A kind of injection molding pole manufacturing technology that lining is arranged
Technical field
The present invention relates to a kind of manufacturing technology of high-voltage vacuum circuit breaker polar post, especially relate to a kind of injection molding pole manufacturing technology.
Background technology
Pole is vacuum circuit-breaker and the outside vitals that is connected, it is the core component in the power switch cabinet, existing manufacturing technology begins to adopt the injection moulding mode to make pole, because the first half in the pole is embedded with vacuum interrupter, Lower Half is in order to want the separating/closing mechanism of mounting spring actuating, can leave the space less than vacuum interrupter, so the first half Thickness Ratio of pole shell is thinner, Lower Half thickness can be thicker, the Lower Half case surface of pole will produce serious contraction distortion like this, cause the surface to be uneven.
Summary of the invention
The objective of the invention is in order to solve the deficiency of above-mentioned technology, propose a kind of injection molding pole manufacturing technology that lining is arranged, when solving the manufacturing of injection molding pole, the surface at the inconsistent position of pole outer casing thickness will produce the technical barrier of serious contraction distortion.
The present invention is achieved by the following technical solutions: a kind of injection molding pole manufacturing technology that lining is arranged, the sleeve and the upper electric-conductor that comprise as lining are arranged in the shell of injection moulding, the fixed end cover plate, vacuum interrupter, the moved end cover plate, the accessories such as lower electric-conductor, it is characterized in that: described sleeve is to be made into prefabricated component with exotic material, as the lining in the shell Lower Half, the thickness of sleeve wall is decided by the needed space of spring actuating separating/closing mechanism that inside will be installed, the overall diameter of sleeve is to be determined by assurance shell wall thickness prerequisite unanimous between the higher and lower levels, the outer round surface of sleeve is provided with rugged groove, in order to increase the fastness of being combined with shell, in pole middle part and other positions, all have an inconsistent position of outer casing thickness, can solve contraction distortion as lining with sleeve.
Described sleeve selects resistant to elevated temperatures material to comprise the polytetrafluoroethylene of DMC material, SMC material, bakelite, plastics and PTFE alloy etc., adopts various conventional methods to make sleeves according to the material of selecting is different.
The material of described shell is selected high voltage withstanding engineering plastics, comprises PA66, or the PVDF Kynoar, or other can satisfy the engineering plastics of high voltage withstanding any trade mark.
Described shell injection molding technology, at first there are the vacuum interrupter of fixed end cover plate, moved end cover plate, lower electric-conductor and sleeve to put into respectively the correspondence position of polar pole die as inserts in upper electric-conductor, cover, carry out 110 ℃ of preheatings, plastic pellet with preheating is transported in the material storage jar subsequently, by a plunger.Plastic pellet in the material storage jar is injected in the mould, after injection moulding is complete, want pressurize, dwell time is finished to flow by plastic pellet and decides with the melting required time, being cooled under pressurize below 90 ℃ can the demoulding, to avoid in pole, producing bubbles of vacuum, pole after the demoulding is placed in 110 ℃ the baking oven again and anneals, the internal stress of freezing to discharge pole inside.
The invention has the beneficial effects as follows: utilize the prefabricated component sleeve as the lining in the pole, can solve the contraction distortion that pole produces because shell wall thickness is inconsistent when injection moulding, make case surface level and smooth, increase simultaneously the mechanical strength of shell.
Description of drawings
Fig. 1 is the cross-sectional schematic of product of the present invention.
Embodiment
Come below in conjunction with Fig. 1 and embodiment that the present invention is described in further detail:
A kind of injection molding pole manufacturing technology that lining is arranged, the sleeve 7 and the upper electric-conductor 3 that comprise as lining are arranged in the shell 1 of injection moulding, fixed end cover plate 2, vacuum interrupter 4, moved end cover plate 5, lower electric-conductor 6 accessories such as grade, it is characterized in that: described sleeve 7 is prefabricated components of making of exotic material, as the lining in shell 1 Lower Half, the thickness of sleeve 7 walls is decided by the needed space of spring actuating separating/closing mechanism that inside will be installed, the overall diameter of sleeve 7 is to be determined by assurance shell 1 wall thickness prerequisite unanimous between the higher and lower levels, the outer round surface of cover letter 7 is provided with rugged groove, in order to the fastness of increase with shell 1 combination, in pole middle part and other positions, contraction distortion can be solved as lining with similar sleeve 7 in all positions that has shell 1 variable thickness to cause.
Described sleeve 7 selects resistant to elevated temperatures material to comprise the polytetrafluoroethylene of DMC material, SMC material, bakelite, plastics and PTFE alloy etc., adopts various conventional methods to make according to the material of selecting is different.
The material of described shell 1 is selected high voltage withstanding engineering plastics, comprises PA66, or the PVDF Kynoar, or other can satisfy the engineering plastics of high voltage withstanding any trade mark.
Described shell 1 injection molding technology, at first with upper electric-conductor 3, cover has fixed end cover plate 2, the vacuum interrupter 4 of moved end cover plate 5, lower electric-conductor 6 and sleeve 7 are put into respectively the correspondence position of polar pole die as inserts, carry out 110 ℃ of preheatings, plastic pellet with preheating is transported in the material storage jar subsequently, by a plunger. the plastic pellet in the material storage jar is injected in the mould, after injection moulding is complete, want pressurize, dwell time is finished to flow by plastic pellet and decides with the melting required time, under pressurize, be cooled to 90 following can the demoulding, to avoid in pole, producing bubbles of vacuum, pole after the demoulding is placed in 110 ℃ the baking oven again and anneals, the internal stress of freezing to discharge pole inside.