CN103008519A - Clearance adjusting mechanism of main slide block of steel ball cold heading machine - Google Patents
Clearance adjusting mechanism of main slide block of steel ball cold heading machine Download PDFInfo
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- CN103008519A CN103008519A CN2013100005710A CN201310000571A CN103008519A CN 103008519 A CN103008519 A CN 103008519A CN 2013100005710 A CN2013100005710 A CN 2013100005710A CN 201310000571 A CN201310000571 A CN 201310000571A CN 103008519 A CN103008519 A CN 103008519A
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- top platen
- lathe bed
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Abstract
The invention discloses a clearance adjusting mechanism of a main slide block of a steel ball cold heading machine. An inclined plane adjusting block is arranged between a top pressing plate and the upper end surface of a track groove bed body; the clearance between the inclined plane adjusting block and the top pressing plate is adjusted through such an adjusting and fixing scheme that the clearance adjusting screws are arranged in the horizontal direction of the inclined plane adjusting block and the top pressing plate, and fixing bolts are arranged in the vertical direction of the inclined plane adjusting block and the top pressing plate. The clearance adjusting mechanism not only can simplify the clearance adjusting mode, shorten the maintenance time, reduce the maintenance cost, and improve the utilization ratio of the equipment, but also can prolong the service lives of the top pressing plate and the main slide block; the fitting clearance out-of-tolerance between the top pressing plate and the main slide block, caused by the abrasion of the lower end surface of the top pressing plate or the abrasion of the upper end surface of the main slide block main slide block, can be conveniently eliminated; and the technical problem that the abrasion out-of-tolerance of the upper end surface of the main slide block cannot be repaired is technically overcame.
Description
Technical field
The present invention relates to ball cold header, relate in particular to the master slider parts in the ball cold header.
Background technology
Ball cold header is the special purpose machine tool with header system punching out steel ball blanks, and it comprises charging, blank, cold-heading and the motion such as ejects.Wherein, cold-heading and eject all and to drive the master slider moving linearly by toggle and realize, fixed-type die cavity in the cold upsetting forming die is fixed on the lathe bed side of master slider slippage inner chamber, mobile shaping mold cavity is fixed on the master slider, decide the right opposite that shaping mold cavity is positioned at mobile shaping mold cavity, master slider is realized moving back and forth by toggle, thereby constantly upsetting pressure goes out steel ball blanks.Master slider is arranged on by the lower railway plate, left track plates, right track plates and top platen form in the specific sliding rail, in steel ball punching out process, because master slider provides power by toggle, left track plates and right track plates only play the guiding role, only be subjected to the friction effect, lower railway plate and top platen are then born the effect of the torsional forces of direction checker, therefore in actual use, the service life of left track plates and right track plates is longer, and the service life of lower railway plate and top platen is shorter, when the wear extent of track plates and top platen reaches capacity instantly, master slider will be excessive in the movement clearance of above-below direction, cause the punching out steel ball mismatch defective to occur, directly have influence on the quality of steel ball, in ball cold header, the lower railway plate is positioned at the below of master slider, and be fixed on the lower support surface lathe bed of rail groove, when the wearing and tearing of the lower surface of master slider pair of friction components are overproof, master slider must move down, in order to prevent mismatch, can only carry out height to fixed-type die cavity by trimming bolt and regulate, to guarantee and the accurate matched moulds of mobile shaping mold cavity.Top platen is positioned at the top of master slider, and be fixed on the lathe bed upper surface, rail groove side, when wearing and tearing when overproof in the lower surface of top platen, can only dismantle it again that grinding installs again, eliminate between master slider upper surface and the top platen producing the gap with this, so not only workload is large, maintenance downtime is long, directly have influence on the utilization rate of equipment, and eliminate fit clearance by integral body again grinding method, accelerated the shortening in top platen service life; When the upper surface of master slider wear extent is overproof, then can't eliminates between master slider upper surface and the top platen and produce fit clearance.Run into defective like this, according to the equipment operating manual requirement, this equipment must be scrapped by complete machine, or changes the master slider parts, and maintenance cost is high, and this is the critical defect that the master slider parts exist in the ball cold header.
Summary of the invention
In order effectively to overcome the defects that the master slider parts exist in the ball cold header, the purpose of this invention is to provide a kind of ball cold header master slider gap adjusting mechanism, it can regulate the gap that produces between master slider and the top platen easily, can simplify the gap adjustment mode, shorten maintenance time, reduce maintenance cost, the utilization rate of raising equipment, can prolong again the service life of top platen and master slider, no matter be the wearing and tearing of top platen lower surface, or the wearing and tearing of the upper surface of master slider cause that fit clearance is overproof can both eliminate easily between the two, can overcome technically the technical barrier that the wearing and tearing of master slider upper surface can not be repaired use after overproof.
The technical scheme that the present invention takes is as follows:
A kind of ball cold header master slider gap adjusting mechanism, comprise master slider, top platen, rail groove lathe bed upper surface, lower railway plate and rail groove lathe bed lower support surface, the lower railway plate is fixed on the rail groove lathe bed lower support surface, master slider is shelved on the lower railway plate, about two top platen be arranged on the top of master slider, about two top platen be fixedly mounted on symmetrically on the rail groove lathe bed upper surface, it is characterized in that: between top platen and rail groove lathe bed upper surface, be provided with the inclined-plane regulating block, inclined-plane regulating block and top platen are provided with in the horizontal direction transfers the crack screw, and inclined-plane regulating block and top platen are provided with set bolt in the vertical direction.
Embodiment of the present invention one are provided with in top platen and tighten up the hole, are provided with corresponding section, rail groove lathe bed upper surface in the lower surface of top platen to cooperate the inclined-plane, are provided with the fine setting screw in the beveled end of top platen; Described inclined-plane regulating block is combined by right-angled trapezium piece and rectangular block, the bottom surface of right-angled trapezium piece docks with rectangular block, the inclined-plane of right-angled trapezium piece is corresponding with the cooperation inclined-plane of top platen, the bottom surface of inclined-plane regulating block contacts with rail groove lathe bed upper surface, be provided with screw hole at rectangular block, be provided with the long waist shaped hole on the inclined-plane of right-angled trapezium piece, set bolt passes the long waist shaped hole on hole and the inclined-plane regulating block of tightening up on the top platen, is fixedly mounted on the rail groove lathe bed upper surface after the cooperation inclined-plane of top platen and the inclined-plane on the inclined-plane regulating block are fitted tightly.
Embodiment of the present invention two are provided with long waist slotted hole in top platen, are provided with corresponding section, rail groove lathe bed upper surface in the lower surface of top platen to cooperate the inclined-plane, are provided with the fine setting screw in the beveled end of top platen; Described inclined-plane regulating block is combined by right-angled trapezium piece and rectangular block, going to the bottom of right-angled trapezium piece docked with rectangular block, the inclined-plane of right-angled trapezium piece is corresponding with the cooperation inclined-plane of top platen, the bottom surface of inclined-plane regulating block contacts with rail groove lathe bed upper surface, be provided with screw hole at rectangular block, inclined-plane at the right-angled trapezium piece is provided with bolt hole, the inclined-plane regulating block is fixed on the rail groove lathe bed upper surface, and set bolt passes and is fixedly mounted on the rail groove lathe bed upper surface after long waist slotted hole on the top platen and the bolt hole on the inclined-plane regulating block fit tightly the cooperation inclined-plane of top platen and the inclined-plane on the inclined-plane regulating block.
In embodiment two, on the inclined-plane of right-angled trapezium piece, also be provided with counter sink, the inclined-plane regulating block is fixed on the rail groove lathe bed upper surface by hold-down screw by the counter sink on it.
Further, be provided with datum line and rule on the inclined-plane of right-angled trapezium piece, be convenient to realize to quantize to regulate the gap between top platen lower surface and the master slider upper surface.
Owing between top platen and rail groove lathe bed upper surface, be provided with the inclined-plane regulating block, inclined-plane regulating block and top platen are provided with in the horizontal direction transfers the crack screw, when causing excesssive gap because of wearing and tearing between the upper surface of top platen and master slider, no matter be that the wearing and tearing of top platen lower surface are overproof, or the wearing and tearing of the upper surface of master slider are overproof, as long as regulate to transfer the crack screw just can make that fit clearance reaches the best fit value between the upper surface of the lower surface of top platen and master slider, both simplified the gap adjustment mode, shorten maintenance time, reduce maintenance cost, the utilization rate of raising equipment, prolonged again the service life of top platen and master slider, no matter be the wearing and tearing of top platen lower surface, or the wearing and tearing of the upper surface of master slider cause between the two, and fit clearance is overproof can both regulate easily the crack screw and eliminated, be provided with datum line and rule on the inclined-plane of right-angled trapezium piece, realized the gap between top platen lower surface and the master slider upper surface is quantized to regulate control, make the gap more accurate.Overcome technically the technical barrier that can not repair and use after the wearing and tearing of master slider upper surface are overproof, improved the stability of equipment processing, improved product processing quality.
The present invention compared with prior art, its superiority such as following table:
The contrast project | Prior art | The present invention |
The wearing and tearing of top platen lower surface are overproof | Dismounting, grinding, equipment adjustment | The rotary fine adjustment screw |
The wearing and tearing of master slider upper surface are overproof | Changing master slider or complete machine scraps | The same |
Overhaul maintenance period | 40 hours/time | 5000 hours/time |
The maintenance specification requirement | The maintenance technician is experienced | The general operation worker |
The yearly maintenance upkeep cost | 5500 ~ 6000 yuan/platform | 300 ~ 500 yuan/platform |
Utilization rate of equipment and installations | 80%~87% | 95%~98% |
Product percent of pass | 950/1000 | 997/1000 |
By above-mentioned analysis as can be known, the technical solution used in the present invention has outstanding essence technical characterstic with respect to prior art, obtained outstanding marked improvement, solved the wearing and tearing overproof difficult problem that can't repair again use in master slider upper surface in the prior art, no matter be that gap between the upper surface of which kind of factor top platen lower surface of causing and master slider is overproof, by regulate transferring the crack screw to make that fit clearance reaches the best fit value between the upper surface of the lower surface of top platen and master slider, prolong the service life of ball cold header, reduce maintenance dimension cost, improve the dependability of ball cold header, stability and practical efficiency, product percent of pass is improved.
Description of drawings
Fig. 1 is the structural representation of existing ball cold header;
Fig. 2 is the structural representation of master slider gap adjusting mechanism on the existing ball cold header;
Fig. 3 is structural representation of the present invention;
Fig. 4 is a kind of gap adjustment structural representation between master slider and the top platen;
Fig. 5 is the structural representation of top platen among the embodiment 1;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the knot schematic diagram of inclined-plane regulating block among the embodiment 1;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is the top view of top platen among the embodiment 2;
Figure 10 is the structural representation of inclined-plane regulating block among the embodiment 2;
Figure 11 is the top view of Figure 10;
Among the figure, the 1-master slider; The 2-top platen; 3-rail groove lathe bed upper surface; 4-lower railway plate; 5-rail groove lathe bed lower support surface; 6-inclined-plane regulating block; 7-transfers the crack screw; The 8-set bolt; The 9-hold-down screw; 21-tightens up the hole; 22-cooperates the inclined-plane; 23-finely tunes screw; The long waist slotted hole of 24-; The 61-inclined-plane; The 62-bottom surface; The 63-screw hole; 64-long waist shaped hole; The 65-bolt hole; The 66-counter sink; The 67-datum line; The 68-rule.
The specific embodiment
Illustrate the specific embodiment of the present invention below in conjunction with accompanying drawing:
Embodiment 1: a kind of ball cold header master slider gap adjusting mechanism, such as Fig. 3 ~ shown in Figure 8, comprise master slider 1, top platen 2, rail groove lathe bed upper surface 3, lower railway plate 4 and rail groove lathe bed lower support surface 5, lower railway plate 4 is fixed on the rail groove lathe bed lower support surface 5, master slider 1 is shelved on the lower railway plate 4, about two top platen 2 be arranged on the top of master slider 1, about two top platen 2 be fixedly mounted on symmetrically on the rail groove lathe bed upper surface 3, between top platen 2 and rail groove lathe bed upper surface 3, be provided with inclined-plane regulating block 6, inclined-plane regulating block 6 is provided with in the horizontal direction with top platen 2 and transfers crack screw 7, and inclined-plane regulating block 6 is provided with set bolt 8 in the vertical direction with top platen 2.
In this example, be provided with in top platen 2 and tighten up hole 21, be provided with 3 corresponding sections, rail groove lathe bed upper surface in the lower surface of top platen 2 and cooperate inclined-plane 22, be provided with fine setting screw 23 in the beveled end of top platen 2; Described inclined-plane regulating block 6 is combined by right-angled trapezium piece and rectangular block, the bottom surface of right-angled trapezium piece docks with rectangular block, the inclined-plane 61 of right-angled trapezium piece is corresponding with the cooperation inclined-plane 22 of top platen 2, the bottom surface 62 of inclined-plane regulating block 6 contacts with rail groove lathe bed upper surface 3, be provided with screw hole 63 at rectangular block, inclined-plane 61 at the right-angled trapezium piece is provided with long waist shaped hole 64, set bolt 8 passes the long waist shaped hole 64 on hole 21 and the inclined-plane regulating block 6 of tightening up on the top platen 2, be fixedly mounted on the rail groove lathe bed upper surface 3 after the cooperation inclined-plane 22 of top platen 2 and the inclined-plane 61 on the inclined-plane regulating block 6 fitted tightly, transfer crack screw 7 to be sleeved in the screw hole 63 of inclined-plane regulating block 6, be screwed in the fine setting screw 23 of top platen 2.
The technical spirit of present embodiment is that top platen 2 is not eliminated except the above-below direction free degree, the free degree of other direction all is limited, and regulates gap between top platen 2 and master slider 1 upper surface by transferring crack screw 7 to change inclined-plane regulating blocks 6 with respect to position between the top platen 2.
Embodiment 2: difference from Example 1 is that inclined-plane regulating block 6 maintains static, and regulates gap between top platen 2 and master slider 1 upper surface by transferring crack screw 7 to change top platen 2 with respect to position between the inclined-plane regulating block 6.In this example, as shown in Figure 9, be provided with long waist slotted hole 24 in top platen 2, be provided with 3 corresponding sections, rail groove lathe bed upper surface in the lower surface of top platen 2 and cooperate inclined-plane 22, be provided with fine setting screw 23 in the beveled end of top platen 2; Such as Figure 10, shown in Figure 11, described inclined-plane regulating block 6 is combined by right-angled trapezium piece and rectangular block, going to the bottom of right-angled trapezium piece docked with rectangular block, the inclined-plane 61 of right-angled trapezium piece is corresponding with the cooperation inclined-plane 22 of top platen 2, the bottom surface 62 of inclined-plane regulating block 6 contacts with rail groove lathe bed upper surface 3, be provided with screw hole 63 at rectangular block, be provided with bolt hole 65 and counter sink 66 on the inclined-plane 61 of right-angled trapezium piece, inclined-plane regulating block 6 is fixed on the rail groove lathe bed upper surface 3 by the counter sink 66 usefulness hold-down screws 9 on it, and set bolt 8 passes and is fixedly mounted on the rail groove lathe bed upper surface 3 after long waist slotted hole 24 on the top platen 2 and the bolt hole 65 on the inclined-plane regulating block 6 fit tightly the cooperation inclined-plane 22 of top platen 2 and the inclined-plane 61 on the inclined-plane regulating block 6.
In above-mentioned example, in order to realize that the quantification in the gap between top platen 2 lower surfaces and master slider 1 upper surface is regulated, be provided with datum line 67 on the inclined-plane 61 of right-angled trapezium piece and rule 68 gets final product.
Embodiments of the present invention are a lot, can't exclusive lists at this, all belong to protection scope of the present invention as long as take with all technical schemes of the function adjustment structures such as the present invention.
Claims (5)
1. ball cold header master slider gap adjusting mechanism, comprise master slider (1), top platen (2), rail groove lathe bed upper surface (3), lower railway plate (4) and rail groove lathe bed lower support surface (5), lower railway plate (4) is fixed on the rail groove lathe bed lower support surface (5), master slider (1) is shelved on the lower railway plate (4), about two top platen (2) be arranged on the top of master slider (1), about two top platen (2) be fixedly mounted on symmetrically on the rail groove lathe bed upper surface (3), it is characterized in that: between top platen (2) and rail groove lathe bed upper surface (3), be provided with inclined-plane regulating block (6), inclined-plane regulating block (6) is provided with in the horizontal direction with top platen (2) and transfers crack screw (7), and inclined-plane regulating block (6) is provided with set bolt (8) in the vertical direction with top platen (2).
2. described ball cold header master slider gap adjusting mechanism according to claim 1, it is characterized in that: be provided with in top platen (2) and tighten up hole (21), be provided with corresponding section, rail groove lathe bed upper surface (3) in the lower surface of top platen (2) and cooperate inclined-plane (22), be provided with fine setting screw (23) in the beveled end of top platen (2); Described inclined-plane regulating block (6) is combined by right-angled trapezium piece and rectangular block, the bottom surface of right-angled trapezium piece docks with rectangular block, the inclined-plane of right-angled trapezium piece (61) is corresponding with the cooperation inclined-plane (22) of top platen (2), the bottom surface (62) of inclined-plane regulating block (6) contacts with rail groove lathe bed upper surface (3), be provided with screw hole (63) at rectangular block, inclined-plane (61) at the right-angled trapezium piece is provided with long waist shaped hole (64), set bolt (8) passes the long waist shaped hole (64) on hole (21) and the inclined-plane regulating block (6) of tightening up on the top platen (2), is fixedly mounted on the rail groove lathe bed upper surface (3) after the cooperation inclined-plane (22) of top platen (2) and the inclined-plane (61) on the inclined-plane regulating block (6) are fitted tightly.
3. described ball cold header master slider gap adjusting mechanism according to claim 1, it is characterized in that: be provided with long waist slotted hole (24) in top platen (2), be provided with corresponding section, rail groove lathe bed upper surface (3) in the lower surface of top platen (2) and cooperate inclined-plane (22), be provided with fine setting screw (23) in the beveled end of top platen (2); Described inclined-plane regulating block (6) is combined by right-angled trapezium piece and rectangular block, going to the bottom of right-angled trapezium piece docked with rectangular block, the inclined-plane of right-angled trapezium piece (61) is corresponding with the cooperation inclined-plane (22) of top platen (2), the bottom surface (62) of inclined-plane regulating block (6) contacts with rail groove lathe bed upper surface (3), be provided with screw hole (63) at rectangular block, inclined-plane (61) at the right-angled trapezium piece is provided with bolt hole (65), inclined-plane regulating block (6) is fixed on the rail groove lathe bed upper surface (3), and set bolt (8) passes and is fixedly mounted on the rail groove lathe bed upper surface (3) after long waist slotted hole (24) on the top platen (2) and the bolt hole (65) on the inclined-plane regulating block (6) fit tightly the cooperation inclined-plane (22) of top platen (2) and the inclined-plane (61) on the inclined-plane regulating block (6).
4. described ball cold header master slider gap adjusting mechanism according to claim 3, it is characterized in that: also be provided with counter sink (66) on the inclined-plane (61) of right-angled trapezium piece, inclined-plane regulating block (6) is fixed on the rail groove lathe bed upper surface (3) by hold-down screw (9) by the counter sink on it (66).
5. described ball cold header master slider gap adjusting mechanism according to claim 1 is characterized in that: be provided with datum line (67) and rule (68) on the inclined-plane (61) of right-angled trapezium piece.
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CN2013100005710A CN103008519A (en) | 2013-01-04 | 2013-01-04 | Clearance adjusting mechanism of main slide block of steel ball cold heading machine |
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CN2013100005710A CN103008519A (en) | 2013-01-04 | 2013-01-04 | Clearance adjusting mechanism of main slide block of steel ball cold heading machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105014308A (en) * | 2014-04-30 | 2015-11-04 | 青岛飞燕临港精密钢球制造有限公司 | Manufacturing method of miniature steel balls |
CN106556417A (en) * | 2016-11-25 | 2017-04-05 | 中车戚墅堰机车有限公司 | Gap adjustment measurement apparatus sliding base plate is embraced in rolling |
CN113371348A (en) * | 2021-06-11 | 2021-09-10 | 一重集团大连工程技术有限公司 | Tooth-engaging type clamp connection structure adopting detachable slide block pressing device |
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KR101143939B1 (en) * | 2009-12-24 | 2012-05-09 | 세크론 주식회사 | Lower die block and die unit for modling an electronic device including the same |
CN202412781U (en) * | 2011-12-20 | 2012-09-05 | 江苏扬力集团有限公司 | Device for finely tuning gaps of air tracks for press machines |
CN203003029U (en) * | 2013-01-04 | 2013-06-19 | 江苏亿鑫离心机制造有限公司 | Gap adjusting mechanism for main slide block of steel ball cold heading machine |
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CN201020510Y (en) * | 2007-04-04 | 2008-02-13 | 济南顺达钢球设备有限公司 | Steel ball cold heading machine |
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CN102049419A (en) * | 2009-10-28 | 2011-05-11 | 赵宽 | Single-point supporting film rolling mill capable of displaying roller gap |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105014308A (en) * | 2014-04-30 | 2015-11-04 | 青岛飞燕临港精密钢球制造有限公司 | Manufacturing method of miniature steel balls |
CN105014308B (en) * | 2014-04-30 | 2018-05-08 | 青岛飞燕临港精密钢球制造有限公司 | A kind of manufacture method of miniature iron shot |
CN106556417A (en) * | 2016-11-25 | 2017-04-05 | 中车戚墅堰机车有限公司 | Gap adjustment measurement apparatus sliding base plate is embraced in rolling |
CN113371348A (en) * | 2021-06-11 | 2021-09-10 | 一重集团大连工程技术有限公司 | Tooth-engaging type clamp connection structure adopting detachable slide block pressing device |
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Application publication date: 20130403 |