The specific embodiment
The invention will be further described below in conjunction with accompanying drawing embodiment:
The hydraulic schematic diagram of hydraulic crawler excavator rotary braking energy recycling device as shown in Figure 2, include a hydraulic motor 10 that drives the revolution parts, the variable pump 17 that drive medium is provided to described hydraulic motor 10, between variable pump 17 and described hydraulic motor 10, be connected to one and include the first pilot operated directional control valve 15 that Median Function seals four hydraulic fluid ports simultaneously, be connected with an one way valve 16 between first oil-in (P) of described pilot operated directional control valve 15 and described variable pump 17 oil-outs, the pressure hydraulic fluid port (C) of a manual pilot valve 2, (D) by reversal valve 4, the hydraulic control end (XAs1) of 5 the next hydraulic fluid port and described pilot operated directional control valve 15, (XBs1) connect, pick out a pipeline 21 in the A chamber of described hydraulic motor 10, two hydraulic control one-way valves 11 that arrange in the same way of described pipeline 21 series connection, 12, the oil-in of described hydraulic control one-way valve 12 links to each other with the A chamber of described hydraulic motor 10, pick out a pipeline 23 in the B chamber of described hydraulic motor 10, two hydraulic control one-way valves 8 that arrange in the same way of described pipeline 23 series connection, 9, the oil-in of described hydraulic control one-way valve 9 links to each other with the B chamber of described hydraulic motor 10, described pipeline 21,23 outlet docking, at described hydraulic control one-way valve 11, pick out the pipeline 26 that a port connects accumulator 13 on 8 the export pipeline, at overflow valve 14 of described pipeline 26 accesses; Between described pipeline 22,24, connect a pipeline 25, two hydraulic control one-way valves 6,7 that oppositely arrange of serial connection on the described pipeline 25, described hydraulic control one-way valve 6,7 oil-out are connected with described pipeline 24,22 respectively, pick out a pipeline at described hydraulic control one-way valve 6,7 in-line and link to each other with the oil-out of choke valve 3, the oil-in of described choke valve 3 directly communicates with fuel tank; Pick out pipeline to described hydraulic control one-way valve 7,9 hydraulic control end from the upper oil-out of described hydraulic control two position three-way valve 4, pick out pipeline to described hydraulic control one-way valve 12,6 hydraulic control end from the upper oil-out of described hydraulic control two position three-way valve 5; Pick out pipeline to described hydraulic control two position three-way valve 4,5 hydraulic control end from described hydraulic control one-way valve 8 oil-outs; Connect shuttle valve 1 between the oil-out (C) of described manual pilot valve 2, (D), the oil-out of described shuttle valve 1 links to each other with the hydraulic control port of described choke valve 3.
The explanation of hydraulic crawler excavator rotary braking energy recycling device hydraulic principle
One, when accumulator 13 pressure is low
A), the handle wrench of manual pilot valve 2 is to the left side, make hydraulic fluid port (D) pressure oil output, pressure oil acts on the choke valve 3 by the oil-out of shuttle valve 1 on the one hand, choke valve 3 is in left position, on the other hand because the pressure of accumulator 13 is low, the hydraulic control end pressure of two position three-way valve 4 is lower than spring force, two position three-way valve 4 is in the next, pressure oil is by the next hydraulic control end (XAs1) that acts on three six logical pilot operated directional control valves 15 of two position three-way valve 4, the main valve plug of three six logical pilot operated directional control valves 15 is in right position, the hydraulic oil of at this moment variable pump 17 outputs is by one way valve 16, the oil-in (P) of three six logical pilot operated directional control valves 15, oil-out (P2), the B chamber that oil circuit 24 acts on hydraulic motor 10 is rotated hydraulic motor 10, hydraulic oil passes through the A chamber of hydraulic motor 10 again, oil circuit 22, the hydraulic fluid port (P1) of three six logical pilot operated directional control valves 15, oil return opening (T) is got back to fuel tank, unnecessary hydraulic oil is by hydraulic control one-way valve 9, hydraulic control one-way valve 8 enters accumulator 13, the pressure of accumulator 13 is raise, at this moment, the rotating speed of hydraulic motor 10 is by the opening degree control of three six logical pilot operated directional control valve 15 main valve plugs.
B), the handle wrench of manual pilot valve 2 is to the right, make hydraulic fluid port (C) pressure oil output, pressure oil acts on the choke valve 3 by the oil-out of shuttle valve 1 on the one hand, choke valve 3 is in left position, on the other hand because the pressure of accumulator 13 is low, the hydraulic control end pressure of two position three-way valve 5 is lower than spring force, two position three-way valve 5 is in the next, pressure oil is by the next hydraulic control end (XBs1) that acts on three six logical pilot operated directional control valves 15 of two position three-way valve 5, the main valve plug of three six logical pilot operated directional control valves 15 is in left position, the hydraulic oil of at this moment variable pump 17 outputs is by one way valve 16, the oil-in (P) of three six logical pilot operated directional control valves 15, oil-out (P1), the A chamber that oil circuit 22 acts on hydraulic motor 10 is rotated hydraulic motor 10, hydraulic oil passes through the B chamber of hydraulic motor 10 again, oil circuit 24, the hydraulic fluid port (P2) of three six logical pilot operated directional control valves 15, oil return opening (T) is got back to fuel tank, unnecessary hydraulic oil is by hydraulic control one-way valve 12, hydraulic control one-way valve 11 enters accumulator 13, the pressure of accumulator 13 is raise, at this moment, the rotating speed of hydraulic motor 10 is by the opening degree control of three six logical pilot operated directional control valve 15 main valve plugs.
C), when hydraulic motor 10 rotates, hydraulic oil flows to the A chamber from the B chamber, when revolving dial need to be braked, manual pilot valve 2 handles turn back meta, the oil-out of shuttle valve 1 is pressure oil output not, and the hydraulic control end of choke valve 3 is inputted without hydraulic oil, and the spool of choke valve 3 is in right position under the effect of spring; Simultaneously because the pressure output (C) of manual pilot valve 2, (D) export without pressure oil, hydraulic control two position three-way valve 4,5 oil-in is also inputted without pressure oil, the hydraulic control end (XAs1) of three six logical pilot operated directional control valves 15, (XBs1) all enter without pressure oil, so the main valve plug of three six logical pilot operated directional control valves 15 is in meta, its hydraulic fluid port (P1), (P2) all with variable pump 17, fuel tank is in off state, hydraulic motor 10 is rotated further under the effect of inertia, the A cavity pressure continues to raise, pressure oil is by hydraulic control one-way valve 12,11 enter and are in accumulator 13, accumulator 13 is in pressure-increasning state, when the pressure of accumulator 13 is raised to the force value of overflow valve 14 settings, overflow valve 14 overflows, the pressure of accumulator 13 keeps setting value, hydraulic motor 10 stops operating gradually under the effect of pressure simultaneously, because the inertia of hydraulic motor 10 rotates, cause the B chamber of hydraulic motor 10 to produce vacuum, the hydraulic oil in the fuel tank is by the right position of choke valve 3 like this, hydraulic control one-way valve 6 enters the B chamber of hydraulic motor 10.
D), when hydraulic motor 10 rotates, hydraulic oil flows to the B chamber from the A chamber, when revolving dial need to be braked, manual pilot valve 2 handles turn back meta, the oil-out of shuttle valve 1 is pressure oil output not, and the hydraulic control end of choke valve 3 is inputted without hydraulic oil, and the spool of choke valve 3 is in right position under the effect of spring; Simultaneously because the pressure output (C) of manual pilot valve 2, (D) export without pressure oil, hydraulic control two position three-way valve 4,5 oil-in is also inputted without pressure oil, the hydraulic control end (XAs1) of three six logical pilot operated directional control valves 15, (XBs1) all enter without pressure oil, the main valve plug of three six logical pilot operated directional control valves 15 is in meta, its hydraulic fluid port (P1), (P2) all with variable pump 17, fuel tank is in off state, hydraulic motor 10 is rotated further under the effect of inertia, the B cavity pressure continues to raise, pressure oil is by hydraulic control one- way valve 9,8 enter and are in accumulator 13, accumulator 13 is in pressure-increasning state, when the pressure of accumulator 13 is raised to the force value of overflow valve 14 settings, overflow valve 14 overflows, the pressure of accumulator 13 keeps setting value, hydraulic motor 10 stops operating gradually under the effect of pressure simultaneously, because the inertia of hydraulic motor 10 rotates, cause the A chamber of hydraulic motor 10 to produce vacuum, the hydraulic oil in the fuel tank is by the right position of choke valve 3 like this, hydraulic control one-way valve 7 enters the A chamber of hydraulic motor 10.
Two, when accumulator 13 pressure are high
A), manual pilot valve 2 handle wrench are to the left side, make hydraulic fluid port (D) pressure oil output, the hydraulic oil of hydraulic fluid port (D) output acts on the hydraulic control end of choke valve 3 by the oil-out of shuttle valve 1 on the one hand, choke valve 3 is in left position; On the other hand because the pressure of accumulator 13 is high, the hydraulic control end input pressure oil of hydraulic control two position three-way valve 4, hydraulic control two position three-way valve 4 is in upper, pressure oil passes through the epistatic action of two position three-way valve 4 at hydraulic control one-way valve 9, make them be in opening on 7, hydraulic control one-way valve 8,11 also are in opening under the effect of accumulator 13 pressure, like this, hydraulic oil in the accumulator 13 is by hydraulic control one-way valve 8, the 9 B chambeies that enter hydraulic motor 10 make its rotation, the hydraulic oil in the A chamber of hydraulic motor 10 is by oil circuit 22, hydraulic control one-way valve 7, choke valve 3 is got back to fuel tank, at this moment, the rotating speed of hydraulic motor 10 is by the opening degree control of choke valve 3.
B), manual pilot valve 2 handle wrench are to the right, make hydraulic fluid port (C) output oil pressure, the pressure oil of hydraulic fluid port (C) output acts on the hydraulic control end of choke valve 3 by the oil-out of shuttle valve 1 on the one hand, choke valve 3 is in left position; On the other hand because the pressure of accumulator 13 is high, the hydraulic control end input pressure oil of hydraulic control two position three-way valve 5, hydraulic control two position three-way valve 5 is in upper, pressure oil passes through the epistatic action of two position three-way valve 5 at hydraulic control one-way valve 6, make them be in opening on 12, hydraulic control one-way valve 8,11 also are in opening under the effect of accumulator 13 pressure, like this, hydraulic oil in the accumulator 13 is by hydraulic control one-way valve 11, the 12 A chambeies that enter hydraulic motor 10 make its rotation, the hydraulic oil in the B chamber of hydraulic motor 10 is by oil circuit 24, hydraulic control one-way valve 6, choke valve 3 is got back to fuel tank, at this moment, the rotating speed of hydraulic motor 10 is by the opening degree control of choke valve 3.
C), when hydraulic motor 10 rotates, hydraulic oil flows to the A chamber from the B chamber, when revolving dial need to be braked, manual pilot valve 2 handles turn back meta, the oil-out of shuttle valve 1 is pressure oil output not, and the hydraulic control end of choke valve 3 is inputted without hydraulic oil, and the spool of choke valve 3 is in right position under the effect of spring; Hydraulic control two position three-way valve 4, the input of 5 hydraulic control end all are in upper from the hydraulic oil of accumulator 13, hydraulic control one- way valve 6,7,8,9,11,12 hydraulic control end can't be opened, and hydraulic control one- way valve 6,7,8,9,11,12 oppositely all is in closed condition; The hydraulic control end (XAs1) of three six logical pilot operated directional control valves 15, (XBs1) all enter without hydraulic oil, the main valve plug of three six logical pilot operated directional control valves 15 is in meta, its hydraulic fluid port (P1), (P2) all with variable pump 17, fuel tank is in off state, hydraulic motor 10 is rotated further under the effect of inertia, the A cavity pressure continues to raise, pressure oil is by hydraulic control one-way valve 12,11 enter and are in accumulator 13, accumulator 13 is in pressure-increasning state, when the pressure of accumulator 13 is raised to the force value of overflow valve 14 settings, overflow valve 14 overflows, the pressure of accumulator 13 keeps setting value, hydraulic motor 10 stops operating gradually under the effect of pressure simultaneously, because the inertia of hydraulic motor 10 rotates, cause the B chamber of hydraulic motor 10 to produce vacuum, the hydraulic oil in the fuel tank is by the right position of choke valve 3 like this, hydraulic control one-way valve 6, oil circuit 24 enters the B chamber of hydraulic motor 10.
D), when hydraulic motor 10 rotates, hydraulic oil flows to the B chamber from the A chamber, when revolving dial need to be braked, manual pilot valve 2 handles turn back meta, the oil-out of shuttle valve 1 is pressure oil output not, and the hydraulic control end of choke valve 3 is inputted without hydraulic oil, and the spool of choke valve 3 is in right position under the effect of spring; Hydraulic control two position three-way valve 4, the input of 5 hydraulic control end all are in upper from the hydraulic oil of accumulator 13, hydraulic control one- way valve 6,7,8,9,11,12 hydraulic control end can't be opened, and hydraulic control one- way valve 6,7,8,9,11,12 oppositely all is in closed condition; The hydraulic control end (XAs1) of three six logical pilot operated directional control valves 15, (XBs1) all enter without pressure oil, the main valve plug of three six logical pilot operated directional control valves 15 is in meta, its hydraulic fluid port (P1), (P2) all with variable pump 17, fuel tank is in off state, hydraulic motor 10 continues to rotate counterclockwise under the effect of inertia, the B cavity pressure continues to raise, pressure oil is by hydraulic control one- way valve 9,8 enter and are in accumulator 13, accumulator 13 is in pressure-increasning state, when the pressure of accumulator 13 is raised to the force value of overflow valve 14 settings, overflow valve 14 overflows, the pressure of accumulator 13 keeps setting value, hydraulic motor 10 stops operating gradually under the effect of pressure simultaneously, because the inertia of hydraulic motor 10 rotates, cause the A chamber of hydraulic motor 10 to produce vacuum, the hydraulic oil in the fuel tank is by the right position of choke valve 3, hydraulic control one-way valve 7, oil circuit 22 enters the A chamber of hydraulic motor 10.
Rotary braking energy recycling device of the present invention, in the revolving dial start-up course, taking full advantage of accumulator only provides pressure that the function of flow is not provided, platform is started fast, save all the other Hydraulic Elements of Power supply of pump, utilize what of accumulator stored energy, and then the driving of definite accumulator and opportunity of stopping, accumulator works when only needing the pressure high flow little in the revolving dial start-up course, pressure demand is low when larger to the hydraulic fluid flow rate demand after revolving dial starts, accumulator is thrown off with hydraulic motor, continues to provide flow by hydraulic pump; The advantage of patent of the present invention is simple in structure, dependable performance.