The striker processing technology
Technical field
The present invention relates to a kind of railway freight-car field accessory processing technology, especially
OnePlant the striker processing technology.
Background technology
Striker is an important accessory on the railway freight-car central sill, and this product is integral cast steel spare, and is complex-shaped, and production lot is large, for guaranteeing to be applied to central sill under the safe and reliable prerequisite of lorry.Reach when front draft lug is stressed on the central sill, hitch is when buffering, and striker plays the effect of load capacity.According to the part working position, guarantee to make the every technology of each dimensional accuracy, positional precision, surface roughness on the part to reach requirement.Existing processing technology, because lathe is unstable, the Geometrical Tolerance Principle of workpiece is difficult to ensure card often.Therefore crudy and the production efficiency in order to improve part must be formulated rational processing technology.
Summary of the invention
The invention reside in overcome exist in the background technology because the existing processing technology of the unstable utilization of lathe makes the Geometrical Tolerance Principle of workpiece be difficult to guaranteed problem, and provide
OnePlant the striker processing technology, this striker processing technology, processing technology is reasonable, can guarantee to make the every technology of each dimensional accuracy, positional precision, surface roughness on the part to reach requirement.
The present invention solves its problem and can reach by following technical solution: this striker processing technology may further comprise the steps:
1) line;
2) mill end face: striker is contained on the vertical milling jig, and centering clamps; With 90 ° of circular peripheral-mills, mill end face by line, surface roughness is 50 μ m;
3) end face milling: striker is placed on the anchor clamps of sleeping milling workbench, clamps; With φ 150 circular peripheral-mill end face millings, surface roughness is 50 μ m, and flatness is 0.5mm;
4) line;
5) rough mill two sides: striker is placed on the double column milling machine anchor clamps, clamps; Mill plane on the convex tendon with special-purpose milling cutter; Mill concave surface, guarantee that the two sides wall thickness is even; Perpendicularity is 0.5mm;
6) line;
7) finish-milling two sides: striker is placed on the vertical milling anchor clamps, clamps; Mill concave surface and trapezoidal faces with special-purpose milling cutter, guarantee that both sides evenly reach perpendicularity 0.5mm; With striker pine folder, 180 ° of clampings overturn; Mill another concave surface and trapezoidal faces, guarantee that both sides evenly reach perpendicularity 0.5mm;
8) dig circular arc: striker is placed on the planer, clamps; Dig circular arc;
9) mill chamfering A: striker is placed on the vertical milling anchor clamps, clamps; Mill chamfering with circular peripheral-mill; With striker pine folder, the 180 ° of clampings of overturning; Mill the opposite side chamfering;
10) mill chamfering B: striker is placed on the vertical milling anchor clamps, clamps; Mill chamfering with circular peripheral-mill; With striker pine folder, the 180 ° of clampings of overturning; Mill the opposite side chamfering;
11) boring: striker is placed on the radial drilling machine clamps first, die for special purpose is placed on the striker clamps again; With φ 21 bit bores;
12) vapour cuts: cut muscle;
13) deburring;
14) check: check each size of workpiece by product figure, and review outward appearance.
The present invention compares with the above-mentioned background technology can have following beneficial effect: this striker processing technology, the material type that has solved part is inclined to one side, Casting tolerance large, difficult processing, the skimble-scamble problem of positioning datum, technique is reasonable, technological process is smooth and easy, adapt to and produce in enormous quantities, increase economic efficiency, guarantee product quality.
Description of drawings:
Accompanying drawing 1 is the front view of striker of the present invention;
Accompanying drawing 2 is top views of accompanying drawing 1;
Accompanying drawing 3 be among Fig. 2 A-A to revolved view;
Accompanying drawing 4 is C-C revolved views among Fig. 2;
Accompanying drawing 5 is D-D revolved views among Fig. 2.
Among the figure: 1-end face, 2-end face, 3-side, 4-circular arc, 5-chamfering A, 6-convex tendon, 7-hole, 8-concave surface, 9-chamfering B, 10-trapezoidal faces.
The specific embodiment:
The invention will be further described below in conjunction with accompanying drawing:
To shown in Figure 6, this striker processing technology may further comprise the steps by accompanying drawing 1:
1) line: striker is placed on the platform, with the line of square centering; With 90 ° of striker upsets, with the line of square centering;
2) mill end face 1: striker is contained on the vertical milling jig, and centering clamps; With 90 ° of circular peripheral-mills, mill end face 1 by line, surface roughness is 50 μ m, as shown in Figure 1;
3) end face milling 2: striker is placed on the anchor clamps of sleeping milling workbench, clamps; With φ 150 circular peripheral-mill end face millings, surface roughness is 50 μ m, and flatness is 0.5mm, as shown in Figure 1;
4) line: striker is placed on the platform, with the line of square centering;
5) rough mill two sides 3: striker is placed on the double column milling machine anchor clamps, clamps; Mill plane on the convex tendon 6 with special-purpose milling cutter; Mill concave surface 8, guarantee that the two sides wall thickness is even; Surface roughness is for being 50 μ m, and perpendicularity is 0.5mm, as shown in Figures 2 and 3;
6) rule: striker is placed on the platform rules;
7) the finish-milling two sides 3: striker is placed on the vertical milling anchor clamps, clamps; Mill concave surface 8 and trapezoidal faces 10 with special-purpose milling cutter; Guarantee that both sides evenly reach perpendicularity 0.5; With striker pine folder, 180 ° of clampings overturn; Mill another concave surface and trapezoidal faces, guarantee that both sides evenly reach perpendicularity 0.5mm; Surface roughness is 50 μ m, as shown in Figures 2 and 3;
8) dig circular arc 4: striker is placed on the planer, clamps; Dig circular arc; Surface roughness is 50 μ m, as shown in Figure 1;
9) mill chamfering A5: striker is placed on the vertical milling anchor clamps, clamps; Mill chamfering with circular peripheral-mill; With striker pine folder, the 180 ° of clampings of overturning; Mill the opposite side chamfering; Surface roughness is 50 μ m, as shown in Figure 4;
10) mill chamfering B9: striker is placed on the vertical milling anchor clamps, clamps; Mill chamfering with circular peripheral-mill; With striker pine folder, the opposite side chamfering is milled in the 180 ° of clampings of overturning, and surface roughness is 50 μ m, as shown in Figure 5;
11) boring 7: striker is placed on the radial drilling machine clamps first, die for special purpose is placed on the striker clamps again; With φ 21 bit bores, surface roughness is 50 μ m, as shown in Figure 2;
12) vapour cuts: cut muscle, surface roughness is 50 μ m;
13) deburring: remove all burrs that processing causes with pneumatic grinder;
14) check: check each size of workpiece by product figure, and review outward appearance.