CN102982897B - The semi-harden device of rectangle enamelled wire - Google Patents

The semi-harden device of rectangle enamelled wire Download PDF

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Publication number
CN102982897B
CN102982897B CN201210471459.0A CN201210471459A CN102982897B CN 102982897 B CN102982897 B CN 102982897B CN 201210471459 A CN201210471459 A CN 201210471459A CN 102982897 B CN102982897 B CN 102982897B
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panel
roller bearing
pressure roller
bottom plate
base plate
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CN102982897A (en
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万全红
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WUXI SIMA MEIDA ELECTRO-TECHNICAL Co Ltd
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WUXI SIMA MEIDA ELECTRO-TECHNICAL Co Ltd
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Abstract

本发明涉及一种矩形漆包线的半硬化装置,包括支撑底座,所述支撑底座上通过调节螺钉安装有底板,所述底板安装在矩形漆包线的工作平台上,所述底板的前端通过支撑架安装有面板,所述支撑架穿过底板至面板上,并通过固定螺丝紧固;所述面板中部安装螺杆,并通过螺钉紧固,所述面板顶部还安装调节螺栓;所述面板下部形成有多个圆弧结构,所述圆弧结构内间隔安装有多个上压辊轴承,所述底板下部通过调节螺丝安装有多个下压辊轴承,各个上压辊轴承与各个下压辊轴承间隔安装,且上压辊轴承与下压辊轴承之间留有矩形漆包线经过的间隙。提高硬度,应用广泛。

The invention relates to a semi-hardening device for rectangular enameled wires, comprising a support base, on which a bottom plate is installed through adjusting screws, the bottom plate is installed on a working platform for rectangular enameled wires, and the front end of the bottom plate is installed with a support frame The panel, the support frame passes through the bottom plate to the panel, and is fastened by fixing screws; the middle part of the panel is installed with a screw rod, and is fastened by screws, and the top of the panel is also equipped with adjusting bolts; the lower part of the panel is formed with a plurality of Arc structure, multiple upper pressure roller bearings are installed at intervals in the circular arc structure, multiple lower pressure roller bearings are installed on the lower part of the bottom plate through adjusting screws, each upper pressure roller bearing and each lower pressure roller bearing are installed at intervals, And there is a gap through which the rectangular enameled wire passes between the bearing of the upper pressing roller and the bearing of the lower pressing roller. Improve hardness, widely used.

Description

矩形漆包线半硬化装置Rectangular enameled wire semi-hardening device

技术领域 technical field

本发明涉及漆包生产设备,尤其是一种矩形漆包线的半硬化装置。 The invention relates to enameled production equipment, in particular to a semi-hardening device for rectangular enameled wires.

背景技术 Background technique

随着漆包线产品技术越来越成熟,对漆包线在线生产设备要求越来越高。矩形漆包线(即扁线漆包线)的广泛应用,对其使用要求也在提高。 As the technology of enameled wire products becomes more and more mature, the requirements for enameled wire online production equipment are getting higher and higher. The wide application of rectangular enameled wire (that is, flat wire enameled wire) is also increasing the requirements for its use.

实际使用过程中,半硬化矩形漆包线绕制成的线圈,在线圈机械强度和抗突发短路方面较普通线材绕制的线圈有很大的提高,但现有技术中,其生产工艺复杂,成本高。 In the actual use process, the coil made of semi-hardened rectangular enameled wire has greatly improved the mechanical strength of the coil and the resistance to sudden short circuit compared with the coil wound by ordinary wire, but in the prior art, its production process is complicated and the cost is high. high.

发明内容 Contents of the invention

本申请人针对上述现有生产技术中生产工艺复杂的缺点,提供一种矩形漆包线的半硬化装置,从而简化制造工艺,提高漆包线硬度。 Aiming at the shortcomings of complex production process in the above-mentioned existing production technology, the applicant provides a semi-hardening device for rectangular enameled wire, thereby simplifying the manufacturing process and improving the hardness of the enameled wire.

本发明所采用的技术方案如下: The technical scheme adopted in the present invention is as follows:

一种矩形漆包线的半硬化装置,包括支撑底座,所述支撑底座上通过调节螺钉安装有底板,所述底板安装在矩形漆包线的工作平台上,所述底板的前端通过支撑架安装有面板,所述支撑架穿过底板至面板上,并通过固定螺丝紧固;所述面板中部安装螺杆,并通过螺钉紧固,所述面板顶部还安装调节螺栓;所述面板下部形成有多个圆弧结构,所述圆弧结构内间隔安装有多个上压辊轴承,所述底板下部通过调节螺丝安装有多个下压辊轴承,各个上压辊轴承与各个下压辊轴承间隔安装,且上压辊轴承与下压辊轴承之间留有矩形漆包线经过的间隙。 A semi-hardening device for rectangular enameled wires, including a support base, on which a bottom plate is installed through adjustment screws, the bottom plate is installed on a working platform for rectangular enameled wires, and a panel is installed on the front end of the bottom plate through a support frame. The support frame passes through the bottom plate to the panel, and is fastened by fixing screws; the middle part of the panel is equipped with a screw rod, and is fastened by screws, and the top of the panel is also equipped with adjusting bolts; the lower part of the panel is formed with multiple arc structures , a plurality of upper pressure roller bearings are installed at intervals in the arc structure, and a plurality of lower pressure roller bearings are installed on the lower part of the bottom plate through adjusting screws, each upper pressure roller bearing and each lower pressure roller bearing are installed at intervals, and the upper pressure There is a gap through which the rectangular enameled wire passes between the roller bearing and the lower pressure roller bearing.

作为上述技术方案的进一步改进: As a further improvement of the above technical solution:

所述底板的两侧还安装有调节装置,所述调节装置的结构为:包括固定板,所述固定板通过紧固件与底板连接,所述固定板上安装支架,所述支架内安装轴套,所述支架的顶部设置有调节旋钮。 Adjusting devices are also installed on both sides of the bottom plate, the structure of the adjusting device is: comprising a fixed plate, the fixed plate is connected with the bottom plate through fasteners, a bracket is installed on the fixed plate, and a shaft is installed in the bracket The top of the bracket is provided with an adjustment knob.

本发明的有益效果如下: The beneficial effects of the present invention are as follows:

本发明所述的矩形漆包线半硬化装置改变了以往矩形漆包线半硬化技术的空白,通过矩形漆包线半硬化装置对矩形漆包线的在线半硬化技术的处理,获得了矩形漆包线可靠的屈服极限值,提高了矩形漆包线的抗拉强度,优化了矩形漆包线的各项性能指标,从而被国内外变压器行业所广泛使用。 The rectangular enameled wire semi-hardening device of the present invention has changed the blank of the rectangular enameled wire semi-hardening technology in the past, and obtained the reliable yield limit value of the rectangular enameled wire through the rectangular enameled wire semi-hardening device for the online semi-hardening technology of the rectangular enameled wire, and improved the efficiency of the rectangular enameled wire. The tensile strength of the rectangular enameled wire optimizes various performance indicators of the rectangular enameled wire, so it is widely used in the transformer industry at home and abroad.

附图说明 Description of drawings

图1为本发明的主视图。 Fig. 1 is the front view of the present invention.

图2为图1的左视图。 Fig. 2 is a left side view of Fig. 1 .

其中:1、底板;2、面板;3、调节螺栓;4、螺钉;5、螺杆;6、调节旋钮;7、支架;8、轴套;9、支撑底座;10、支撑架;11、固定螺丝;12、调节螺丝;1301、上压辊轴承;1302、下压辊轴承;14、调节螺钉。 Among them: 1. Bottom plate; 2. Panel; 3. Adjusting bolt; 4. Screw; 5. Screw; 6. Adjusting knob; 7. Bracket; 8. Bushing; 9. Support base; 10. Support frame; Screw; 12, adjustment screw; 1301, upper pressure roller bearing; 1302, lower pressure roller bearing; 14, adjustment screw.

具体实施方式 Detailed ways

下面结合附图,说明本发明的具体实施方式。 The specific implementation manner of the present invention will be described below in conjunction with the accompanying drawings.

本发明所述的矩形漆包线为扁线漆包线。 The rectangular enameled wire described in the present invention is a flat enameled wire.

如图1和图2所示,本实施例的矩形漆包线的半硬化装置,包括支撑底座9,支撑底座9上通过调节螺钉14安装有底板1,底板1安装在矩形漆包线的工作平台上,底板1的前端通过支撑架10安装有面板2,支撑架10穿过底板1至面板2上,并通过固定螺丝11紧固;面板2中部安装螺杆5,并通过螺钉4紧固,面板2顶部还安装调节螺栓3,调节螺栓3来调整各个上压辊轴承1301与各个下压辊轴承1302之间的间隙与弯曲半径;面板2下部形成有多个圆弧结构,圆弧结构内间隔安装有多个上压辊轴承1301,底板1下部通过调节螺丝12安装有多个下压辊轴承1302,各个上压辊轴承1301与各个下压辊轴承1302间隔安装,且上压辊轴承1301与下压辊轴承1302之间留有矩形漆包线经过的间隙。 As shown in Fig. 1 and Fig. 2, the semi-hardening device of the rectangular enameled wire of the present embodiment comprises a support base 9, and a base plate 1 is installed on the support base 9 by adjusting screws 14, and the base plate 1 is installed on the working platform of the rectangular enameled wire, the base plate The front end of 1 is equipped with a panel 2 through a support frame 10, and the support frame 10 passes through the bottom plate 1 to the panel 2, and is fastened by fixing screws 11; Adjusting bolt 3 is installed, and adjusting bolt 3 adjusts the gap and the bending radius between each upper pressure roller bearing 1301 and each lower pressure roller bearing 1302; the lower part of the panel 2 is formed with multiple arc structures, and multiple arc structures are installed at intervals in the arc structure. One upper pressure roller bearing 1301, bottom plate 1 bottom is equipped with a plurality of lower pressure roller bearings 1302 by adjusting screw 12, each upper pressure roller bearing 1301 and each lower pressure roller bearing 1302 are installed at intervals, and upper pressure roller bearing 1301 and lower pressure roller There is a gap through which the rectangular enameled wire passes between the bearings 1302 .

如图1所示,底板1的两侧还安装有调节装置,调节装置的结构为:包括固定板,固定板通过紧固件与底板1连接,固定板上安装支架7,支架7内安装轴套8,支架7的顶部设置有调节旋钮6。调节装置主要用于调节矩形漆包线进、出线的直线度。 As shown in Figure 1, adjustment devices are also installed on both sides of the bottom plate 1. The structure of the adjustment device is: a fixed plate, which is connected to the bottom plate 1 through fasteners, a bracket 7 is installed on the fixed plate, and a shaft is installed in the bracket 7. The sleeve 8 and the top of the bracket 7 are provided with an adjustment knob 6 . The adjusting device is mainly used to adjust the straightness of the incoming and outgoing rectangular enameled wires.

本发明在实际使用过程中: The present invention is in actual use process:

矩形漆包线半硬化装置设备工作时,矩形漆包线经由图1中箭头A向导入通过上压辊轴承1301(包括上压辊轴承C、上压辊轴承D、上压辊轴承E、上压辊轴承F)的向下调节压力,将矩形漆包线可调式与下压辊轴承1302(包括下压辊轴承G、下压辊轴承H、下压辊轴承I、下压辊轴承J)弯曲线材,矩形漆包线通过调节螺栓3的调节、上压辊轴承1301以及下压辊轴承1302的多次弯曲后,提高了矩形漆包线的硬度,硬度的高低通过仪器检测可调。 When the rectangular enameled wire semi-hardening device is working, the rectangular enameled wire is guided through the upper pressure roller bearing 1301 (including the upper pressure roller bearing C, the upper pressure roller bearing D, the upper pressure roller bearing E, and the upper pressure roller bearing F) through the arrow A in Figure 1. ) to adjust the pressure downwards, bend the wire with the adjustable rectangular enameled wire and the lower pressure roller bearing 1302 (including the lower pressure roller bearing G, the lower pressure roller bearing H, the lower pressure roller bearing I, and the lower pressure roller bearing J), and the rectangular enameled wire passes through After the adjustment of the adjusting bolt 3 and the multiple bending of the upper pressure roller bearing 1301 and the lower pressure roller bearing 1302, the hardness of the rectangular enameled wire is improved, and the hardness can be adjusted through instrument detection.

本发明利用矩形漆包线的在线半硬化技术的处理来提高硬度,从而满足了用户对矩形漆包线的特殊要求,大大的提高了矩形漆包线的各项性能指标。 The invention utilizes the on-line semi-hardening technology of the rectangular enameled wire to improve the hardness, thereby meeting the special requirements of users for the rectangular enameled wire and greatly improving various performance indexes of the rectangular enameled wire.

以上描述是对本发明的解释,不是对发明的限定,本发明所限定的范围参见权利要求,在本发明的保护范围之内,可以作任何形式的修改。 The above description is an explanation of the present invention, not a limitation of the invention. For the limited scope of the present invention, please refer to the claims. Within the protection scope of the present invention, any form of modification can be made.

Claims (1)

1. the semi-harden device of a rectangle enamelled wire, it is characterized in that: comprise base for supporting (9), described base for supporting (9) is provided with base plate (1) by adjustment screw (14), described base plate (1) is arranged on the workbench of rectangle enamelled wire, the front end of described base plate (1) is provided with panel (2) by bracing frame (10), support frame as described above (10) through base plate (1) on panel (2), and by fixed screw (11) fastening; Screw rod (5) is installed at described panel (2) middle part, and fastening by screw (4), and adjusting bolt (3) is also installed at described panel (2) top; Described panel (2) bottom is formed with multiple arc structure, in described arc structure, interval is provided with multiple upper roller bearing (1301), described base plate (1) bottom is provided with multiple lower compression roller bearing (1302) by set screw (12), on each, roller bearing (1301) and each lower compression roller bearing (1302) interval are installed, and leave the gap of rectangle enamelled wire process between upper roller bearing (1301) and lower compression roller bearing (1302); The both sides of described base plate (1) are also provided with adjusting device, the structure of described adjusting device is: comprise fixed head, described fixed head is connected with base plate (1) by securing member, mounting bracket (7) on described fixed head, install axle sleeve (8) in described support (7), the top of described support (7) is provided with adjusting knob (6).
CN201210471459.0A 2012-11-20 2012-11-20 The semi-harden device of rectangle enamelled wire Expired - Fee Related CN102982897B (en)

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CN105427964A (en) * 2015-12-31 2016-03-23 保定天威线材制造有限公司 Online electromagnetic copper flat wire hardness pressing device and method

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