CN102995639A - Environmental friendliness and energy conversation type water pressure driving pile driver - Google Patents
Environmental friendliness and energy conversation type water pressure driving pile driver Download PDFInfo
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- CN102995639A CN102995639A CN201210559356XA CN201210559356A CN102995639A CN 102995639 A CN102995639 A CN 102995639A CN 201210559356X A CN201210559356X A CN 201210559356XA CN 201210559356 A CN201210559356 A CN 201210559356A CN 102995639 A CN102995639 A CN 102995639A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 230000007613 environmental effect Effects 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 40
- 206010008469 Chest discomfort Diseases 0.000 claims description 23
- 229910052742 iron Inorganic materials 0.000 claims description 20
- 230000003139 buffering effect Effects 0.000 claims description 8
- 230000008676 import Effects 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 7
- 238000010276 construction Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract 1
- 230000002265 prevention Effects 0.000 abstract 1
- 208000006011 Stroke Diseases 0.000 description 12
- 230000000694 effects Effects 0.000 description 5
- 239000002689 soil Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
The invention discloses an environmental friendliness and energy conversation type water pressure driving pile driver, comprising a power mechanism, an impact mechanism and a piling connector mechanism, wherein a water outlet pipe of the power mechanism is connected with a water outlet of the impact mechanism; a water inlet pipe of the power mechanism is connected with a water inlet of the impact mechanism; and a connector of the piling connector mechanism is connected with a cylinder body of the impact mechanism by using a bolt. With the adoption of the environmental friendliness and energy conversation type water pressure driving pile driver provided by the invention, requirements of a pile foundation project, such as highway guardrail construction, dike flood prevention, house building and the like, can be met. Compared with the traditional mine foundation oil pressure type hydraulic system, the greatest difference is that pure water is used as a transmission medium. The medium used by the environmental friendliness and energy conversation type water pressure driving pile driver provided by the invention has the advantages of wide source and low price; and meanwhile, no pollution damage on an environment due to water leakage exists, and the noise is small. The environmental friendliness and energy conversation type water pressure driving pile driver has good environmental benefits.
Description
Technical field
The present invention relates to a kind of hydraulic drive type pile driver, particularly a kind of environment-friendly and energy-efficient hydraulic driving pile driver.
Background technology
Pile driver is indispensable a kind of construction equipment in the object of construction production such as harbour, bridge, highway construction, and it can be speeded up the work, and reduces the labour intensity for the people, is the important component part of engineering machinery, is bringing into play huge effect in the development of the national economy.Vibration is little, noise is low, the capacity usage ratio advantages of higher, has replaced gradually other power type pile drivers such as steam and diesel, has occupied the market leading position because it has for hydraulic pile driver.But it is power that existing hydraulic pile driver mostly adopts ore deposit base fluid force feed, and in the piling process, ore deposit base fluid force feed leaks contaminated environment easily, and has inflammable problem.In addition also, its operation also needs to consume bulk petroleum resource, the problem that running cost is high.
Summary of the invention
The above-mentioned technical problem that exists in order to solve existing pile driver the invention provides a kind of environment-friendly and energy-efficient hydraulic driving pile driver good environmental benefit, that running cost is low that has.
The technical solution used in the present invention is: comprise actuating unit, beater mechanism and piling joint mechanism, described actuating unit comprises water tank, the first motor, the second motor, centrifugal water pump, booster water pump, outlet pipe and return pipe, described water tank is communicated with the import of centrifugal water pump by pipeline, and described centrifugal delivery side of pump is communicated with the import of booster water pump; Described centrifugal water pump is connected with the first motor, and booster water pump is connected with the second motor; The pressurized water delivery side of pump is communicated with outlet pipe, and outlet pipe is provided with start-stop valve and reducing valve, the outlet of the described return pipe water tank that is linked back;
Described beater mechanism comprises cylinder body, piston bonnet, rear support seat, impact piston, front support seat, flat valve, upper valve sleeve and lower valve sleeve, be provided with impact piston in the described cylinder inner bore, cylinder inner bore and impact piston form piston ante-chamber, piston back cavity, piston lumen; Cylinder body is provided with accumulator, water inlet and delivery port; The water inlet is provided with flat valve on the cylinder body, and the flat valve lower end is provided with lower valve sleeve, and the flat valve upper end is provided with upper valve sleeve; Cylinder body and flat valve form the left alternating cavity of valve, the left high pressure chest of valve, valve intermediate cavity, valve backwater cavity and the right permanent high pressure chest of valve; The upper end of cylinder body is connected with outer end cap, is provided with piston bonnet and rear support seat in the outer end cap, and the piston bonnet is connected with the rear support seat, and the rear support cover for seat is contained in the upper end of impact piston; Piston bonnet and rear support seat form the returning buffering chamber, and the left alternating cavity of valve communicates with the piston ante-chamber by the returned signal hole; The left alternating cavity of valve communicates with the piston lumen by the stroke signal hole; Water inlet, the left high pressure chest of valve communicate with accumulator; Water inlet, the left high pressure chest of valve communicate with the piston ante-chamber; Water inlet, the left high pressure chest of valve communicate with the right permanent high pressure chest of valve by hole, flat valve centre bore; The valve intermediate cavity communicates with the piston back cavity; Delivery port, valve backwater cavity communicate with the piston lumen by backwater hole; The valve backwater cavity communicates with the returning buffering chamber; Water inlet is connected with the water inlet pipe of actuating unit, and delivery port is connected with the outlet pipe of actuating unit;
Described piling joint mechanism comprises joint, anvil iron, positioning sleeve, flat key, fairlead; The cylinder body of described joint and beater mechanism is spirally connected, the endoporus of joint is divided into epicoele and cavity of resorption by dividing plate, and described flat key, fairlead and positioning sleeve are located in the epicoele of joint, and fairlead is positioned at the top of positioning sleeve, anvil iron is positioned at cavity of resorption, and the centre bore that passes on the dividing plate is connected with positioning sleeve.
In the above-mentioned environment-friendly and energy-efficient hydraulic driving pile driver, described outer end cap upper surface is provided with suspension ring.
In the above-mentioned environment-friendly and energy-efficient hydraulic driving pile driver, the side of described cylinder body is provided with handrail.
In the above-mentioned environment-friendly and energy-efficient hydraulic driving pile driver, be provided with cushion pad between described fairlead and the positioning sleeve.
In the above-mentioned environment-friendly and energy-efficient hydraulic driving pile driver, the face relative with impact piston is provided with pallet on the described anvil iron, is provided with the second cushion pad between anvil iron and the dividing plate, and the soffit of anvil iron is provided with dolly.
Technique effect of the present invention is:
1) the present invention adopts Hydraulic Drive Technology, compares with oil pressure type hydraulic impactor in the past, need not consume deregenerative petroleum resources, and the leakage environmentally safe threatens, and noise is little, therefore has good environmental benefit; Employed driving medium source is wide, and running cost is low.
2) about the about 25kg of main frame quality of the present invention, be easy to carry, and have easily advantage of conveniently moving, simple in structure and maintenance maintenance.Can't satisfy the pile foundation engineering that construction environment requires for some big-and-middle-sized pile drivers, speedily carry out rescue work etc. such as highway barrier, river levee, can effectively bring into play its advantage.
Description of drawings
Fig. 1 schematic diagram of the present invention.
Each cavity of Fig. 2 cylinder interior of the present invention and water stream channel.
Fig. 3 backward stroke of the piston boost phase flow direction figure.
Fig. 4 backward stroke of the piston decelerating phase and stroke boost phase flow direction figure.
The specific embodiment
The present invention is further illustrated below in conjunction with accompanying drawing.
As shown in Figure 1, the present invention includes actuating unit, beater mechanism and piling joint mechanism, described actuating unit comprises water tank 33, the first motor 35, the second motor 32, centrifugal water pump 36, booster water pump 37, outlet pipe P1 and return pipe P2, described water tank 33 is communicated with by the import of pipeline with centrifugal water pump 36, and water tank 33 is provided with strainer 34 with the pipeline that the import of centrifugal water pump 36 is communicated with.The outlet of described centrifugal pump 36 is communicated with the import of booster water pump 37; Described centrifugal water pump 36 is connected with the first motor 35, and booster water pump 37 is connected with the second motor 32; The outlet of booster water pump 37 is communicated with outlet pipe P1, and outlet pipe P1 is provided with start-stop valve 29 and reducing valve 28, the outlet of the described return pipe P2 water tank 33 that is linked back.
Described beater mechanism comprises cylinder body 7, flat valve 11, impact piston 21 and front support seat 23, lower valve sleeve 9, flat valve 11 and upper valve sleeve 13, be provided with impact piston 21 in described cylinder body 7 endoporus, cylinder inner bore and impact piston 21 form piston ante-chamber i, piston back cavity g, piston lumen h; Cylinder body 7 sides are provided with accumulator 8, water inlet 10, delivery port 12 and handrail 20; Water inlet 10 places are provided with flat valve 11 on the cylinder body 7, and flat valve 11 lower ends are provided with lower valve sleeve 9, and flat valve 11 upper ends are provided with upper valve sleeve 13; Cylinder body 7 forms the left alternating cavity a of valve, the left high pressure chest b of valve, valve intermediate cavity c, valve backwater cavity d and the right permanent high pressure chest e of valve with flat valve 11; The upper end of cylinder body 7 is connected by screw 19 with outer end cap 14, is provided with piston bonnet 17 and rear support seat 18 in the outer end cap 14, and piston bonnet 17 is connected with rear support seat 18, and rear support seat 18 is sleeved on the upper end of impact piston 21; Piston bonnet 17 forms returning buffering chamber f with rear support seat 18, and returning buffering chamber f can prevent impact piston 21 direct collision to main frame in the backhaul stage.The upper surface of described outer end cap 14 is provided with suspension ring 16.
As shown in Figure 2, the left alternating cavity a of valve is by returned signal hole k
3I communicates with the piston ante-chamber; The left alternating cavity a of valve is by stroke signal hole k
4H communicates with the piston lumen; Water inlet, the left high pressure chest b of valve communicate with accumulator; Water inlet, the left high pressure chest b of valve communicate with the piston ante-chamber; Water inlet, the left high pressure chest b of valve are by hole K
1, flat valve centre bore K
2Right permanent high pressure chest e communicates with valve; Valve intermediate cavity c communicates with piston back cavity g; Delivery port, valve backwater cavity d are by backwater hole K
5H communicates with the piston lumen; Valve backwater cavity d communicates with returning buffering chamber f, and described front support seat 23 is installed in the lower end of cylinder body 7, is sleeved on the impact piston 21.Water inlet 10 is connected with the water inlet pipe P1 of actuating unit, and delivery port 12 is connected with the outlet pipe P2 of actuating unit.
Described piling joint mechanism comprises joint 2, anvil iron 3, flat key 4, positioning sleeve 5 and fairlead 6; Described joint 2 is connected by bolt 22 with the cylinder body 7 of beater mechanism, the endoporus of joint 2 is divided into epicoele and cavity of resorption by dividing plate, described flat key 4, fairlead 6 and positioning sleeve 5 are located in the epicoele of joint 2, fairlead 6 is positioned at the top of positioning sleeve 5, anvil iron 3 is positioned at cavity of resorption, and the centre bore that passes on the dividing plate is connected by flat key 4 with positioning sleeve 5.Be provided with cushion pad 24 between described fairlead 6 and the positioning sleeve 5, can reduce the impact of impacting rebound impact mechanism.Face relative with impact piston 21 on the described anvil iron 3 is provided with pallet 25, the effect that pallet 25 has buffering and transmits impact stress.Be provided with the second cushion pad 25 between anvil iron 3 and the dividing plate, the soffit of anvil iron 3 is provided with dolly 27, and dolly 27 has the effect of transmitting impact stress and protecting pile body 1 head.
As shown in Figure 3, wherein solid arrow represent High-Pressure Water to, dotted arrow represent low pressure water flow to.Start successively the first motor 35 and the second motor 32, the water of water tank 32 inside is transformed into High-Pressure Water through behind the filter 34 under centrifugal water pump 35 and booster water pump 36 two-stage pressurizations, and by reducing valve 29, is adjusted to specified hydraulic pressure.After pulling start-stop valve 28, water under high pressure just enters in the left high pressure chest b of valve from water inlet, again along cylinder body 7 water flow inside passages, flows to respectively accumulator 8 and piston ante-chamber i.Under water under high pressure drove, 21 periods of motion of impact piston were divided into backhaul acceleration, backhaul deceleration and stroke and accelerate three phases.Impact the 3 backward upper bounce-backs of anvil iron as the motion starting point take impact piston 21, because the right permanent high pressure chest e of valve is by valve opening K
1, flat valve center water channel K
2Left high pressure chest b communicates with valve, is full of all the time water under high pressure, and the left alternating cavity a of valve is by stroke signal hole, hole K
4With backwater hole K
5D communicates with the valve backwater cavity, is low-pressure water in the chamber, so that flat valve 11 is under the right permanent high pressure chest e High Pressure of valve is the next, makes piston back cavity g communicate low pressure water flow recovery tank 32 with valve backwater cavity d.Impact piston 21 is upwards done backhaul accelerated motion under piston ante-chamber i water under high pressure drives.
As shown in Figure 4, as impact piston 21 backhauls control limit B
1Cross returned signal hole K
3After, water under high pressure is just through returned signal hole K
3Enter the left alternating cavity a of valve, because the left alternating cavity a of valve compression area is greater than the right permanent high pressure chest e of valve, so that flat valve 11 switches to fast is upper, make that the path of g and valve backwater cavity d is cut off after the plunger shaft, water under high pressure enters piston ante-chamber i and piston back cavity g simultaneously at this moment.Because piston back cavity g compression area is greater than piston ante-chamber i, resultant direction is downward, and under effect of inertia, impact piston 21 also can continue to move upward until speed is zero, then does stroke accelerated motion downwards.
During impact piston 21 stroke movements, as control limit B
2Cross stroke signal hole K
4After, the left alternating cavity a of valve communicates with valve backwater cavity d again, causes the left alternating cavity a of valve hydraulic pressure to descend rapidly, and flat valve 11 is got back to the next fast.This moment, impact piston 21 impacted anvil iron 3, and stroke accelerated motion finishes, impact piston 21 bounce-backs, and beginning is circulation next time.
21 backhaul boost phase initial stages of impact piston and backhaul decelerating phase, when outside input flow rate greater than impactor system consumption amount, the water under high pressure that accumulator 8 storage is unnecessary; And in backhaul boost phase later stage and stroke stage, the impactor system consumption is during greater than outside input flow rate, accumulator 8 just discharges water under high pressure satisfying the demand of flow system flow, so accumulator 8 can reduce flowed fluctuation and impact to slow down hydraulic pressure, improves capacity usage ratio.Above-mentioned is that hydraulic impactor externally continues under the driving of input current, and impact piston 21 and flat valve 11 are by the travel feedback signal, and automatic reverse and mutual control transform water pressure energy the process of piston kinetic energy.
Claims (7)
1. environment-friendly and energy-efficient hydraulic driving pile driver, it is characterized in that: comprise actuating unit, beater mechanism and piling joint mechanism, described actuating unit comprises water tank, the first motor, the second motor, centrifugal water pump, booster water pump, outlet pipe and return pipe, described water tank is communicated with the import of centrifugal water pump by pipeline, and described centrifugal delivery side of pump is communicated with the import of booster water pump; Described centrifugal water pump is connected with the first motor, and booster water pump is connected with the second motor; The pressurized water delivery side of pump is communicated with outlet pipe, and outlet pipe is provided with start-stop valve and reducing valve, the outlet of the described return pipe water tank that is linked back;
Described beater mechanism comprises cylinder body, piston bonnet, rear support seat, impact piston, front support seat, flat valve, upper valve sleeve and lower valve sleeve, be provided with impact piston in the described cylinder inner bore, cylinder inner bore and impact piston form piston ante-chamber, piston back cavity, piston lumen; Cylinder body is provided with accumulator, water inlet and delivery port; The water inlet is provided with flat valve on the cylinder body, and the flat valve lower end is provided with lower valve sleeve, and the flat valve upper end is provided with upper valve sleeve; Cylinder body and flat valve form the left alternating cavity of valve, the left high pressure chest of valve, valve intermediate cavity, valve backwater cavity and the right permanent high pressure chest of valve; The upper end of cylinder body is connected with outer end cap, is provided with piston bonnet and rear support seat in the outer end cap, and the piston bonnet is connected with the rear support seat, and the rear support cover for seat is contained in the upper end of impact piston; Piston bonnet and rear support seat form the returning buffering chamber, and the left alternating cavity of valve communicates with the piston ante-chamber by the returned signal hole; The left alternating cavity of valve communicates with the piston lumen by the stroke signal hole; Water inlet, the left high pressure chest of valve communicate with accumulator; Water inlet, the left high pressure chest of valve communicate with the piston ante-chamber; Water inlet, the left high pressure chest of valve communicate with the right permanent high pressure chest of valve by hole, flat valve centre bore; The valve intermediate cavity communicates with the piston back cavity; Delivery port, valve backwater cavity communicate with the piston lumen by backwater hole; The valve backwater cavity communicates with the returning buffering chamber; Described water inlet is connected with the water inlet pipe of actuating unit, and delivery port is connected with the outlet pipe of actuating unit;
Described piling joint mechanism comprises joint, anvil iron, positioning sleeve, flat key, fairlead; The cylinder body of described joint and beater mechanism is spirally connected, the endoporus of joint is divided into epicoele and cavity of resorption by dividing plate, and described flat key, fairlead and positioning sleeve are located in the epicoele of joint, and fairlead is positioned at the top of positioning sleeve, anvil iron is positioned at cavity of resorption, and the centre bore that passes on the dividing plate is connected with positioning sleeve.
2. environment-friendly and energy-efficient hydraulic driving pile driver as claimed in claim 1, it is characterized in that: described outer end cap upper surface is provided with suspension ring.
3. environment-friendly and energy-efficient hydraulic driving pile driver as claimed in claim 1, it is characterized in that: the side of described cylinder body is provided with handrail.
4. environment-friendly and energy-efficient hydraulic driving pile driver as claimed in claim 1 is characterized in that: be provided with cushion pad between described fairlead and the positioning sleeve.
5. environment-friendly and energy-efficient hydraulic driving pile driver as claimed in claim 1, it is characterized in that: the face relative with impact piston is provided with pallet on the described anvil iron, is provided with the second cushion pad between anvil iron and the dividing plate, and the soffit of anvil iron is provided with dolly.
6. environment-friendly and energy-efficient hydraulic driving pile driver as claimed in claim 1, it is characterized in that: described anvil iron is connected by flat key with positioning sleeve.
7. environment-friendly and energy-efficient hydraulic driving pile driver as claimed in claim 1, it is characterized in that: described water tank is provided with strainer with the pipeline that the import of centrifugal water pump is communicated with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210559356.XA CN102995639B (en) | 2012-12-20 | 2012-12-20 | Environmental friendliness and energy conversation type water pressure driving pile driver |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210559356.XA CN102995639B (en) | 2012-12-20 | 2012-12-20 | Environmental friendliness and energy conversation type water pressure driving pile driver |
Publications (2)
| Publication Number | Publication Date |
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| CN102995639A true CN102995639A (en) | 2013-03-27 |
| CN102995639B CN102995639B (en) | 2014-10-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201210559356.XA Expired - Fee Related CN102995639B (en) | 2012-12-20 | 2012-12-20 | Environmental friendliness and energy conversation type water pressure driving pile driver |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105518219A (en) * | 2013-07-15 | 2016-04-20 | 费斯图卡有限公司 | Pile-driver and method for application thereof |
| CN108772222A (en) * | 2018-06-11 | 2018-11-09 | 重庆大学 | One kind is from pressurized water jet flow generating method and system |
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| US3298447A (en) * | 1964-04-15 | 1967-01-17 | Raymond Int Inc | Control of variable-stroke power hammers |
| JPH0586620A (en) * | 1991-09-30 | 1993-04-06 | Kawatetsu Techno Constr Kk | Hydraulic hammer device |
| CN1087396A (en) * | 1992-11-27 | 1994-06-01 | 俄罗斯专利技术股份有限公司 | Hydrolic driver |
| CN101347814A (en) * | 2008-09-02 | 2009-01-21 | 夏德仕 | Convenient hydraulic electrohydraulic hammer |
| CN202108050U (en) * | 2011-06-15 | 2012-01-11 | 上海金泰工程机械有限公司 | Crawler-type hydraulic pile driver |
-
2012
- 2012-12-20 CN CN201210559356.XA patent/CN102995639B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3298447A (en) * | 1964-04-15 | 1967-01-17 | Raymond Int Inc | Control of variable-stroke power hammers |
| JPH0586620A (en) * | 1991-09-30 | 1993-04-06 | Kawatetsu Techno Constr Kk | Hydraulic hammer device |
| CN1087396A (en) * | 1992-11-27 | 1994-06-01 | 俄罗斯专利技术股份有限公司 | Hydrolic driver |
| CN101347814A (en) * | 2008-09-02 | 2009-01-21 | 夏德仕 | Convenient hydraulic electrohydraulic hammer |
| CN202108050U (en) * | 2011-06-15 | 2012-01-11 | 上海金泰工程机械有限公司 | Crawler-type hydraulic pile driver |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105518219A (en) * | 2013-07-15 | 2016-04-20 | 费斯图卡有限公司 | Pile-driver and method for application thereof |
| CN105518219B (en) * | 2013-07-15 | 2017-08-29 | 费斯图卡有限公司 | Piling machine and its application process |
| US10106944B2 (en) | 2013-07-15 | 2018-10-23 | Fistuca B.V. | Pile-driver and method for application thereof |
| CN108772222A (en) * | 2018-06-11 | 2018-11-09 | 重庆大学 | One kind is from pressurized water jet flow generating method and system |
| CN108772222B (en) * | 2018-06-11 | 2020-07-03 | 重庆大学 | Self-pressurization water jet generation method and system |
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| CN102995639B (en) | 2014-10-15 |
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Inventor after: Wen Zejun Inventor after: Wang Jin Inventor after: Yang Shuyi Inventor after: Liu Deshun Inventor after: Yue Wenhui Inventor before: Wen Zejun |
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Effective date of registration: 20200603 Address after: 411100 group 10, Heping Village, Xiacheng Town, Yuetang District, Xiangtan City, Hunan Province Patentee after: Xiangtan Fayu Environmental Protection Technology Co.,Ltd. Address before: 411101 Taoyuan Road, Yuhu District, Hunan, Xiangtan Patentee before: Hunan University of Science and Technology |
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Granted publication date: 20141015 Termination date: 20211220 |