the ear nail of inlaying, thereby obtaining comprising moulding melts the ear nail of inlaying good needle holder.
As the modification of present embodiment, also can make for the dimple that inserts is installed at the metal bed die, the most advanced and sophisticated shape underrun of inserts fastens and/or is bonding and be fixed on the dimple.
Fig. 4 a, 4b and 4c represent that matrix is the embodiment of the invention of switch control panel, wherein mould to melt at the frame plate of switch control panel and be inlaid with inserts, the front view, side view of switch control panel is shown respectively and along the cutaway view of cutting line A-A intercepting among Fig. 4 a.
The frame plate 4 of inlaying is melted in moulding of this switch control panel, comprise as bed die, the internal layer 1 that injects with plastic material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 directly are bonded on the internal layer 1 and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by being adhesively fixed on the frame plate 4, so that in frame plate 4 and inserts 2 and the injection moulding, skin is bonded together.
It is as described below that this moulds the manufacture process of melting the ear nail of inlaying:
At first, inject internal layer 1 with plastic material, as bed die.The material of bed die 1 is selected to have a variety of, and such as ABS, PC/ABS, PC, PPS, PP, PS, AS etc., inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, the planar base surface of inserts 2 is fixed on the bed die with glue, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after inserts 2 and bed die 1 complete combination, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination, make outer 3, thereby high transparent more than surface coverage one deck 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the frame plate 4 that melts the switch control panel of inlaying, thereby obtaining comprising moulding melts the switch control panel of inlaying good frame plate.
Fig. 5 a, 5b and 5c represent that matrix is the embodiment of the invention of card holder, wherein mould to melt at the cover plate of card holder to be inlaid with inserts, the front view, side view of card holder are shown respectively and along the cutaway view of the amplification of cutting line A-A intercepting among Fig. 5 a.
The cover plate 4 of inlaying is melted in moulding of this card holder, comprise as bed die, the internal layer 1 that injects with plastic material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 directly are bonded on the internal layer 1 and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by being adhesively fixed on the frame plate 4, so that in frame plate 4 and inserts 2 and the injection moulding, skin is bonded together.
It is as described below that this moulds the manufacture process of melting the card holder of inlaying:
At first, inject internal layer 1 with plastic material, as bed die.The material of bed die 1 is selected to have a variety of, and such as ABS, PC/ABS, PC, PPS, PP, PS, AS etc., inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, the planar base surface of inserts 2 is fixed on the bed die with glue, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after inserts 2 and bed die 1 complete combination, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination, make outer 3, thereby high transparent more than surface coverage one deck 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the cover plate 4 that melts the card holder of inlaying, thereby obtaining comprising moulding melts the card holder of inlaying good cover plate.
Fig. 6 a, 6b and 6c represent that matrix is the embodiment of the invention of DPF, wherein mould to melt at the periphery of DPF to be inlaid with inserts, the front view, side view of DPF are shown respectively and along the cutaway view of the amplification of cutting line A-A intercepting among Fig. 6 a.
This DPF 4 comprises as bed die, the internal layer 1 that injects with plastic material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 directly are bonded on the internal layer 1 and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by on the periphery that is adhesively fixed on DPF 4, so that in DPF 4 and inserts 2 and the injection moulding, skin is bonded together.
It is as described below that this moulds the manufacture process of melting the card holder of inlaying:
At first, inject internal layer 1 with plastic material, as bed die.The material of bed die 1 is selected to have a variety of, and such as ABS, PC/ABS, PC, PPS, PP, PS, AS etc., inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, the planar base surface of inserts 2 is fixed on the bed die with glue, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after inserts 2 and bed die 1 complete combination, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination, make outer 3, thereby high transparent more than surface coverage one deck 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the periphery that melts the DPF 4 of inlaying, and inlays good DPF thereby obtain moulding melting.
Fig. 7 a and 7b represent that matrix is the embodiment of the invention of automobile middle control air outlet panel, wherein mould to melt at the periphery of automobile middle control air outlet panel and be inlaid with inserts, the front view of automobile middle control air outlet panel is shown respectively and along the cutaway view of the amplification of cutting line A-A intercepting among Fig. 7 a.
This automobile middle control air outlet panel 4 comprises as bed die, the internal layer 1 that injects with plastic material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 directly are bonded on the internal layer 1 and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by on the periphery that is adhesively fixed on automobile middle control air outlet panel 4, so that in automobile middle control air outlet panel 4 and inserts 2 and the injection moulding, skin is bonded together.
It is as described below that this moulds the manufacture process of melting the automobile middle control air outlet panel of inlaying:
At first, inject internal layer 1 with plastic material, as bed die.The material of bed die 1 is selected to have a variety of, and such as ABS, PC/ABS, PC, PPS, PP, PS, AS etc., inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, the planar base surface of inserts 2 is fixed on the bed die with glue, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after inserts 2 and bed die 1 complete combination, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination, make outer 3, thereby high transparent more than surface coverage one deck 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the periphery that melts the automobile middle control air outlet panel 4 of inlaying, and inlays good automobile middle control air outlet panel thereby obtain moulding melting.
Fig. 8 a, 8b, 8c, 8d and 8e represent that matrix is the embodiment of the invention of bowl, wherein mould to melt in the rim of a bowl neighboring of bowl and be inlaid with inserts, the front view, top view, sectional view of bowl is shown respectively, along the partial sectional view of cutting line A-A intercepting among Fig. 8 a, the 8b and the signal partial exploded view of amplification.
This is moulded and melts the bowl 4 of inlaying, comprise as bed die, the internal layer 1 that injects with plastic material, the skin 3 that injects at the transparent plastic material of internal layer 1 usefulness and many inserts 2 are such as jewel, quartzy, pearl, artificial stone, wherein, these inserts 2 are embedded in the dimple that internal layer 1 is made and by this injection moulding and are encapsulated between internal layer 1 and outer 3, internal layer 1 and outer 3 is because injection moulding forms one, internal layer 1 with another surface of the surface opposite of inserts 2 for example by being adhesively fixed on the rim of a bowl neighboring, so that in bowl 4 and inserts 2 and the injection moulding, skin is bonded together.
It is as described below that this moulds the manufacture process of melting the bowl of inlaying:
At first, inject internal layer 1 with plastic material, as bed die, process the dimple (also can go out dimple with bed die 1 direct injection mo(u)lding) that to put inserts 2 at this bed die.The material of bed die 1 is selected to have a variety of, and such as ABS, PC/ABS, PC, PPS, PP, PS, AS etc., inserts 2 is such as jewel, crystal, pearl, artificial stone etc.;
Secondly, the most advanced and sophisticated shape bottom surface of inserts 2 is inlayed in the dimple that is fixed on the bed die, preferably also can adopt bonding the adding of glue to fix, its bonding force is acquired a certain degree, preferably reaching 150-250 ℃ to high temperature does not drop, after the complete combination of inserts 2 and bed die, the combination of bed die 1 and inserts 2 is put in the mould of the fixing combination of bed die 1 and inserts 2, with transparent injected plastics material HTHP power injection molding is carried out on the surface with inserts of this combination, make outer 3, thereby high transparent more than the surface coverage last layer 0.30mm-1.50mm of bed die 1 and inserts 2, high rigidity, high scratch resistant transparent skin 3.If necessary, again the combination of internal layer 1, inserts 2 and outer 3 is carried out surface decontamination and cleaning;
At last, with the bed die of the combination of internal layer 1, inserts 2 and outer 3 for example by bonding, tenon closes or be fastened and waiting to mould on the rim of a bowl neighboring of melting the bowl 4 of inlaying, thereby obtain inlaying good bowl with moulding to melt.
According to more unshowned embodiment of the present invention, be made into integration internal layer and matrix as bed die, for example, in the embodiment of above switch control panel (Fig. 4), automobile middle control air outlet panel (Fig. 7) and bowl (Fig. 2), these matrixes can be made with plastic material, so just can make simultaneously internal layer 1 and matrix 4 (or relevant part) by injection moulding, this internal layer 1 is integral with matrix 4 (or relevant part).If necessary, can also be on internal layer together integrated injection molding go out for the dimple that inserts is installed; Perhaps, directly inject internal layer at matrix with plastic material.That is to say, internal layer and matrix can be split, the internal layer as bed die is fixed on the matrix afterwards, also can be that internal layer and matrix are made integratedly; Dimple can be process at internal layer afterwards, also can be out one-body molded with the internal layer as bed die; As for the method for manufacturing/moulding, those skilled in the art can adopt suitable method as required, such as injection molding, casting processing etc.
In the present invention, the type (being planar base surface or non-planar base surface such as tip) of the form (being plane or curved surface etc.) on the surface that can be connected with bed die according to matrix and the bottom surface of inserts determines whether and need to dimple be set in the bottom surface.In addition, except metal and plastic cement, bed die and matrix can also adopt other suitable materials, such as pottery, timber etc.
In the present invention, inserts coats by outer plastic cement and internal layer is inlayed/bonding/tenon close double fixing, with the fully fusion of inside and outside layer, one integrated mass; Product surface is carried out polishing, glittering and translucent; Have three-dimensional sense organ, good visual effect.
Claims (17)
1. mould to melt and inlay product for one kind, the skin and the inserts that comprise internal layer as bed die, inject with transparent plastic material at internal layer, wherein, internal layer be fixed on the matrix or with matrix be all-in-one-piece, inserts is encapsulated between internal layer and the skin by this injection moulding, internal layer and outer because injection moulding forms one is so that matrix and inserts and inside and outside layer are bonded together.
As claimed in claim 1 mould to melt inlay product, it is characterized in that bed die is made by metal material, perhaps make by injection moulding with plastic material.
As claimed in claim 2 mould to melt inlay product, it is characterized in that matrix and internal layer are made by the plastic material integrated injection molding; Perhaps internal layer is by forming with plastic material injection moulding on matrix.
As claimed in claim 1 mould to melt inlay product, it is characterized in that, bed die by bonding, tenon closes or be fastened on matrix.
As one of claim 1 to 4 described mould to melt inlay product, it is characterized in that, by on the bonding internal layer that is fixed on as bed die, inlay, tenon closes and/or be adhesively fixed on as in the dimple on the internal layer of bed die by the non-flat underrun of this of the inserts of non-planar base surface by this planar base surface for the inserts of planar base surface.
As claimed in claim 5 mould to melt inlay product, it is characterized in that dimple is processed on bed die, perhaps dimple and bed die are one-body molded goes out.
As one of claim 1 to 4 described mould to melt inlay product, it is characterized in that inserts is according to certain patterned arrangement.
As one of claim 1 to 4 described mould to melt inlay product, it is characterized in that inserts is jewel, crystal, pearl or artificial stone; Matrix is cutter, notebook computer, ear nail, switch control panel, card holder, DPF, automobile middle control air outlet or bowl.
9. inlay moulding of product and melt method for embedding for the manufacture of moulding to melt for one kind, comprise following step:
-make the internal layer as bed die;
-on bed die, place regularly inserts;
-with transparent plastic material injection moulding is carried out on the bed die surface with inserts, on the bed die surface, inject the skin of layer of transparent with inserts, wherein, internal layer and outer because injection moulding forms one, inserts is encapsulated between internal layer and the skin;
-another surface with the surface opposite of inserts of bed die is fixed on the matrix, so that matrix and inserts and inside and outside layer are bonded together.
10. as claimed in claim 9 moulding melted method for embedding, it is characterized in that, makes bed die with metal material, perhaps makes bed die with plastic material by injection moulding.
11. as claimed in claim 10 moulding melted method for embedding, it is characterized in that, internal layer and matrix are made into integration.
12. as claimed in claim 10 moulding melted method for embedding, it is characterized in that, matrix and internal layer are made by the plastic material integrated injection molding; Perhaps inject internal layer with plastic material at matrix.
13. as claimed in claim 9 moulding melted method for embedding, it is characterized in that, by bonding, tenon closes or fasten bed die is fixed on the matrix.
14. melt method for embedding such as described the moulding of one of claim 9 to 13, it is characterized in that, for the inserts of planar base surface, inserts by this planar base surface by on the bonding internal layer that is fixed on as bed die; For the inserts of non-planar base surface, be shaped with dimple at the internal layer as bed die, employing is inlayed, tenon closes and/or bonding method is fixed on this non-planar base surface of inserts on the dimple.
15. as claimed in claim 14 moulding melted method for embedding, it is characterized in that, processes dimple at bed die, perhaps goes out dimple with bed die is one-body molded.
16. melt method for embedding such as described the moulding of one of claim 9 to 13, it is characterized in that, inserts according to certain patterned arrangement on internal layer.
17. melt method for embedding such as described the moulding of one of claim 9 to 13, it is characterized in that inserts is jewel, crystal, pearl or artificial stone; Matrix is cutter, notebook computer, ear nail, switch control panel, card holder, DPF, automobile middle control air outlet or bowl.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011102871535A CN103009550A (en) | 2011-09-26 | 2011-09-26 | Plastic melting mosaic product and plastic melting mosaic method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011102871535A CN103009550A (en) | 2011-09-26 | 2011-09-26 | Plastic melting mosaic product and plastic melting mosaic method |
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Application publication date: 20130403 |