CN102993567B - A kind of Antistatic low haze PP composite material and its production and use - Google Patents

A kind of Antistatic low haze PP composite material and its production and use Download PDF

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Publication number
CN102993567B
CN102993567B CN201110267141.6A CN201110267141A CN102993567B CN 102993567 B CN102993567 B CN 102993567B CN 201110267141 A CN201110267141 A CN 201110267141A CN 102993567 B CN102993567 B CN 102993567B
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Prior art keywords
composite material
preparation
ethylene
octadecyl
extrusion
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CN102993567A (en
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李庚�
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Hefei Genius New Materials Co Ltd
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Hefei Genius New Materials Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • B29C48/875Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing

Abstract

The invention belongs to technical field of polymer materials, relate to a kind of PP composite material and its production and use.This PP composite material includes following components and mass fraction: acrylic resin 50~80%;Inorganic filler 10~25%;Toughener 8~25%;Antistatic additive 0.5~2%;Antioxidant 0.1~1%;Lubricant 0.1~1%.Compared with prior art, the polypropylene material that the present invention provides can be used as the material of automotive upholstery, can solve automobile main frame maker to interior material antistatic property and the related request of low haze.The sheet resistance of polypropylene material can be controlled 10 by the present invention13Within Ω, and mist degree is less than 3ug.

Description

A kind of Antistatic low haze PP composite material and its production and use
Technical field
The invention belongs to technical field of polymer materials, relate to a kind of PP composite material and preparation method thereof and use On the way.
Background technology
Other macromolecular material compared by polypropylene, and its electrical insulating property is good, and (sheet resistance is up to 1017Ω), light weight, resistance to punching Hitting property is good, abrasion performance, heat conductivity are low, processing cost is low, is widely used in automotive upholstery, and principal item has: instrument board, door interior trim Plate, central authorities box, steering wheel cover plate etc..But, its high-insulativity of polypropylene material as automotive upholstery is often rubbing Can produce accumulation of static electricity during wiping, cause dust suction, may result in electric shock, discharge and even burn time serious, this just uses to automobile Person's daily life brings a lot of trouble and potential hidden danger, and the antistatic of most automobile main frame maker to interior product has pointed out bright Really requirement, generally individually requires that material surface resistance is less than 1013Ω.Therefore, plastic material and product thereof how are eliminated and reduce Electrostatic hazard, it has also become current important technology problem.
Having multiple method to be used to reduce the resistance of plastic material at present, conventional is that surface processes and adds electric conductivity thing Two kinds of methods of matter.The method of the previous interpolation electroconductive stuffing (such as white carbon black etc.) occurred due to exist product appearance and colour difference, Material property reduces, high in cost of production shortcoming, the most less use.Most currently used method is exactly on internal or surface Adding antistatic additive, this kind of method can effectively prevent electrostatic savings in the plastic, and can not change the original thing of goods While property, its sheet resistance is controlled 1013Within Ω, thus give the antistatic property that goods are higher.
Mist degree refers to the organic substance volatilized from automotive interior plastic ornament and the material shape on glass being vaporized with The condensation become.Particularly relating on weatherstrip window, when illuminating the best, atomization concretion may be to the intervisibility journey of weatherstrip window Degree impacts.Additionally these harmful substances can also make people be poisoned unawares, is even equivalent to Chronic Suicide, the most more comes The mist degree of material for car interior trim parts is required more and more stricter by the most automobile main frame maker.
At present automotive upholstery antistatic additive majority is little molecule or the little compound of molecular weight, its utilize this in Animal migration in material matrix gradually moves to material surface to obtain stable antistatic property.If molecular weight is too big, then Being difficult to move to material surface, antistatic effect is the best;If but molecular weight is the least, the most easily separated out, cause material mist degree Bigger than normal.
Summary of the invention
Present invention aims to the defect of prior art and provide a kind of Antistatic low haze polypropylene material and Preparation Method And The Use.The sheet resistance of polypropylene material can be controlled 10 by the present invention13Within Ω, and mist degree Less than 3ug.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of PP composite material, this material is made up of the component including following mass fraction:
Acrylic resin 50~80%
Inorganic filler 10~25%,
Toughener 8~25%,
Antistatic additive 0.5~2%,
Antioxidant 0.1~1%,
Lubricant 0.1~1%.
Described acrylic resin is one or both in COPP or HOPP.
Described inorganic filler be wollastonite, Pulvis Talci, calcium carbonate, calcium carbonate crystal whisker, Kaolin, montmorillonite, barite, One or more in Muscovitum, titanium dioxide or flyash.
Described toughener is ethylene-octene copolymer (POE), ethylene-alpha-olefin polymers or Ethylene-Propylene-Diene One or more in copolymer.
Described antistatic additive is ethoxy alkylamine, alkyl carboxylic acid calcium, glyceryl monostearate or triethanolamine glyceride In one or more.
Described antioxidant is four [β-(3,5-di-tert-butyl-hydroxy phenyl) propanoic acid] pentaerythritol ester (antioxidant 1010), in the double octadecyl (DSTDP) of tricresyl phosphite (2 4-di-tert-butyl-phenyl) ester (irgasfos 168) or thio-2 acid One or more.
Described lubricant is one or both in calcium stearate or ethylene Stearyl Amine (EBS).
The preparation method of a kind of above-mentioned PP composite material, comprises the steps of
(1) each component raw material is weighed according to the above ratio;
(2) by above-mentioned raw materials mix homogeneously in high mixer;
(3) mixture obtained is extruded at double screw extruder.
Mixing temperature in described step (2) is 60~70 DEG C, and incorporation time is 5~15min.
The extrusion temperature that in described step (3), each extrusion is interval is 180~195 DEG C respectively, 190~205 DEG C, 200~ 215 DEG C, 200~215 DEG C, 200~215 DEG C, 210~225 DEG C.
A kind of above-mentioned PP composite material is used as the purposes of material for car interior trim parts.
It is an advantage of the current invention that:
The polypropylene material that the present invention provides can be used as the material of automotive upholstery, can solve automobile main frame maker pair Interior material antistatic property and the related request of low haze.The sheet resistance of polypropylene material can be controlled by the present invention 1013Within Ω, and mist degree is less than 3ug.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated.
Embodiment 1
(1) each component raw material is weighed in the ratio provided in table 1;
(2) at 60 DEG C, in high-speed mixer and mixing 15min, by above-mentioned raw materials mix homogeneously;
(3) mixture obtained is extruded at double screw extruder.Wherein each section of extrusion temperature of extruder is respectively set as 195 ℃、205℃、215℃、215℃、215℃、225℃.Test result is shown in Table 2.
Embodiment 2
(1) each component raw material is weighed in the ratio provided in table 1;
(2) at 70 DEG C, in high-speed mixer and mixing 5min, by above-mentioned raw materials mix homogeneously;
(3) mixture obtained is extruded at double screw extruder.Wherein each section of extrusion temperature of extruder is respectively set as 180 ℃、190℃、200℃、200℃、200℃、210℃.Test result is shown in Table 2.
Embodiment 3
(1) each component raw material is weighed in the ratio provided in table 1;
(2) at 60 DEG C, high-speed mixer and mixing 10 minutes, by above-mentioned raw materials mix homogeneously;
(3) mixture obtained is extruded at double screw extruder.Wherein each section of extrusion temperature of extruder is respectively set as 190 ℃、200℃、205℃、205℃、210℃、220℃.Test result is shown in Table 2.
Table 1
Table 2
Test event/unit Testing standard Embodiment 1 Embodiment 2 Embodiment 3
Melt finger/g/10min ISO 1133 11 17 16
Hot strength/MPa ISO 527 22.1 21.2 24
Bending strength/MPa ISO 178 38.6 36.1 40.3
Bending modulus/MPa ISO 178 1650 1950 2100
Izod notch impact strength/J/M ISO 180 140 300 200
Surface resistivity/Ω GB/T 1410 1012 1010 109
Mist degree/ug ISO 6452 1.3 2.4 2.5
From Table 2, it can be seen that according to suitable component proportion and suitable processing technique, it is possible to prepare and meet respectively The Antistatic low haze material for car interior trim parts that automobile main frame maker needs.
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and apply this Bright.These embodiments obviously easily can be made various amendment by person skilled in the art, and described herein General Principle is applied in other embodiments without through performing creative labour.Therefore, the invention is not restricted to enforcement here Example, those skilled in the art are according to the announcement of the present invention, and the improvement made without departing from scope and amendment all should be Within protection scope of the present invention.

Claims (8)

1. a PP composite material, it is characterised in that: this material is made up of the component of following mass fraction:
Described antistatic additive is octadecyl calcium carboxylates or the mixing for octadecyl calcium carboxylates with ethoxy tetradecylamine Thing;
Described inorganic filler be one in wollastonite, Kaolin, montmorillonite, barite, Muscovitum, titanium dioxide or flyash with On;
Described lubricant is one or both in calcium stearate or ethylene Stearyl Amine;
The preparation method of described PP composite material comprises the steps of
(1) each component raw material is weighed in proportion;
(2) by above-mentioned raw materials mix homogeneously in high mixer;
(3) mixture is obtained in double screw extruder extrusion.
PP composite material the most according to claim 1, it is characterised in that: described acrylic resin is copolymerization poly-third One or both in alkene or HOPP.
PP composite material the most according to claim 1, it is characterised in that: described toughener is that ethylene-octene is total to More than one in polymers or ethylene-propylene-diene copolymer.
PP composite material the most according to claim 1, it is characterised in that: described antioxidant is four [β-(3,5-bis- Tert-butyl-hydroxy phenyl) propanoic acid] pentaerythritol ester, tricresyl phosphite (2,4-di-tert-butyl-phenyl) ester or thio-2 acid be double More than one in octadecyl.
5. the preparation method of the arbitrary described PP composite material of claim 1-4, it is characterised in that: comprise following step Rapid:
(1) each component raw material is weighed in proportion;
(2) by above-mentioned raw materials mix homogeneously in high mixer;
(3) mixture obtained is extruded at double screw extruder.
Preparation method the most according to claim 5, it is characterised in that: the mixing temperature in described step (2) is 60-70 DEG C, incorporation time is 5-15min.
Preparation method the most according to claim 5, it is characterised in that: the extrusion that in described step (3), each extrusion is interval Temperature is 180-195 DEG C, 190-205 DEG C, 200-215 DEG C, 200-215 DEG C, 200-215 DEG C and 210-225 DEG C respectively.
8. the arbitrary described PP composite material of claim 1-4 is used as the purposes of material for car interior trim parts.
CN201110267141.6A 2011-09-09 2011-09-09 A kind of Antistatic low haze PP composite material and its production and use Active CN102993567B (en)

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