CN102977643B - Mixing easily-dispersable intermediate super wear-resisting carbon black and production process thereof - Google Patents
Mixing easily-dispersable intermediate super wear-resisting carbon black and production process thereof Download PDFInfo
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- CN102977643B CN102977643B CN201210523214.8A CN201210523214A CN102977643B CN 102977643 B CN102977643 B CN 102977643B CN 201210523214 A CN201210523214 A CN 201210523214A CN 102977643 B CN102977643 B CN 102977643B
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- carbon black
- intermediate super
- super wear
- additive
- dispersable
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- 239000006229 carbon black Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000002156 mixing Methods 0.000 title claims abstract description 16
- 239000000654 additive Substances 0.000 claims abstract description 15
- 230000000996 additive effect Effects 0.000 claims abstract description 15
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000006243 chemical reaction Methods 0.000 claims abstract description 8
- 239000003345 natural gas Substances 0.000 claims abstract description 7
- 238000005336 cracking Methods 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 26
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 21
- 239000006236 Super Abrasion Furnace Substances 0.000 claims description 20
- 238000005516 engineering process Methods 0.000 claims description 11
- 239000006185 dispersion Substances 0.000 claims description 10
- 239000000446 fuel Substances 0.000 claims description 9
- 239000002245 particle Substances 0.000 claims description 9
- 239000000779 smoke Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 7
- 239000011280 coal tar Substances 0.000 claims description 6
- 239000000295 fuel oil Substances 0.000 claims description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 229940072033 potash Drugs 0.000 claims description 5
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 5
- 235000015320 potassium carbonate Nutrition 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 238000000889 atomisation Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 238000010791 quenching Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract 2
- 230000007547 defect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Landscapes
- Carbon And Carbon Compounds (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
Abstract
The invention relates to mixing easily-dispersable intermediate super wear-resisting carbon black and a production process thereof. The mixing easily-dispersable intermediate super wear-resisting carbon black comprises the raw materials of natural gas, raw oil and an additive, wherein the weight ratio of the raw oil to the additive is about 85:1-90:1. The mixing easily-dispersable intermediate super wear-resisting carbon black adopts an advanced five-section type reaction furnace production process, belongs to intermediate super wear-resisting carbon black, has the advantages of intermediate super wear resistance, chunking and cracking improving property, and the like, and improves the defects of difficulty in dispersing and the like during the mixing of the intermediate super wear-resisting series carbon black. The mixing easily-dispersable intermediate super wear-resisting carbon black is reasonable in raw material structure and mature in preparation process, and is suitable for industrialized mass production.
Description
Technical field
The present invention relates to a kind of intermediate super abrasion furnace black and production technology thereof of mixing easy dispersion.
Background technology
Carbon black be many hydrocarbons (solid-state, liquid, gaseous state) at high temperature, through imperfect combustion cracking produce unformed charcoal.Carbon black specific surface is very wide, and because its production method is different, also difference is very large for the physicochemical properties of carbon black.At present, medium super abrasion furnace black product quality also quality differs, and not easily disperses when the shortcoming of this series of products concentrated expression is exactly elastomeric compound.
Summary of the invention
The object of this invention is to provide a kind of intermediate super abrasion furnace black and production technology thereof of mixing easy dispersion.
The technical scheme that the present invention takes:
An intermediate super abrasion furnace black for mixing easy dispersion, it is take weight ratio as the carbolineum of 2:3 ~ 3:2 and the mixture of coal tar is feedstock oil, and potash is additive, and natural gas is fuel, adopts medium super abrasion furnace black oven process production technology to be prepared from; Wherein the mass ratio of feedstock oil and additive is 85:1 ~ 90:1.
The production technology of described intermediate super abrasion furnace black, its concrete steps are as follows:
(1) air being compressed to 165 ~ 190Kpa is preheating to 700 ~ 800 DEG C through air preheater, delivers to the distribution plenum of reacting furnace through hot blast pipeline;
(2) described fuel and additive are sent into the combustion chamber of reacting furnace, the hot-air mixed combustion sent with above-mentioned distribution plenum, temperature controls at 1900 ~ 1927 DEG C.Described feedstock oil, after fuel oil preheating device is preheated to 180 ~ 260 DEG C, is sprayed into by the trunnion section of reacting furnace, through atomization, shears, carries out the cracking reaction of 6 ~ 20 microseconds at the conversion zone of reacting furnace, produce carbon black smoke;
(3) described carbon black smoke carries out a chilling at reacting furnace quench zone, more successively through air preheater and fuel oil preheating device, finally carries out secondary chilling, makes its temperature be down to 260 ~ 290 DEG C;
(4) carbon black smoke after cooling enters main bag hose and collects, and the carbon black of collection delivers to collection cyclone separator through wind pressure fan after micron disintegrator is pulverized;
(5) carbon black of described cyclone collection is through granulator granulation, makes the particle diameter of carbon black particle be 0.5-1.4mm, then drying machine is dry.
The most significant advantage of the present invention is: LX-LS200 carbon black products of the present invention; take natural gas as fuel; coal tar, carbolineum, miscella are mixed into feedstock oil with proper proportion, and the feedstock oil of employing is rational in infrastructure, and carbon yield is higher; produce the minimum and narrow distribution of carbon black products particle diameter; structure comparison is low, and powdery carbon black is obtained after micron disintegrator, comminutor, drying machine, mature preparation process; be applicable to industrialized production, there is significant economic benefit.
Carbon black products of the present invention (called after LX-LS200) belongs to medium super abrasion furnace black, has middle super abrasive, improves and collapse the advantages such as flower, breach performance, further improves the mixing shortcoming of not easily disperseing of middle super abrasive series carbon black simultaneously.About 7 grades can be reached through experimental analysis LX-LS200 carbon black particle dispersion grade point, and the N219 carbon black particle belonging to medium super abrasion furnace black together disperses grade point generally at about 6 grades, as can be seen from above-mentioned separate data, LX-LS200 is higher by 15% ~ 20% than common medium super abrasion furnace black dispersion grade point, namely improves the mixing shortcoming of not easily disperseing of middle super abrasive series carbon black to a certain extent.
LX-LS200 carbon black products index of the present invention is as follows:
| Project | Index |
| Iodine absorption value g/kg | 110±5 |
| Oil factor 10 -5m 3/kg | 78±5 |
| Compression oil factor 10 -5m 3/kg | 70-80 |
| Tinctorial strength % | 115-131 |
| N2 adsorption specific area 10 3m 2/kg | 109-123 |
| Ash content %≤ | 0.5 |
| Volatile matter %≤ | 3.0 |
| PH value | 6-10 |
| Impurity | Nothing |
Accompanying drawing explanation
Fig. 1 is production technological process of the present invention.
Detailed description of the invention
Embodiment 1
An intermediate super abrasion furnace black for mixing easy dispersion, it is take weight ratio as the carbolineum of 2:3 and the mixture of coal tar is feedstock oil, and potash is additive, and natural gas is fuel, adopts medium super abrasion furnace black oven process production technology to be prepared from; Wherein the mass ratio of feedstock oil and additive is 85:1.Various water-in-oils in described feedstock oil need be less than 2%, and density is between 1.09 ~ 1.215g/ml, and oil yield is not less than 50%.
Embodiment 2
With the technique of the intermediate super abrasion furnace black described in medium super abrasion furnace black oven process production example 1 as shown in Figure 1, concrete steps are as follows:
(1) air being compressed to 165 ~ 190Kpa is preheating to 700 ~ 800 DEG C through air preheater, delivers to the distribution plenum of reacting furnace through hot blast pipeline;
(2) described fuel and additive are sent into the combustion chamber of reacting furnace, the hot-air mixed combustion sent with above-mentioned distribution plenum, temperature controls at 1900 ~ 1927 DEG C.Described feedstock oil, after fuel oil preheating device is preheated to 180 ~ 260 DEG C, is sprayed into by the trunnion section of reacting furnace, through atomization, shears, carries out the cracking reaction (conversion zone temperature 1600 ~ 1700 DEG C) of 6 ~ 20 microseconds at the conversion zone of reacting furnace, produce carbon black smoke;
(3) described carbon black smoke carries out a chilling (flue-gas temperature is down to 850 ~ 950 DEG C) at reacting furnace quench zone, again successively through air preheater (flue-gas temperature is down to 600 ~ 680 DEG C) and fuel oil preheating device (flue-gas temperature is down to 500 ~ 630 DEG C), carry out secondary chilling again, finally make its temperature be down to 260 ~ 290 DEG C;
(4) carbon black smoke after cooling enters main bag hose and collects, and the carbon black of collection delivers to collection cyclone separator through wind pressure fan after micron disintegrator is pulverized, and tail gas sends into tail gas furnace or for generating;
(5) carbon black of described cyclone collection is through granulator granulation, makes the particle diameter of carbon black particle be 0.5-1.4mm, then drying machine is dry, can with the tail gas in tail gas furnace as thermal source time dry.
Embodiment 3
An intermediate super abrasion furnace black for mixing easy dispersion, it is take weight ratio as the carbolineum of 1:1 and the mixture of coal tar is feedstock oil, and potash is additive, and natural gas is fuel, adopts medium super abrasion furnace black oven process production technology to be prepared from; Wherein the mass ratio of feedstock oil and additive is 87:1.Various water-in-oils in described feedstock oil need be less than 2%, and density is between 1.09 ~ 1.215g/ml, and oil yield is not less than 50%.
Embodiment 4
An intermediate super abrasion furnace black for mixing easy dispersion, it is take weight ratio as the carbolineum of 3:2 and the mixture of coal tar is feedstock oil, and potash is additive, and natural gas is fuel, adopts medium super abrasion furnace black oven process production technology to be prepared from; Wherein the mass ratio of feedstock oil and additive is 90:1.Various water-in-oils in described feedstock oil need be less than 2%, and density is between 1.09 ~ 1.215g/ml, and oil yield is not less than 50%.
Claims (1)
1. a production technology for the intermediate super abrasion furnace black of mixing easy dispersion, is characterized in that: with weight ratio be
The carbolineum of 2:3 ~ 3:2 and the mixture of coal tar are feedstock oil, and potash is additive, and natural gas is fuel, adopt medium super abrasion furnace black oven process production technology to be prepared from; Wherein the mass ratio of feedstock oil and additive is 85:1 ~ 90:1;
Concrete steps are as follows:
(1) air being compressed to 165 ~ 190kPa is preheating to 700 ~ 800 DEG C through air preheater, delivers to the distribution plenum of reacting furnace through hot blast pipeline;
(2) described fuel and additive are sent into the combustion chamber of reacting furnace, the hot-air mixed combustion sent with above-mentioned distribution plenum, temperature controls at 1900 ~ 1927 DEG C;
Described feedstock oil, after fuel oil preheating device is preheated to 180 ~ 260 DEG C, is sprayed into by the trunnion section of reacting furnace, through atomization, shears, carries out the cracking reaction of 6 ~ 20 microseconds at the conversion zone of reacting furnace, produce carbon black smoke;
(3) described carbon black smoke carries out a chilling at reacting furnace quench zone, more successively through air preheater and fuel oil preheating device, finally carries out secondary chilling, makes its temperature be down to 260 ~ 290 DEG C;
(4) carbon black smoke after cooling enters main bag hose and collects, and the carbon black of collection delivers to collection cyclone separator through wind pressure fan after micron disintegrator is pulverized;
(5) carbon black of described cyclone collection is through granulator granulation, makes the particle diameter of carbon black particle be 0.5-1.4mm, then drying machine is dry.
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| CN102977643B true CN102977643B (en) | 2015-03-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108774415A (en) * | 2018-07-20 | 2018-11-09 | 宁波德泰化学有限公司 | A kind of manufacturing method of energy conservation and environmental protection carbon black |
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| CN103408973A (en) * | 2013-08-22 | 2013-11-27 | 龙星化工股份有限公司 | Low-themogenesis super-wear-resisting carbon black and production technology thereof |
| CN103421358A (en) * | 2013-08-22 | 2013-12-04 | 龙星化工股份有限公司 | Easy-to-disperse super-wear-resistant carbon black and production process thereof |
| CN103980741B (en) * | 2014-04-11 | 2016-01-20 | 嘉峪关大友嘉能化工有限公司 | A kind of method and Reaktionsofen producing rubber grade carbon black with coal tar |
| CN104610786B (en) * | 2015-02-05 | 2017-05-17 | 宁波德泰化学有限公司 | Environment-friendly process for producing carbon black |
| CN104629497B (en) * | 2015-02-05 | 2017-04-26 | 宁波德泰化学有限公司 | Environment-friendly process for preparing carbon black by utilizing tar |
| CN106349766B (en) * | 2016-09-23 | 2018-09-07 | 神雾科技集团股份有限公司 | A kind of system and method producing carbon black with coal tar |
| CN106947299A (en) * | 2017-05-03 | 2017-07-14 | 四川博蓝科新材料有限公司 | A kind of impurity content low colour carbon black production system and its production technology |
| CN108559314B (en) * | 2018-04-23 | 2020-12-15 | 江西师范大学 | Carbon black furnace |
| CN109111766B (en) * | 2018-09-08 | 2020-11-17 | 山东联科新材料有限公司 | Production method of special carbon black for rubber products |
| CN111777878A (en) * | 2020-07-07 | 2020-10-16 | 茂名环星新材料股份有限公司 | Preparation method of easily dispersible carbon black for polyurethane sealant |
| CN112048196B (en) * | 2020-08-26 | 2022-02-22 | 茂名环星新材料股份有限公司 | Carbon black and production process thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101358042A (en) * | 2008-07-29 | 2009-02-04 | 陈智贤 | Pigment carbon black products and preparation technique thereof |
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| JP2835751B2 (en) * | 1989-11-02 | 1998-12-14 | 東海カーボン株式会社 | Method for producing carbon black |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101358042A (en) * | 2008-07-29 | 2009-02-04 | 陈智贤 | Pigment carbon black products and preparation technique thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108774415A (en) * | 2018-07-20 | 2018-11-09 | 宁波德泰化学有限公司 | A kind of manufacturing method of energy conservation and environmental protection carbon black |
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Inventor after: Liu Yongbo Inventor after: Shi Baoguo Inventor after: Wan Dongdong Inventor after: Wang Lei Inventor after: Du Ninghui Inventor before: Xu Gang Inventor before: Wang Guoqiang Inventor before: Liu Jianghong Inventor before: Li Yanbo Inventor before: Hou Hegang |
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Effective date of registration: 20170511 Address after: 454000 No. 3299 Harvest Road, Jiaozuo District, Henan Patentee after: JIAOZUO LONGXING CHEMICAL CO.,LTD. Address before: 054100, Xingtai, Hebei province Shahe city east ring road long Star Street, No. 1 Patentee before: LONGXING CHEMICAL STOCK Co.,Ltd. |
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Effective date of registration: 20231013 Address after: 054000 No. 1, Longxing Street, East Ring Road, Shahe City, Xingtai City, Hebei Province Patentee after: LONGXING CHEMICAL STOCK Co.,Ltd. Patentee after: JIAOZUO LONGXING CHEMICAL CO.,LTD. Address before: No. 3299, Fengshou Road, zhongzhan District, Jiaozuo City, Henan Province Patentee before: JIAOZUO LONGXING CHEMICAL CO.,LTD. |
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Denomination of invention: A type of easily dispersed medium to super wear-resistant carbon black mixed and its production process Effective date of registration: 20231024 Granted publication date: 20150325 Pledgee: China Construction Bank Corporation Shahe Branch Pledgor: LONGXING CHEMICAL STOCK Co.,Ltd. Registration number: Y2023980057352 |