CN102993567B - A kind of Antistatic low haze PP composite material and its production and use - Google Patents
A kind of Antistatic low haze PP composite material and its production and use Download PDFInfo
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- CN102993567B CN102993567B CN201110267141.6A CN201110267141A CN102993567B CN 102993567 B CN102993567 B CN 102993567B CN 201110267141 A CN201110267141 A CN 201110267141A CN 102993567 B CN102993567 B CN 102993567B
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- composite material
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- ethylene
- octadecyl
- extrusion
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/875—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92895—Barrel or housing
Abstract
The invention belongs to technical field of polymer materials, relate to a kind of PP composite material and its production and use.This PP composite material includes following components and mass fraction: acrylic resin 50~80%;Inorganic filler 10~25%;Toughener 8~25%;Antistatic additive 0.5~2%;Antioxidant 0.1~1%;Lubricant 0.1~1%.Compared with prior art, the polypropylene material that the present invention provides can be used as the material of automotive upholstery, can solve automobile main frame maker to interior material antistatic property and the related request of low haze.The sheet resistance of polypropylene material can be controlled 10 by the present invention13Within Ω, and mist degree is less than 3ug.
Description
Technical field
The invention belongs to technical field of polymer materials, relate to a kind of PP composite material and preparation method thereof and use
On the way.
Background technology
Other macromolecular material compared by polypropylene, and its electrical insulating property is good, and (sheet resistance is up to 1017Ω), light weight, resistance to punching
Hitting property is good, abrasion performance, heat conductivity are low, processing cost is low, is widely used in automotive upholstery, and principal item has: instrument board, door interior trim
Plate, central authorities box, steering wheel cover plate etc..But, its high-insulativity of polypropylene material as automotive upholstery is often rubbing
Can produce accumulation of static electricity during wiping, cause dust suction, may result in electric shock, discharge and even burn time serious, this just uses to automobile
Person's daily life brings a lot of trouble and potential hidden danger, and the antistatic of most automobile main frame maker to interior product has pointed out bright
Really requirement, generally individually requires that material surface resistance is less than 1013Ω.Therefore, plastic material and product thereof how are eliminated and reduce
Electrostatic hazard, it has also become current important technology problem.
Having multiple method to be used to reduce the resistance of plastic material at present, conventional is that surface processes and adds electric conductivity thing
Two kinds of methods of matter.The method of the previous interpolation electroconductive stuffing (such as white carbon black etc.) occurred due to exist product appearance and colour difference,
Material property reduces, high in cost of production shortcoming, the most less use.Most currently used method is exactly on internal or surface
Adding antistatic additive, this kind of method can effectively prevent electrostatic savings in the plastic, and can not change the original thing of goods
While property, its sheet resistance is controlled 1013Within Ω, thus give the antistatic property that goods are higher.
Mist degree refers to the organic substance volatilized from automotive interior plastic ornament and the material shape on glass being vaporized with
The condensation become.Particularly relating on weatherstrip window, when illuminating the best, atomization concretion may be to the intervisibility journey of weatherstrip window
Degree impacts.Additionally these harmful substances can also make people be poisoned unawares, is even equivalent to Chronic Suicide, the most more comes
The mist degree of material for car interior trim parts is required more and more stricter by the most automobile main frame maker.
At present automotive upholstery antistatic additive majority is little molecule or the little compound of molecular weight, its utilize this in
Animal migration in material matrix gradually moves to material surface to obtain stable antistatic property.If molecular weight is too big, then
Being difficult to move to material surface, antistatic effect is the best;If but molecular weight is the least, the most easily separated out, cause material mist degree
Bigger than normal.
Summary of the invention
Present invention aims to the defect of prior art and provide a kind of Antistatic low haze polypropylene material and
Preparation Method And The Use.The sheet resistance of polypropylene material can be controlled 10 by the present invention13Within Ω, and mist degree
Less than 3ug.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of PP composite material, this material is made up of the component including following mass fraction:
Acrylic resin 50~80%
Inorganic filler 10~25%,
Toughener 8~25%,
Antistatic additive 0.5~2%,
Antioxidant 0.1~1%,
Lubricant 0.1~1%.
Described acrylic resin is one or both in COPP or HOPP.
Described inorganic filler be wollastonite, Pulvis Talci, calcium carbonate, calcium carbonate crystal whisker, Kaolin, montmorillonite, barite,
One or more in Muscovitum, titanium dioxide or flyash.
Described toughener is ethylene-octene copolymer (POE), ethylene-alpha-olefin polymers or Ethylene-Propylene-Diene
One or more in copolymer.
Described antistatic additive is ethoxy alkylamine, alkyl carboxylic acid calcium, glyceryl monostearate or triethanolamine glyceride
In one or more.
Described antioxidant is four [β-(3,5-di-tert-butyl-hydroxy phenyl) propanoic acid] pentaerythritol ester (antioxidant
1010), in the double octadecyl (DSTDP) of tricresyl phosphite (2 4-di-tert-butyl-phenyl) ester (irgasfos 168) or thio-2 acid
One or more.
Described lubricant is one or both in calcium stearate or ethylene Stearyl Amine (EBS).
The preparation method of a kind of above-mentioned PP composite material, comprises the steps of
(1) each component raw material is weighed according to the above ratio;
(2) by above-mentioned raw materials mix homogeneously in high mixer;
(3) mixture obtained is extruded at double screw extruder.
Mixing temperature in described step (2) is 60~70 DEG C, and incorporation time is 5~15min.
The extrusion temperature that in described step (3), each extrusion is interval is 180~195 DEG C respectively, 190~205 DEG C, 200~
215 DEG C, 200~215 DEG C, 200~215 DEG C, 210~225 DEG C.
A kind of above-mentioned PP composite material is used as the purposes of material for car interior trim parts.
It is an advantage of the current invention that:
The polypropylene material that the present invention provides can be used as the material of automotive upholstery, can solve automobile main frame maker pair
Interior material antistatic property and the related request of low haze.The sheet resistance of polypropylene material can be controlled by the present invention
1013Within Ω, and mist degree is less than 3ug.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated.
Embodiment 1
(1) each component raw material is weighed in the ratio provided in table 1;
(2) at 60 DEG C, in high-speed mixer and mixing 15min, by above-mentioned raw materials mix homogeneously;
(3) mixture obtained is extruded at double screw extruder.Wherein each section of extrusion temperature of extruder is respectively set as 195
℃、205℃、215℃、215℃、215℃、225℃.Test result is shown in Table 2.
Embodiment 2
(1) each component raw material is weighed in the ratio provided in table 1;
(2) at 70 DEG C, in high-speed mixer and mixing 5min, by above-mentioned raw materials mix homogeneously;
(3) mixture obtained is extruded at double screw extruder.Wherein each section of extrusion temperature of extruder is respectively set as 180
℃、190℃、200℃、200℃、200℃、210℃.Test result is shown in Table 2.
Embodiment 3
(1) each component raw material is weighed in the ratio provided in table 1;
(2) at 60 DEG C, high-speed mixer and mixing 10 minutes, by above-mentioned raw materials mix homogeneously;
(3) mixture obtained is extruded at double screw extruder.Wherein each section of extrusion temperature of extruder is respectively set as 190
℃、200℃、205℃、205℃、210℃、220℃.Test result is shown in Table 2.
Table 1
Table 2
Test event/unit | Testing standard | Embodiment 1 | Embodiment 2 | Embodiment 3 |
Melt finger/g/10min | ISO 1133 | 11 | 17 | 16 |
Hot strength/MPa | ISO 527 | 22.1 | 21.2 | 24 |
Bending strength/MPa | ISO 178 | 38.6 | 36.1 | 40.3 |
Bending modulus/MPa | ISO 178 | 1650 | 1950 | 2100 |
Izod notch impact strength/J/M | ISO 180 | 140 | 300 | 200 |
Surface resistivity/Ω | GB/T 1410 | 1012 | 1010 | 109 |
Mist degree/ug | ISO 6452 | 1.3 | 2.4 | 2.5 |
From Table 2, it can be seen that according to suitable component proportion and suitable processing technique, it is possible to prepare and meet respectively
The Antistatic low haze material for car interior trim parts that automobile main frame maker needs.
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and apply this
Bright.These embodiments obviously easily can be made various amendment by person skilled in the art, and described herein
General Principle is applied in other embodiments without through performing creative labour.Therefore, the invention is not restricted to enforcement here
Example, those skilled in the art are according to the announcement of the present invention, and the improvement made without departing from scope and amendment all should be
Within protection scope of the present invention.
Claims (8)
1. a PP composite material, it is characterised in that: this material is made up of the component of following mass fraction:
Described antistatic additive is octadecyl calcium carboxylates or the mixing for octadecyl calcium carboxylates with ethoxy tetradecylamine
Thing;
Described inorganic filler be one in wollastonite, Kaolin, montmorillonite, barite, Muscovitum, titanium dioxide or flyash with
On;
Described lubricant is one or both in calcium stearate or ethylene Stearyl Amine;
The preparation method of described PP composite material comprises the steps of
(1) each component raw material is weighed in proportion;
(2) by above-mentioned raw materials mix homogeneously in high mixer;
(3) mixture is obtained in double screw extruder extrusion.
PP composite material the most according to claim 1, it is characterised in that: described acrylic resin is copolymerization poly-third
One or both in alkene or HOPP.
PP composite material the most according to claim 1, it is characterised in that: described toughener is that ethylene-octene is total to
More than one in polymers or ethylene-propylene-diene copolymer.
PP composite material the most according to claim 1, it is characterised in that: described antioxidant is four [β-(3,5-bis-
Tert-butyl-hydroxy phenyl) propanoic acid] pentaerythritol ester, tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester or thio-2 acid be double
More than one in octadecyl.
5. the preparation method of the arbitrary described PP composite material of claim 1-4, it is characterised in that: comprise following step
Rapid:
(1) each component raw material is weighed in proportion;
(2) by above-mentioned raw materials mix homogeneously in high mixer;
(3) mixture obtained is extruded at double screw extruder.
Preparation method the most according to claim 5, it is characterised in that: the mixing temperature in described step (2) is 60-70
DEG C, incorporation time is 5-15min.
Preparation method the most according to claim 5, it is characterised in that: the extrusion that in described step (3), each extrusion is interval
Temperature is 180-195 DEG C, 190-205 DEG C, 200-215 DEG C, 200-215 DEG C, 200-215 DEG C and 210-225 DEG C respectively.
8. the arbitrary described PP composite material of claim 1-4 is used as the purposes of material for car interior trim parts.
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CN103214740B (en) * | 2013-04-28 | 2015-06-03 | 长城汽车股份有限公司 | Polypropylene composite material for automobile internal ornament, preparation method thereof and internal ornament |
CN103408834B (en) * | 2013-07-15 | 2015-05-20 | 惠州市昌亿科技股份有限公司 | High-impact anti-aging antistatic PP (Polypropylene) polymer as well as preparation method and application thereof |
CN103524879B (en) * | 2013-10-25 | 2016-01-20 | 惠州市集和光电科技有限公司 | A kind of high-performance static conductive PP polymkeric substance and its preparation method and application |
CN103937111B (en) * | 2014-04-30 | 2016-03-23 | 山东瀚氏汽车零部件有限公司 | Automotive upholstery antistatic anti-yellowing change PP/POE plastics and preparation method |
CN105885206A (en) * | 2014-11-05 | 2016-08-24 | 安徽邦尼新材料有限公司 | Automobile interior trim part material and preparation method thereof |
CN105820494A (en) * | 2016-04-27 | 2016-08-03 | 上海普利特复合材料股份有限公司 | Antistatic spraying-free polypropylene composite material and preparation method thereof |
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CN106317757B (en) * | 2016-09-30 | 2018-11-13 | 美的集团股份有限公司 | Antistatic material easy to clean of one kind and preparation method thereof |
CN110408120B (en) * | 2018-04-27 | 2022-05-10 | 合肥杰事杰新材料股份有限公司 | Antistatic spraying-free polypropylene composite material with low linear thermal expansion coefficient and preparation method thereof |
CN109438835A (en) * | 2018-10-12 | 2019-03-08 | 苏州润佳工程塑料股份有限公司 | A kind of polypropylene resin composite and preparation method thereof of imitative fabric touch |
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