CN102990366B - A kind of production line spraying color steel - Google Patents
A kind of production line spraying color steel Download PDFInfo
- Publication number
- CN102990366B CN102990366B CN201210481609.6A CN201210481609A CN102990366B CN 102990366 B CN102990366 B CN 102990366B CN 201210481609 A CN201210481609 A CN 201210481609A CN 102990366 B CN102990366 B CN 102990366B
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- Prior art keywords
- steel
- jockey pulley
- steel band
- production line
- spraying
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- Expired - Fee Related
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 148
- 239000010959 steel Substances 0.000 title claims abstract description 148
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000005507 spraying Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 22
- 238000003851 corona treatment Methods 0.000 claims abstract description 19
- 239000003973 paint Substances 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims description 10
- 238000009958 sewing Methods 0.000 claims description 10
- 239000000428 dust Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 244000141353 Prunus domestica Species 0.000 claims description 2
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 230000001680 brushing effect Effects 0.000 abstract description 2
- 230000003746 surface roughness Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 17
- 239000012530 fluid Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 7
- 238000011084 recovery Methods 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000007761 roller coating Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 238000005270 abrasive blasting Methods 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000009500 colour coating Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005367 electrostatic precipitation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The production line of color steel provided by the invention, carries out leveling by several jockey pulleys to the steel band in each process section, especially for air brushing section provides stable identical tension; Simultaneously, the production line of color steel provided by the invention, before spraying section, sided corona treatment is carried out to steel strip surface, several small ruts are formed in steel strip surface, improve the surface roughness of steel strip surface, thus improve the adhesive force of steel strip surface and colored layer, make colored layer be not easy to occur " falling paint " phenomenon, improve the mouldability of steel band.
Description
Technical field
The present invention relates to a kind of production line of color steel, belong to color steel and manufacture field.
Background technology
Existing domestic color steel mainly selects cold-reduced sheet and hot rolled plate as raw material in producing.Traditional color steel is produced and is divided into three production lines to carry out: first with a cut-to-length uncoiling leveling, scale is horizontal cuts, and steel plate is cut into the steel plate of Len req; Then the height required for steel plate piling being become; And then with a spraying coating line (or roller coating line), by conveying, steel plate being delivered to abrasive blasting rust-cleaning machine, carrying out derusting by sandblasting to often opening steel plate, and then deliver to spraying coating line (or roller coating line) and carry out spraying or roller coating; By conveyer belt, dried steel plate being delivered to roller machine after spraying (or roller coating), to carry out roller shaping, and after shaping, scale four sideline judge cuts, piling stacking.Above-mentioned color steel production line Problems existing is: can not work continuously in whole production process, and middle conveying process is complicated, thus causes production efficiency lower.
In order to enhance productivity, Chinese patent literature CN10249606A discloses the method and apparatus that a kind of hot rolled plate colored forming continues production, and equipment as shown in Figure 1 comprises the following steps in actual production process: by hot rolled strip take the lead and tail weld together; Steel band enters descaling bath, and remove the iron scale of steel strip surface, steel band enters hot-air seasoning section, removes the moisture of steel strip surface; Steel band enters coating roller, in steel strip surface japanning, then sends into paint curing oven, is cured oven dry, the steel band with uniform temperature is carried out cold wind purging to the steel band after japanning, reduce the temperature of steel band; Steel band being sent into ROLLERS FORMERS, to carry out roller shaping; Steel band after roller is shaping sends into scale flying arrow, steel band length is as requested cut short; Steel band is sent into two stacking height as requested and carries out stacking, this kind of method and apparatus ensure that the equal on-line continuous of whole color coating line all processes completes, and improves production efficiency.But still there is following defect in production method disclosed in the document and equipment in actual production process:
In this production line, the steel band after japanning is directly cured drying and processing and cooling to process and to be used for carrying out roller shaping, although simple solidification is dried and improve drying rate relative to natural drying, but, after japanning, its paint (or colored layer) of color steel of (especially forming colored layer) is lower with the adhesive force of steel strip surface, the mouldability which results in the later stage of color steel is poor, especially in brake forming process, it is colored that layer is often easy is separated with steel plate, form " falling paint " phenomenon, special in the dapple steel plate of forming device, this kind " falls paint ", and phenomenon can cause the imperfection of decorative pattern.
Summary of the invention
Therefore, the technical problem to be solved in the present invention is to provide a kind of production line that can be improved the color steel of the later stage mouldability of color steel by the adhesive force improving colored layer and steel plate.
For this reason, the invention provides a kind of production line spraying color steel, comprise following equipment: uncoiler,
For by curling steel band uncoiling, and steel band is pruned; Sewing machine, for linking together by the front and back steel band after described uncoiler uncoiling, ensure that the continuity changing technique after coil of strip; First jockey pulley, for making the steel band even running sewed up through described sewing machine; Entry loop, by steel strip winding, process section is not shut down during for ensureing described uncoiler uncoiling and when described sewing machine sews up; Second jockey pulley, for making the steel band even running be wound around out from described entry loop; Corona machine, for carrying out sided corona treatment to steel band; 3rd jockey pulley, for making the steel band even running through sided corona treatment; Flush coater, for spraying the steel band through sided corona treatment; 4th jockey pulley, for making the steel band even running sprayed through described flush coater; Outlet looping, by steel strip winding, for ensureing that process section is not shut down when blanking;
5th jockey pulley, for making the steel band even running be wound around out from described outlet looping; And cutter, form color steel for being sheared according to specific standard by steel band.
Also comprise cleaner, be arranged between corona machine and described 3rd jockey pulley, for the steel strip surface after described corona machine sided corona treatment is carried out dust removal process.
Described cleaner is electrostatic dust collection equipment.
Also comprise coiling machine, before being arranged on cutter, for being batched together by color steel.
Also comprise additional tension roller, be arranged between described 3rd jockey pulley and described flush coater, for the steel band even running of described 3rd jockey pulley common guarantee through sided corona treatment.
Also comprising film covering device, being arranged between described 5th jockey pulley and described cutter, for carrying out aluminum coated steel to steel strip surface.
Described cutter is hydraulic shear.
Also comprise dryer, be arranged between described flush coater and described 4th jockey pulley, for carrying out drying and processing to the steel band after described flush coater spraying.
Also comprise the control system that the paint color of described flush coater is controlled, for carrying out the conversion of paint color as required.
The production line of color steel provided by the invention has the following advantages:
1. the production line of color steel provided by the invention, ensure that the steel band even running in each process section by several jockey pulleys, especially for air brushing section provides stable identical tension; Simultaneously, the production line of color steel provided by the invention, before spraying section, sided corona treatment is carried out to steel strip surface, several small ruts are formed in steel strip surface, improve the surface roughness of steel strip surface, thus improve the adhesive force of steel strip surface and colored layer, make colored layer be not easy to occur " falling paint " phenomenon, improve the mouldability of steel band.
2. the production line of color steel provided by the invention, also comprises electrostatic dust collection equipment, carries out electrostatic precipitation process to the steel band through sided corona treatment, removes " steel cuttings " that steel strip surface produces in sided corona treatment process, improves surface cleanliness.
Accompanying drawing explanation
In order to make content of the present invention be more likely to be clearly understood, below according to a particular embodiment of the invention and by reference to the accompanying drawings, the present invention is further detailed explanation, wherein
Fig. 1 is the flow chart of the spraying color steel production line provided of the present invention;
Fig. 2 is the structural representation of a kind of cleaner that the present invention adopts;
In figure, Reference numeral is expressed as:
1-uncoiler; 2-sewing machine; 3-first jockey pulley; 4-entry loop; 5-second jockey pulley; 6-corona machine; 7-the 3rd jockey pulley; 8-flush coater; 9-the 4th jockey pulley; 10-outlet looping; 11-the 5th jockey pulley; 12-cutter; 13-cleaner; 14-coiling machine; 15-additional tension roller; 16-film covering device; 17-dryer; 131-liquid supply box; 132-transfer pump; 133-transfer canal; 134-shower; 135-spray apertures; 136-accumulator tank; 137-recovery channel; 138-filter;
Detailed description of the invention
embodiment 1
As shown in Figure 1, the present embodiment provides a kind of UV to spray the production line of color steel, comprises following equipment: uncoiler 1, for by curling steel band uncoiling, and prunes steel band; Sewing machine 2, for linking together by the front and back steel band after the uncoiling of described uncoiler 1, ensure that the continuity changing technique after coil of strip; First jockey pulley 3, for making the steel band even running sewed up through described sewing machine 2; Entry loop 4, by steel strip winding, process section is not shut down during for ensureing described uncoiler 1 uncoiling and when described sewing machine 2 sews up; Second jockey pulley 5, for making the steel band even running be wound around out from described entry loop 4; Corona machine 6, for carrying out sided corona treatment to steel band; 3rd jockey pulley 7, for ensureing the steel band even running through sided corona treatment; Flush coater 8, for spraying the steel band through sided corona treatment; 4th jockey pulley 9, for making the steel band even running sprayed through described flush coater 8; Outlet looping 10, by steel strip winding, for ensureing that process section is not shut down when blanking; 5th jockey pulley 11, for ensureing the steel band even running be wound around out from described outlet looping 10; And cutter 12, form color steel for being sheared according to specific standard by steel band.
In the present embodiment, in order to improve the fineness of steel strip surface, described production line also comprises cleaner 13, be arranged between corona machine 6 and described 3rd jockey pulley 7, for the steel strip surface after described corona machine 6 sided corona treatment is carried out dust removal process, in the present embodiment, described cleaner is electrostatic dust collection equipment, adopts the benefit of electrostatic dust collection equipment to be: need not carry out drying and processing to steel strip surface before spraying after dedusting.Certainly, described cleaner also can adopt cleaning device, but, it should be noted that, when the cleaner adopted is the device cleaned steel strip surface, need to carry out drying and processing to steel band steel strip surface before spraying after cleaning, in order to avoid affect spraying effect, a kind of cleaning device will be introduced in example 2.
In the present embodiment, in order to the color steel produced is batched rolling, described production line also comprises coiling machine 14, is arranged on the tail end of production line, for being batched together by the color steel formed after described cutter 12 is sheared.
In the present embodiment, provide the ability of identical tension to improve the 3rd jockey pulley 7, additional tension roller 15 be set between described 3rd jockey pulley 7 and described flush coater 8, for the steel band of the common leveling of described 3rd jockey pulley 7 through sided corona treatment.
In the present embodiment, in order to carry out aluminum coated steel to steel strip surface, film covering device 16 is set between described 5th jockey pulley 11 and described cutter 12, for carrying out aluminum coated steel to steel strip surface.
In the present embodiment, described cutter 12 is hydraulic shear.
In the present embodiment, also comprise dryer 17, be arranged between described flush coater 8 and described 4th jockey pulley 9, for carrying out drying and processing to the steel band after described flush coater 8 sprays, at this, described dryer is UV lamp, certainly, suitable dryer can be selected according to the difference of coating.
In the present embodiment, in order to the color sprayed described flush coater 8 controls, described production line also comprises the control system controlled the paint color of described flush coater 8, for carrying out the conversion of paint color as required.
In the present embodiment, described flush coater 8 is three, can carry out the spraying of six kinds of colors to steel strip surface.
Embodiment 2
As shown in Figure 2, the present embodiment provides a kind of cleaner adopting cleaning way to carry out dedusting.Described cleaner 13 comprises liquid supply box 131, for the cleaning fluid transfer pump 132 in liquid supply box described in pumping 131, the cleaning fluid transfer canal 133 be communicated with described cleaning fluid transfer pump 132 and the shower 134 that is communicated with described cleaning fluid transfer canal, described shower 134 is arranged on above steel band, described shower 134 has several spray apertures 135; Described cleaning cleaner 13 also comprises the cleaning fluid accumulator tank 136 be arranged on below described steel band; Described cleaning fluid accumulator tank 136 connects a recovery channel 137, and described recovery channel 137 leads to described liquid supply box 131; A filter 138 is set between described recovery channel 137 and described liquid supply box 131.
The course of work of the cleaning device 6 of the intaglio press that the present embodiment provides is: operationally, cleaning fluid in liquid supply box 131 is pumped in shower 134 by transfer pump 132 and sprayed by spray apertures 135, cleaning fluid is back in cleaning fluid accumulator tank 136 from described steel band 3 afterwards, and finally get back in liquid supply box 131 after being filtered by recovery channel 137 and filter 138, for recycling.
It should be noted that, when the cleaner of production line confession adopts cleaner disclosed in the present embodiment, after steel strip surface is cleaned, needed to carry out drying and processing before spraying, also namely install a drying plant between cleaner 13 and flush coater 8 additional on a production line; In addition, in order to the cleaning fluid after making to clean steel strip surface flows to accumulator tank 136 from steel strip surface, can equipment be downward-sloping at steel band near the side of flush coater, then after the steel band tilted, install two jockey pulleys additional by steel band leveling, then dry again, and then spray.
Obviously, above-described embodiment is only for clearly example being described, and the restriction not to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And thus the apparent change of extending out or variation be still in protection scope of the present invention.
Claims (8)
1. spray a production line for color steel, it is characterized in that: comprise following equipment:
Uncoiler (1), for by curling steel band uncoiling, and prunes steel band;
Sewing machine (2), for linking together by the front and back steel band after described uncoiler (1) uncoiling,
Ensure that the continuity changing technique after coil of strip;
First jockey pulley (3), for making the steel band even running sewed up through described sewing machine (2);
Entry loop (4), by steel strip winding, process section is not shut down during for ensureing described uncoiler (1) uncoiling and when described sewing machine (2) sews up;
Second jockey pulley (5), for making the steel band even running be wound around out from described entry loop (4);
Corona machine (6), for carrying out sided corona treatment to steel band;
3rd jockey pulley (7), for making the steel band even running through sided corona treatment;
Flush coater (8), for spraying the steel band through sided corona treatment;
4th jockey pulley (9), for making the steel band even running sprayed through described flush coater (8);
Outlet looping (10), by steel strip winding, for ensureing that process section is not shut down when blanking;
5th jockey pulley (11), for making the steel band even running be wound around out from described outlet looping (10); And
Cutter (12), forms color steel for being sheared according to specific standard by steel band; Between described 3rd jockey pulley (7) and described flush coater (8), additional tension roller (15) is set, for the steel band even running of described 3rd jockey pulley (7) common guarantee through sided corona treatment;
Described second jockey pulley (5) is two, and described 3rd jockey pulley (7) is two, and described second jockey pulley (5) and described 3rd jockey pulley (7) are symmetrical arranged, and described additional tension roller (15) is two; Described 4th jockey pulley (9) is two, and described additional tension roller (15) and described 4th jockey pulley (9) are symmetrical arranged; Be positioned at the steel band between the second jockey pulley (5) and the 3rd jockey pulley (7) and the steel band be positioned between the 3rd jockey pulley (7) and additional tension roller (15) be arranged in parallel, and and the steel band be positioned between described additional tension roller (15) and the 4th jockey pulley (9) be arranged in parallel.
2. the production line of spraying color steel according to claim 1, it is characterized in that: also comprise cleaner (13), be arranged between corona machine (6) and described 3rd jockey pulley (7), for the steel strip surface after described corona machine (6) sided corona treatment is carried out dust removal process.
3. the production line of spraying color steel according to claim 2, is characterized in that: described cleaner (13) is electrostatic dust collection equipment.
4. the production line of the spraying color steel according to any one of claim 1-3, is characterized in that: also comprise coiling machine (14), after being arranged on cutter (12), for being batched together by color steel.
5. the production line of the spraying color steel according to any one of claim 1-3, is characterized in that: between described 5th jockey pulley (11) and described cutter (12), arrange film covering device (16), for carrying out aluminum coated steel to steel strip surface.
6. the production line of the spraying color steel according to any one of claim 1-3, is characterized in that: described cutter (12) is hydraulic shear.
7. the production line of the spraying color steel according to any one of claim 1-3, it is characterized in that: also comprise dryer (17), be arranged between described flush coater (8) and described 4th jockey pulley (9), for carrying out drying and processing to the steel band after described flush coater (8) spraying.
8. the production line of the spraying color steel according to any one of claim 1-3, is characterized in that: also comprise the control system controlled the paint color of described flush coater (8), for carrying out the conversion of paint color as required.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210481609.6A CN102990366B (en) | 2012-11-23 | 2012-11-23 | A kind of production line spraying color steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210481609.6A CN102990366B (en) | 2012-11-23 | 2012-11-23 | A kind of production line spraying color steel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102990366A CN102990366A (en) | 2013-03-27 |
| CN102990366B true CN102990366B (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210481609.6A Expired - Fee Related CN102990366B (en) | 2012-11-23 | 2012-11-23 | A kind of production line spraying color steel |
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| Country | Link |
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| CN (1) | CN102990366B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104175687A (en) * | 2014-08-21 | 2014-12-03 | 灵汇技术股份有限公司 | Production line of nano-antibacterial coiled plate |
| CN106042583A (en) * | 2015-08-13 | 2016-10-26 | 徐仕坚 | Composite material production line and process |
| CN106624830B (en) * | 2016-12-08 | 2019-03-08 | 南阳市寅兴实业有限公司 | A kind of composite color steel plate pipelining equipment |
| CN108705788B (en) * | 2018-05-24 | 2020-05-05 | 金凌印刷（苏州）有限公司 | Material surface treatment device |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20010003653A (en) * | 1999-06-24 | 2001-01-15 | 신희순 | Method for intaglioing and painting patterns on stainless steel plates or pipes |
| CN101249606B (en) * | 2008-04-11 | 2010-08-25 | 北京星和众工设备技术股份有限公司 | Method and equipment for hot rolled plate colored forming continuous production |
| CN202412881U (en) * | 2011-12-28 | 2012-09-05 | 多维联合集团有限公司 | Metal plate surface processing device for sandwich plate production line |
| CN202964006U (en) * | 2012-11-23 | 2013-06-05 | 营口超烁图码科技板业有限公司 | Production line of spraying color steel plate |
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| Publication number | Publication date |
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| CN102990366A (en) | 2013-03-27 |
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Denomination of invention: Production line for spraying color steel plate Effective date of registration: 20160126 Granted publication date: 20150916 Pledgee: China Huarong Asset Management Limited by Share Ltd. Jilin branch Pledgor: LIAONING CHAOSHUO TOMA TECHNOLOGY STEEL PLATE PRINTING Co.,Ltd. Registration number: 2016990000083 |
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