Summary of the invention
In order to overcome the shortcoming that former technique anti-seepage effect is poor, production efficiency is low, the present invention proposes the Turbine Blade Fir Tree Roots anti-seepage method after a kind of improve.
Detailed process of the present invention is:
Dirt in the step 1, cleaning blade; The sand export of sandblast machine is aimed at 4 air inlet ports on the end face of blade tenon top, to the blade inner chamber blast that wet, with greasy dirt or other dirts of removal blade inner chamber; The blast of blast is 0.1~0.2MPa, and the time of each used in wet sandblasting of blades is 5~8s;
Step 2, the residual sand grains of cleaning blade inner chamber; The sand grains blade inner chamber is residual by pressurized air blows out;
Step 3, cleaning blade; Sand grains and other dirts with acetone and alcohol wash blade inner chamber and outside surface;
Step 4, the heating blade; Blade is heated to 160~200 ℃ in process furnace, insulation 30~40min;
Step 5, the protection blade tenon; Twine with the outside surface of aluminium sesquioxide cotton with blade tenon, and cotton four intimate with blade tenon of described aluminium sesquioxide are fitted; The Al of described aluminium sesquioxide cotton
2O
3Content is 80%; The aluminium sesquioxide cotton that will be wrapped on the blade tenon with two metal clips clamps; And the blade tenon that will be wound with the aluminium sesquioxide cotton is together put into protective sleeve together with metal clip;
Step 6 is installed protective sleeve; By the steady brace on the base plate protective sleeve and base plate are fixed;
Step 7, the gas aluminising; Add 50% ferro-aluminum powder, 50% aluminium silica flour and added the penetration enhancer of 10% four ammonium chlorides of total amount in ball mill, mixed 2 hours, penetration enhancer is mixed, described penetration enhancer per-cent all is weight percentage; The ferro-aluminum powder, pure aluminium powder and four ammonium chlorides that mix are put into the aluminising dish, again the aluminising dish is put into aluminizing furnace; The protector that has loaded blade is put into aluminizing furnace, adopt ordinary method to carry out 1050 ℃, be incubated 4 hours gas aluminising.
The profile of described base plate is parallelogram; The geometric centre of base plate has communicating pores, and the position of the airflow hole on the position of this communicating pores and the protective sleeve end plate is corresponding; Open holes is arranged respectively on the symmetric angle of base plate.
Described metal clip comprises two " recessed " font clamping plate that cooperatively interact; The shape of one side surface of two clamping plates matches with the profile of a part of tenon tooth of blade tenon respectively; The opposite side surface of two clamping plates is the inclined-plane, and the profile that makes the metal clip after cooperatively interacting is parallelogram.
Described protective sleeve is mount structure, and its cross section is the parallelogram that cooperates with the metal clip profile; One end of protective sleeve has end plate, and there is the placed side of metal clip on the surface that this end plate is positioned at protective sleeve; The airflow hole that perforation is arranged in the geometric centre of described end plate; Described airflow hole is strip, and its length must make this airflow hole be communicated with 4 air inlet ports that are positioned at blade tenon top end face with width; There are two angles of end plate one end to be symmetrically distributed with the connection pin-and-hole at described protective sleeve.
The technical scheme that the present invention takes comprises:
1) to the blade inner chamber blast that wets.
2) with the residual sand grains of pressurized air cleaning blade inner chamber.
3) blade is carried out ultrasonic cleaning.
4) with blade insulation 30~40min under 160~200 ℃.
5) in No. 80 aluminium sesquioxide cotton of blade tenon position parcel three floor.
6) metal clip is put into metal protection protector, utilize the inclined-plane that metal clip and blade tenon are fixed.
7) utilize the steady brace on the base plate that metal protection protector and base plate are fixed.
8) protector is incubated 20~40min together with blade under 120~150 ℃.
The protector that 9) will load blade is put into aluminizing furnace and is carried out the gas aluminising.
10) gaseous aluminum enters the blade air inlet port by inlet mouth, and the blade inner chamber is carried out aluminising.
Compare with raw-gas aluminising tenon antiseepage guard method, No. 80 aluminium sesquioxide cottons among the present invention remain intact does not have efflorescence and volatilization, because Al in the high aluminum wool that the present invention chooses
2O
3Content be 80%, can withstand aggressive atmosphere, and any chemical reaction not occur, not the more important thing is to produce blade and pollute; 2) fence operation of blade tenon is simple, and operator's labour intensity is low, good seepage-proof property, 3) the blade tenon infiltration layer is discontinuous, and thinner, only has about 5 μ m, very little to substantially processing the tenon size impact that puts in place, be easy to remove this infiltration layer by the method for wet blast.After using this method, only need once wet blast and painted processing (electric furnace processings), can remove the infiltration layer at tenon position fully, that has avoided blade repeats dried blast and painted processing, enhances productivity 1~2 times, saving cost 30~40%.
Embodiment
Present embodiment 1 is a kind of Turbine Blade Fir Tree Roots anti-seepage method, and detailed process is:
Dirt in the step 1, cleaning blade.The sand export of sandblast machine is aimed at 4 air inlet ports 6 on the blade 1 tenon top end face, to the blade 1 inner chamber blast that wet, with greasy dirt or other dirts of removal blade 1 inner chamber.The sand that uses during described blast is 150 purpose aluminium sesquioxide sand, and the blast of blast is 0.1~0.2MPa, and the time of each used in wet sandblasting of blades is 5~8s.In the present embodiment, the time of each used in wet sandblasting of blades is 5s, and the blast of blast is 0.1MPa
Step 2, the residual sand grains of cleaning blade inner chamber.4 air inlet ports 6 that compressed air outlet port is aimed on the blade 1 blow 15s, and the sand grains that the blade inner chamber is residual blows out.
Step 3, cleaning blade.Blade 1 is placed in the Ultrasonic Cleaners, with sand grains and other dirts of acetone and alcohol wash blade 1 inner chamber and outside surface, guarantees that blade 1 surface is without dirt.In the present embodiment, clean with acetone.Scavenging period is 60min.
Step 4, the heating blade.Blade 1 is heated to 160~200 ℃ in being placed on process furnace, insulation 30~40min, abundant dry blade 1 inner chamber and outside surface.In the present embodiment, Heating temperature is 160 ℃, and soaking time is 30min.
Step 5, the protection blade tenon.Aluminium sesquioxide cotton 3 is twined three layers along four outside surfaces of blade tenon 2, and cotton four intimate with blade tenon 2 of described aluminium sesquioxide are fitted.The Al2O3 content of described aluminium sesquioxide cotton 3 is 80%.The aluminium sesquioxide cotton that will be wrapped on the blade tenon with two metal clips 4 clamps, and it is cotton to remove the aluminium sesquioxide that leaks outside described metal clip, exposes to be positioned at the enterprising pore 6 of blade tenon top end face.And the blade tenon that will be wound with the aluminium sesquioxide cotton together puts into metal protection protector 7 together with metal clip, utilizes the inclined-plane of blade 1 own wt and metal protection protector 7 that metal clip 4 and blade tenon 2 are fixed.
Described metal clip comprises two " recessed " font clamping plate that cooperatively interact.The shape of one side surface of two clamping plates matches with the profile of a part of tenon tooth of blade tenon respectively; The opposite side surface of two clamping plates is the inclined-plane.During use, two clamping plates is cooperated with the outside surface of blade tenon is nested respectively, make described two clamping plates form a complete clip, described blade tenon is clipped in the two clamping plates.The profile of the metal clip after cooperatively interacting is parallelogram.Described metal clip is made with the GH39 of superalloy.
The GH39 of described metal protection protector 7 usefulness superalloys makes.This metal protection protector is mount structure, and its cross section is the parallelogram that cooperates with the metal clip profile.One end of metal protection protector 7 has end plate, and the surface that this end plate is positioned at metal protection protector is step-like, and the surface of this step is the placed side of metal clip.The airflow hole that perforation is arranged at the geometric centre center of described end plate.Described airflow hole is strip, and its length must make this airflow hole be communicated with 4 air inlet ports that are positioned at blade tenon top end face with width.There are two angles of end plate one end to be symmetrically distributed with pin-and-hole at described metal protection protector, are used for this metal protection protector and base plate are connected.
Step 6 is installed metal protection protector.By the steady brace 9 on the base plate 8 metal protection protector 7 and base plate 8 are fixed.The profile of described base plate 8 also is parallelogram; The geometric centre of base plate 8 has the communicating pores of rectangle, and the position of the airflow hole on the position of this communicating pores and metal protection protector 7 end plates is corresponding.Open holes is arranged respectively on the symmetric angle of base plate 8.
Step 7, the gas aluminising.Add 50% ferro-aluminum powder, 50% aluminium silica flour and added the penetration enhancer of 10% four ammonium chlorides of total amount in ball mill, mixed 2 hours, penetration enhancer is mixed, described penetration enhancer per-cent all is weight percentage; The ferro-aluminum powder, aluminium silica flour and four ammonium chlorides that mix are put into the aluminising dish, again the aluminising dish is put into aluminizing furnace; The protector that has loaded blade 1 is put into aluminizing furnace, adopt ordinary method to carry out 1050 ℃, be incubated 4 hours gas aluminising.
Step 8, the blade tenon antiseepage detects.From the test block of blade tenon cutting metallographic, with the blade tenon thickness after the aluminising of metallographic method detected gas, detected result sees the following form.
The antiseepage conclusion: the anti-seepage method in the present embodiment 1 can play anti-seepage effect, guarantees that the blade tenon alloying layer thickness is at 0~5 micron.
Embodiment 2
Present embodiment is a kind of Turbine Blade Fir Tree Roots anti-seepage method, and detailed process is:
Dirt in the step 1, cleaning blade.The sand export of sandblast machine is aimed at 4 air inlet ports 6 on the blade 1 tenon top end face, to the blade 1 inner chamber blast that wet, with greasy dirt or other dirts of removal blade 1 inner chamber.The sand that uses during described blast is 150 purpose aluminium sesquioxide sand, and the blast of blast is 0.1~0.2MPa, and the time of each used in wet sandblasting of blades is 5~8s.In the present embodiment, the time of each used in wet sandblasting of blades is 7s, and the blast of blast is 0.15MPa
Step 2, the residual sand grains of cleaning blade inner chamber.4 air inlet ports 6 that compressed air outlet port is aimed on the blade 1 blow 15s, and the sand grains that the blade inner chamber is residual blows out.
Step 3, cleaning blade.Blade 1 is placed in the Ultrasonic Cleaners, with sand grains and other dirts of acetone and alcohol wash blade 1 inner chamber and outside surface, guarantees that blade 1 surface is without dirt.In the present embodiment, clean with acetone.Scavenging period is 60min.
Step 4, the heating blade.Blade 1 is heated to 160~200 ℃ in being placed on process furnace, insulation 30~40min, abundant dry blade 1 inner chamber and outside surface.In the present embodiment, Heating temperature is 180 ℃, and soaking time is 35min.
Step 5, the protection blade tenon.Aluminium sesquioxide cotton 3 is twined three layers along four outside surfaces of blade tenon 2, and cotton four intimate with blade tenon 2 of described aluminium sesquioxide are fitted.The Al of described aluminium sesquioxide cotton 3
2O
3Content is 80%.The aluminium sesquioxide cotton that will be wrapped on the blade tenon with two metal clips 4 clamps, and it is cotton to remove the aluminium sesquioxide that leaks outside described metal clip, exposes to be positioned at the enterprising pore 6 of blade tenon top end face.And the blade tenon that will be wound with the aluminium sesquioxide cotton together puts into metal protection protector 7 together with metal clip, utilizes the inclined-plane of blade 1 own wt and metal protection protector 7 that metal clip 4 and blade tenon 2 are fixed.
Described metal clip comprises two " recessed " font clamping plate that cooperatively interact.The shape of one side surface of two clamping plates matches with the profile of a part of tenon tooth of blade tenon respectively; The opposite side surface of two clamping plates is the inclined-plane.During use, two clamping plates is cooperated with the outside surface of blade tenon is nested respectively, make described two clamping plates form a complete clip, described blade tenon is clipped in the two clamping plates.The profile of the metal clip after cooperatively interacting is parallelogram.Described metal clip is made with the GH39 of superalloy.
The GH39 of described metal protection protector 7 usefulness superalloys makes.This metal protection protector is mount structure, and its cross section is the parallelogram that cooperates with the metal clip profile.One end of metal protection protector 7 has end plate, and the surface that this end plate is positioned at metal protection protector is step-like, and the surface of this step is the placed side of metal clip.The airflow hole that perforation is arranged at the geometric centre center of described end plate.Described airflow hole is strip, and its length must make this airflow hole be communicated with 4 air inlet ports that are positioned at blade tenon top end face with width.There are two angles of end plate one end to be symmetrically distributed with pin-and-hole at described metal protection protector, are used for this metal protection protector and base plate are connected.
Step 6 is installed metal protection protector.By the steady brace 9 on the base plate 8 metal protection protector 7 and base plate 8 are fixed.The profile of described base plate 8 also is parallelogram; The geometric centre of base plate 8 has the communicating pores of rectangle, and the position of the airflow hole on the position of this communicating pores and metal protection protector 7 end plates is corresponding.Open holes is arranged respectively on the symmetric angle of base plate 8.
Step 7, the gas aluminising.Add 50% ferro-aluminum powder, 50% aluminium silica flour and added the penetration enhancer of 10% four ammonium chlorides of total amount in ball mill, mixed 2 hours, penetration enhancer is mixed, described penetration enhancer per-cent all is weight percentage; The ferro-aluminum powder, aluminium silica flour and four ammonium chlorides that mix are put into the aluminising dish, again the aluminising dish is put into aluminizing furnace; The protector that has loaded blade 1 is put into aluminizing furnace, adopt ordinary method to carry out 1050 ℃, be incubated 4 hours gas aluminising.
Step 8, the blade tenon antiseepage detects.From the test block of blade tenon cutting metallographic, with the blade tenon thickness after the aluminising of metallographic method detected gas, detected result sees the following form.
The antiseepage conclusion: the anti-seepage method in the present embodiment 2 can play anti-seepage effect, guarantees that the blade tenon alloying layer thickness is at 0~5 micron.
Embodiment 3
Present embodiment is a kind of Turbine Blade Fir Tree Roots anti-seepage method, and detailed process is:
Dirt in the step 1, cleaning blade.The sand export of sandblast machine is aimed at 4 air inlet ports 6 on the blade 1 tenon top end face, to the blade 1 inner chamber blast that wet, with greasy dirt or other dirts of removal blade 1 inner chamber.The sand that uses during described blast is 150 purpose aluminium sesquioxide sand, and the blast of blast is 0.1~0.2MPa, and the time of each used in wet sandblasting of blades is 5~8s.In the present embodiment, the time of each used in wet sandblasting of blades is 8s, and the blast of blast is 0.2MPa
Step 2, the residual sand grains of cleaning blade inner chamber.4 air inlet ports 6 that compressed air outlet port is aimed on the blade 1 blow 15s, and the sand grains that the blade inner chamber is residual blows out.
Step 3, cleaning blade.Blade 1 is placed in the Ultrasonic Cleaners, with sand grains and other dirts of acetone and alcohol wash blade 1 inner chamber and outside surface, guarantees that blade 1 surface is without dirt.In the present embodiment, clean with acetone.Scavenging period is 60min.
Step 4, the heating blade.Blade 1 is heated to 160~200 ℃ in being placed on process furnace, insulation 30~40min, abundant dry blade 1 inner chamber and outside surface.In the present embodiment, Heating temperature is 200 ℃, and soaking time is 40min.
Step 5, the protection blade tenon.Aluminium sesquioxide cotton 3 is twined three layers along four outside surfaces of blade tenon 2, and cotton four intimate with blade tenon 2 of described aluminium sesquioxide are fitted.The Al of described aluminium sesquioxide cotton 3
2O
3Content is 80%.The aluminium sesquioxide cotton that will be wrapped on the blade tenon with two metal clips 4 clamps, and it is cotton to remove the aluminium sesquioxide that leaks outside described metal clip, exposes to be positioned at the enterprising pore 6 of blade tenon top end face.And the blade tenon that will be wound with the aluminium sesquioxide cotton together puts into metal protection protector 7 together with metal clip, utilizes the inclined-plane of blade 1 own wt and metal protection protector 7 that metal clip 4 and blade tenon 2 are fixed.
Described metal clip comprises two " recessed " font clamping plate that cooperatively interact.The shape of one side surface of two clamping plates matches with the profile of a part of tenon tooth of blade tenon respectively; The opposite side surface of two clamping plates is the inclined-plane.During use, two clamping plates is cooperated with the outside surface of blade tenon is nested respectively, make described two clamping plates form a complete clip, described blade tenon is clipped in the two clamping plates.The profile of the metal clip after cooperatively interacting is parallelogram.Described metal clip is made with the GH39 of superalloy.
The GH39 of described metal protection protector 7 usefulness superalloys makes.This metal protection protector is mount structure, and its cross section is the parallelogram that cooperates with the metal clip profile.One end of metal protection protector 7 has end plate, and the surface that this end plate is positioned at metal protection protector is step-like, and the surface of this step is the placed side of metal clip.The airflow hole that perforation is arranged at the geometric centre center of described end plate.Described airflow hole is strip, and its length must make this airflow hole be communicated with 4 air inlet ports that are positioned at blade tenon top end face with width.There are two angles of end plate one end to be symmetrically distributed with pin-and-hole at described metal protection protector, are used for this metal protection protector and base plate are connected.
Step 6 is installed metal protection protector.By the steady brace 9 on the base plate 8 metal protection protector 7 and base plate 8 are fixed.The profile of described base plate 8 also is parallelogram; The geometric centre of base plate 8 has the communicating pores of rectangle, and the position of the airflow hole on the position of this communicating pores and metal protection protector 7 end plates is corresponding.Open holes is arranged respectively on the symmetric angle of base plate 8.
Step 7, the gas aluminising.Add 50% ferro-aluminum powder, 50% aluminium silica flour and added the penetration enhancer of 10% four ammonium chlorides of total amount in ball mill, mixed 2 hours, penetration enhancer is mixed, described penetration enhancer per-cent all is weight percentage; The ferro-aluminum powder, aluminium silica flour and four ammonium chlorides that mix are put into the aluminising dish, again the aluminising dish is put into aluminizing furnace; The protector that has loaded blade 1 is put into aluminizing furnace, adopt ordinary method to carry out 1050 ℃, be incubated 4 hours gas aluminising.
Step 8, the blade tenon antiseepage detects.From the test block of blade tenon cutting metallographic, with the blade tenon thickness after the aluminising of metallographic method detected gas, detected result sees the following form.
The antiseepage conclusion: the anti-seepage method in the present embodiment 3 can play anti-seepage effect, guarantees that the blade tenon alloying layer thickness is at 0~5 micron.