CN102976892B - Method for preparing ethanol through acetic ester hydrogenation - Google Patents
Method for preparing ethanol through acetic ester hydrogenation Download PDFInfo
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- CN102976892B CN102976892B CN201210475715.3A CN201210475715A CN102976892B CN 102976892 B CN102976892 B CN 102976892B CN 201210475715 A CN201210475715 A CN 201210475715A CN 102976892 B CN102976892 B CN 102976892B
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 175
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 title claims abstract description 137
- 238000000034 method Methods 0.000 title claims abstract description 25
- 235000019439 ethyl acetate Nutrition 0.000 title claims abstract 14
- 238000005984 hydrogenation reaction Methods 0.000 title abstract description 35
- 239000003054 catalyst Substances 0.000 claims abstract description 92
- 238000006243 chemical reaction Methods 0.000 claims abstract description 64
- 239000010949 copper Substances 0.000 claims abstract description 58
- 229910052802 copper Inorganic materials 0.000 claims abstract description 47
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 44
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 41
- 239000001257 hydrogen Substances 0.000 claims abstract description 31
- 239000002808 molecular sieve Substances 0.000 claims abstract description 31
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 31
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052684 Cerium Inorganic materials 0.000 claims abstract description 8
- 229910052746 lanthanum Inorganic materials 0.000 claims abstract description 8
- 150000002148 esters Chemical class 0.000 claims abstract description 6
- 230000009467 reduction Effects 0.000 claims description 37
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 33
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- 238000002425 crystallisation Methods 0.000 claims description 24
- 230000008025 crystallization Effects 0.000 claims description 23
- 239000012452 mother liquor Substances 0.000 claims description 21
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 19
- 239000007789 gas Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 16
- 150000002431 hydrogen Chemical class 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 12
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- 239000000243 solution Substances 0.000 claims description 12
- 230000007935 neutral effect Effects 0.000 claims description 11
- 239000007791 liquid phase Substances 0.000 claims description 10
- 239000012752 auxiliary agent Substances 0.000 claims description 9
- -1 hydrogen ester Chemical class 0.000 claims description 9
- 239000012071 phase Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 229910021529 ammonia Inorganic materials 0.000 claims description 7
- 239000007864 aqueous solution Substances 0.000 claims description 7
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 5
- 230000008016 vaporization Effects 0.000 claims description 5
- 239000012298 atmosphere Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 235000019353 potassium silicate Nutrition 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 3
- 238000009834 vaporization Methods 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 2
- 239000004480 active ingredient Substances 0.000 claims 4
- 239000002131 composite material Substances 0.000 claims 2
- 150000001875 compounds Chemical class 0.000 claims 2
- 238000009833 condensation Methods 0.000 claims 2
- 230000005494 condensation Effects 0.000 claims 2
- 238000006073 displacement reaction Methods 0.000 claims 2
- 238000011084 recovery Methods 0.000 claims 2
- 238000005406 washing Methods 0.000 claims 2
- JUMYIBMBTDDLNG-OJERSXHUSA-N hydron;methyl (2r)-2-phenyl-2-[(2r)-piperidin-2-yl]acetate;chloride Chemical compound Cl.C([C@@H]1[C@H](C(=O)OC)C=2C=CC=CC=2)CCCN1 JUMYIBMBTDDLNG-OJERSXHUSA-N 0.000 claims 1
- 239000000178 monomer Substances 0.000 claims 1
- 229940099204 ritalin Drugs 0.000 claims 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims 1
- 229920002554 vinyl polymer Polymers 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 25
- 235000011114 ammonium hydroxide Nutrition 0.000 description 17
- 239000000047 product Substances 0.000 description 15
- 238000011068 loading method Methods 0.000 description 14
- 239000002002 slurry Substances 0.000 description 13
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 10
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 10
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 9
- QKSIFUGZHOUETI-UHFFFAOYSA-N copper;azane Chemical compound N.N.N.N.[Cu+2] QKSIFUGZHOUETI-UHFFFAOYSA-N 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 229910001220 stainless steel Inorganic materials 0.000 description 9
- 239000010935 stainless steel Substances 0.000 description 9
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 8
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 8
- 239000000654 additive Substances 0.000 description 7
- 238000011156 evaluation Methods 0.000 description 7
- 238000004817 gas chromatography Methods 0.000 description 7
- 239000012299 nitrogen atmosphere Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 5
- 229910021193 La 2 O 3 Inorganic materials 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000003502 gasoline Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 229910004298 SiO 2 Inorganic materials 0.000 description 3
- 239000012065 filter cake Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910052788 barium Inorganic materials 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 238000003795 desorption Methods 0.000 description 2
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229910002422 La(NO3)3·6H2O Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910004806 Na2 SiO3.9H2 O Inorganic materials 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical group [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910021065 Pd—Fe Inorganic materials 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000012018 catalyst precursor Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- WCCJDBZJUYKDBF-UHFFFAOYSA-N copper silicon Chemical compound [Si].[Cu] WCCJDBZJUYKDBF-UHFFFAOYSA-N 0.000 description 1
- ZURAKLKIKYCUJU-UHFFFAOYSA-N copper;azane Chemical compound N.[Cu+2] ZURAKLKIKYCUJU-UHFFFAOYSA-N 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 150000002016 disaccharides Chemical class 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 150000002772 monosaccharides Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005120 petroleum cracking Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
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- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229910000314 transition metal oxide Inorganic materials 0.000 description 1
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种醋酸酯加氢制乙醇的方法。 The invention relates to a method for preparing ethanol through hydrogenation of acetate.
背景技术 Background technique
乙醇,俗称酒精,作为一种重要的化工原料,在食品、医药、化工、国防等领域得到广泛应用。由于乙醇的氧含量高达34.7%,因而也可以作为甲基叔丁基醚(MTBE)替代品加入汽油中得到乙醇汽油,在减少汽油消耗量的同时,还能够使汽油燃烧更充分,从而降低燃烧中的CO等污染物的排放。 Ethanol, commonly known as alcohol, as an important chemical raw material, is widely used in food, medicine, chemical industry, national defense and other fields. Since the oxygen content of ethanol is as high as 34.7%, it can also be added to gasoline as a substitute for methyl tert-butyl ether (MTBE) to obtain ethanol gasoline. While reducing gasoline consumption, it can also make gasoline burn more fully, thereby reducing combustion emissions of pollutants such as CO.
成熟的乙醇生产技术主要包括两条路线。一是采用石油裂解产品乙烯为原料,通过水合得到乙醇的石油路线。另外一条路线是指采用各种含糖的农产品、农林业副产物及野生植物为原料,经过水解、发酵使双糖、多糖转化为单糖并进一步转化为乙醇的生物发酵法。 Mature ethanol production technologies mainly include two routes. One is the petroleum route that uses ethylene, a product of petroleum cracking, as raw material, and obtains ethanol through hydration. Another route refers to the biological fermentation method that uses various sugar-containing agricultural products, agricultural and forestry by-products and wild plants as raw materials, and converts disaccharides and polysaccharides into monosaccharides and further into ethanol through hydrolysis and fermentation.
由于我国国情的限制,大规模使用甘蔗或玉米生产燃料乙醇受到局限,而采用纤维素为原料的乙醇生产技术尚未成熟。基于我国煤炭相对丰富的国情,由合成气制乙醇受到了广泛的关注。已报道的合成气直接制乙醇方法是合成气先在Rh/SiO2催化剂上于3-10MPa和300℃条件下反应生成乙醛、乙醇、乙酸乙酯和乙酸为主的碳二产品,然后在Cu/SiO2[JP6259632]、Pd-Fe/SiO2[JP61178940,JP61178942]或碱金属或过度金属氧化物助剂改性的CuO/Al2O3[CN1230458A]等催化剂上将乙醛、乙酸乙酯和乙酸等副产物进一步加氢转化为乙醇。由于该技术工艺条件苛刻、催化剂稳定性差、选择性低等缺点,截止目前尚未得到大规模应用。 Due to the limitations of our country's national conditions, the large-scale use of sugarcane or corn to produce fuel ethanol is limited, and the ethanol production technology using cellulose as raw material is not yet mature. Based on the fact that my country is relatively rich in coal, the production of ethanol from syngas has received extensive attention. The reported method of producing ethanol directly from synthesis gas is that the synthesis gas first reacts on the Rh/SiO 2 catalyst at 3-10MPa and 300°C to generate acetaldehyde, ethanol, ethyl acetate and acetic acid-based carbon dioxide products, and then Cu/SiO 2 [JP6259632], Pd-Fe/SiO 2 [JP61178940, JP61178942] or CuO/Al 2 O 3 [CN1230458A] and other catalysts modified by alkali metal or transition metal oxide additives, acetaldehyde, ethyl acetate By-products such as esters and acetic acid are further hydrogenated to ethanol. Due to the disadvantages of harsh process conditions, poor catalyst stability, and low selectivity, this technology has not been widely used so far.
中国专利CN101934228A 报道了一种醋酸酯加氢制乙醇的铜基催化剂,载体为氧化铝或氧化硅,助剂为锌、锰、铬、钙、钡、铁、镍、镁等元素的氧化物,其中醋酸酯的转化率最高达到88%,反应效率较低。 Chinese patent CN101934228A reports a copper-based catalyst for the hydrogenation of acetate to ethanol, the carrier is alumina or silicon oxide, and the additives are oxides of zinc, manganese, chromium, calcium, barium, iron, nickel, magnesium and other elements. Among them, the highest conversion rate of acetate is 88%, and the reaction efficiency is low.
中国专利CN102327774A报道了一种铜基催化剂应用于醋酸酯加氢制乙醇反应体系,其制备方法是在铜的可溶盐和助剂金属可溶盐混合溶液中加入硅溶胶或可溶性铝盐,搅拌均匀后,在50-95℃条件下将混合液加入到沉淀剂的溶液中,然后老化、过滤、洗涤、干燥、焙烧、成型和还原得到催化剂。所制催化剂在醋酸酯加氢反应中的最高转化率为85%,乙醇选择性为91%。 Chinese patent CN102327774A reports that a copper-based catalyst is applied to the reaction system of hydrogenation of acetate to ethanol. The preparation method is to add silica sol or soluble aluminum salt to the mixed solution of copper soluble salt and additive metal soluble salt, and stir After uniformity, the mixed solution is added to the solution of the precipitating agent under the condition of 50-95° C., and then aged, filtered, washed, dried, calcined, formed and reduced to obtain the catalyst. The highest conversion rate of the prepared catalyst in the hydrogenation reaction of acetate was 85%, and the ethanol selectivity was 91%.
中国专利CN101941887A采用氧化硅或氧化铝为载体,铜为活性组分、Zn、Mn、Cr、Ca、Ba等金属或金属氧化物为助剂制得铜基催化剂,在醋酸酯加氢反应中的选择性最高达到99%,而转化率最高达到92%。 Chinese patent CN101941887A uses silicon oxide or aluminum oxide as a carrier, copper as an active component, Zn, Mn, Cr, Ca, Ba and other metals or metal oxides as auxiliary agents to prepare a copper-based catalyst, in the hydrogenation reaction of acetate The selectivity is up to 99%, while the conversion rate is up to 92%.
中国专利CN101411990A公开了一种草酸酯加氢制乙二醇铜硅催化剂的制备方法,该方法是在铜氨络合物中加入比表面积为600-1200m2/g的介孔二氧化硅分子筛粉体中,然后经过滤、洗涤、干燥、焙烧、还原,制成催化剂。 Chinese patent CN101411990A discloses a preparation method of oxalate ester hydrogenation ethylene glycol copper silicon catalyst, the method is to add mesoporous silica molecular sieve with a specific surface area of 600-1200m2 /g in the copper ammonium complex powder, and then filtered, washed, dried, roasted and reduced to make a catalyst.
中国专利CN1935375A公开了一种用于马来酸二甲酯加氢制1,4-丁二醇的催化剂,该催化剂用大比表面的介孔分子筛 MCM-41作为载体浸渍Cu盐溶液制备催化剂前驱体,然后焙烧得到了Cu/MCM-41催化剂。在马来酸二甲酯加氢反应中,该催化剂具有较高的活性和较高的1,4-丁二醇选择性。 Chinese patent CN1935375A discloses a catalyst for the hydrogenation of dimethyl maleate to 1,4-butanediol. The catalyst uses a large specific surface mesoporous molecular sieve MCM-41 as a carrier to impregnate a Cu salt solution to prepare a catalyst precursor. body, and then calcined to obtain Cu/MCM-41 catalyst. In the hydrogenation reaction of dimethyl maleate, the catalyst has high activity and high selectivity of 1,4-butanediol.
鉴于铜系催化剂高温条件容易发生铜晶粒的聚集和烧结,因此开发具有抗高温烧结能力、高活性和高选择性的铜基催化剂是醋酸酯加氢制乙醇技术的难点之一。 In view of the fact that copper-based catalysts are prone to aggregation and sintering of copper grains under high temperature conditions, the development of copper-based catalysts with high temperature sintering resistance, high activity and high selectivity is one of the difficulties in the hydrogenation of acetate to ethanol technology.
发明内容 Contents of the invention
本发明的目的在于提供一种醋酸酯加氢制乙醇的方法,采用本发明催化剂用于醋酸酯加氢制乙醇反应,能够获得较高的乙醇生产能力和乙醇选择性,同时拥有较长的寿命,显著降低乙醇的生产成本。 The object of the present invention is to provide a method for producing ethanol by hydrogenation of acetate, using the catalyst of the present invention for the reaction of hydrogenation of acetate to produce ethanol, which can obtain higher ethanol production capacity and ethanol selectivity, and has a longer life , significantly reducing the production cost of ethanol.
本发明提供一种醋酸酯加氢制乙醇的催化剂在还原前存在大量的层状硅酸盐结构,使得铜的分散度大幅度提高,同时也增强了热稳定性,同时采用稀土助剂La和Ce的电子改性作用对铜的价态进行调控,使该催化剂不仅具有较理想的价态分布、同时亦具有良好抗高温烧结能力。该催化剂大幅度提高了铜的高分散度,在醋酸酯加氢反应中具有较高的热稳定性和加氢活性以及稳定性,减少废物排放的同时也大幅降低了后续分离成本。 The invention provides a catalyst for the hydrogenation of acetate to ethanol, which has a large amount of layered silicate structure before reduction, so that the dispersion of copper is greatly improved, and the thermal stability is also enhanced. At the same time, rare earth additives La and The electronic modification of Ce regulates the valence state of copper, so that the catalyst not only has an ideal valence state distribution, but also has good resistance to high temperature sintering. The catalyst greatly improves the high dispersion of copper, has high thermal stability, hydrogenation activity and stability in the hydrogenation reaction of acetate, reduces waste discharge and greatly reduces subsequent separation costs.
本发明提供的一种醋酸酯加氢制乙醇的催化剂的制备方法是在介孔氧化硅分子筛合成环节中,在介孔分子筛母液中加入活性组分和助剂,然后共同老化反应一段时间后,升温蒸氨、然后倒入晶化釜中进行晶化一定时间,然后过滤、洗涤并干燥后和焙烧形成本发明催化剂。采用该方法有助于提高铜在催化剂中的分散度,并促进活性组分的价态稳定和晶粒尺度稳定。 The preparation method of a catalyst for the hydrogenation of acetate to ethanol provided by the present invention is to add active components and auxiliary agents to the mother liquor of mesoporous molecular sieves during the synthesis of mesoporous silica molecular sieves, and then jointly aging and reacting for a period of time, Elevate the temperature to distill ammonia, then pour it into a crystallization kettle for crystallization for a certain period of time, then filter, wash, dry and roast to form the catalyst of the present invention. Adopting the method helps to improve the dispersion degree of copper in the catalyst, and promotes the stability of the valence state and the grain size of the active components.
本发明的技术方案: Technical scheme of the present invention:
一种用于醋酸酯加氢制乙醇的方法,在装填有铜基催化剂的固定床反应器中,在一定的温度、压力、氢酯摩尔比以及氢气循环的条件下,进行醋酸酯加氢反应生成乙醇; A method for hydrogenation of acetate to ethanol, in a fixed-bed reactor filled with a copper-based catalyst, under the conditions of certain temperature, pressure, hydrogen ester molar ratio and hydrogen circulation, the hydrogenation reaction of acetate is carried out produce ethanol;
所述的铜基催化剂是以介孔氧化硅分子筛MCM-41为载体,以铜为活性组分,以La、Ce中的至少一种元素的氧化物为助剂;各组分占催化剂重量百分比为:氧化硅=50-90wt%,活性组分铜=10-50wt%,助剂=0.1-20wt%。 The copper-based catalyst is based on mesoporous silica molecular sieve MCM-41 as a carrier, copper as an active component, and oxides of at least one element in La and Ce as an auxiliary agent; each component accounts for the weight percentage of the catalyst It is: silicon oxide=50-90wt%, active component copper=10-50wt%, auxiliary agent=0.1-20wt%.
本发明提供的用于醋酸酯加氢制乙醇的铜基催化剂的制备方法包括如下步骤:在搅拌条件下,往溶解了CTAB的水溶液中缓慢滴加可溶性硅源,同时不断添加碱溶液使pH值保持在11~11.5之间,滴加完成后,继续搅拌形成MCM-41介孔分子筛母液;在该母液中加入铜氨溶液和可溶性助剂前驱体;充分搅拌后,升高温度进行蒸氨,当液相pH值低于7时,停止加热,降温;将降温后的料液装入不锈钢晶化釜中晶化,冷却,将沉淀过滤、洗涤至中性;最后将滤饼干燥、焙烧后形成本发明催化剂。 The preparation method of the copper-based catalyst for the hydrogenation of acetate to ethanol provided by the present invention comprises the following steps: under stirring conditions, slowly add the soluble silicon source dropwise to the aqueous solution in which CTAB is dissolved, and continuously add the alkali solution to make the pH value Keep it between 11~11.5. After the dropwise addition is completed, continue to stir to form the MCM-41 mesoporous molecular sieve mother liquor; add cuproammonia solution and soluble additive precursor to the mother liquor; after fully stirring, raise the temperature to distill ammonia, When the pH value of the liquid phase is lower than 7, stop heating and lower the temperature; put the cooled material liquid into a stainless steel crystallization kettle to crystallize, cool, filter and wash the precipitate until neutral; finally dry and roast the filter cake The catalyst of the invention is formed.
可选地,所述的催化剂中介孔氧化硅MCM-41占催化剂重量的60-90%。活性组分铜占催化剂重量的20-40%。助剂占催化剂重量的1-10%。 Optionally, the mesoporous silica MCM-41 in the catalyst accounts for 60-90% of the weight of the catalyst. The active component copper accounts for 20-40% by weight of the catalyst. The auxiliary agent accounts for 1-10% of the weight of the catalyst.
本发明提供的一种醋酸酯加氢制乙醇的铜基催化剂的制备方法是经过如下步骤: The preparation method of the copper-based catalyst of a kind of acetate hydrogenation system ethanol provided by the invention is through the following steps:
1)在搅拌条件下,往溶解了CTAB的水溶液中缓慢滴加可溶性硅源,同时不断添加NaOH使pH值保持在11-11.5之间,滴加完成后,搅拌0.5-2h形成MCM-41介孔分子筛母液; 1) Under the condition of stirring, slowly add the soluble silicon source to the aqueous solution in which CTAB is dissolved, and at the same time continuously add NaOH to keep the pH value between 11-11.5. After the addition is completed, stir for 0.5-2 hours to form MCM-41 medium Molecular sieve mother liquor;
2)选用铜的一种可溶性前驱体溶解在氨水中; 2) A soluble precursor of copper is selected and dissolved in ammonia water;
3)选用助剂的一种或两种的可溶性前驱体配制成水溶液; 3) Select one or two soluble precursors of additives to prepare an aqueous solution;
4)将步骤2)中的溶液和步骤3)中的溶液倒入步骤1)的母液中,室温下搅拌4-24 h; 4) Pour the solution in step 2) and the solution in step 3) into the mother liquor in step 1), and stir at room temperature for 4-24 h;
5)将步骤4)中的生成的浆料升高温度到50-100℃进行蒸氨、当液相pH值低于7时,停止加热; 5) Raise the temperature of the slurry generated in step 4) to 50-100°C for ammonia distillation, and stop heating when the pH value of the liquid phase is lower than 7;
6)装入不锈钢晶化釜,然后在80-140℃下晶化24-72 h; 6) Put it into a stainless steel crystallization kettle, and then crystallize at 80-140°C for 24-72 hours;
7)将步骤6)中的不锈钢晶化釜冷却后,将沉淀过滤、洗涤至中性; 7) After cooling the stainless steel crystallization kettle in step 6), filter and wash the precipitate until neutral;
8)将步骤7)中的滤饼在50-120℃条件下干燥; 8) Dry the filter cake in step 7) at 50-120°C;
9)将步骤8)中干燥后的滤饼碾碎后,在350-600℃下焙烧后形成本发明催化剂。 9) After the filter cake dried in step 8) is crushed, it is calcined at 350-600° C. to form the catalyst of the present invention.
其中,可溶性硅源为正硅酸乙酯、水玻璃中的一种或者两种。 Wherein, the soluble silicon source is one or both of tetraethyl orthosilicate and water glass.
所述的助剂为La、Ce的可溶性盐,例如:硝酸盐、氯化物或乙酸盐。 The additives are soluble salts of La and Ce, such as nitrates, chlorides or acetates.
本发明提供的提供一种醋酸酯加氢制乙醇的方法包括的步骤: The steps provided by the present invention to provide a method for hydrogenation of acetate to ethanol include:
1)将制备好的负载在MCM-41分子筛上的铜基催化剂成型后放入固定床反应器中,在体积比为5-10%H2/N2气氛中进行还原,还原温度350-500℃,还原时间2-24小时; 1) Put the prepared copper-based catalyst supported on MCM-41 molecular sieve into a fixed bed reactor after molding, and perform reduction in an atmosphere with a volume ratio of 5-10% H 2 /N 2 , and the reduction temperature is 350-500 ℃, reduction time 2-24 hours;
2)还原结束后,以纯氢置换整个系统,调整反应温度到160-260℃,压力为1.0-4.0MPa,醋酸酯质量空速为0.5-3 h-1,含有醋酸酯的物料经过汽化室汽化后进入反应器与氢气反应生成乙醇; 2) After the reduction, replace the whole system with pure hydrogen, adjust the reaction temperature to 160-260°C, the pressure to 1.0-4.0MPa, the mass space velocity of acetate to 0.5-3 h -1 , and the material containing acetate to be vaporized in the vaporization chamber Then enter the reactor and react with hydrogen to generate ethanol;
3)产品经冷凝后进行气液分离,液相产品收集到产品罐,气相经过增压机增压后循环进入反应器进行反应,摩尔氢酯比为20-200;新鲜氢气根据压力变化自动补充。 3) After the product is condensed, the gas-liquid separation is carried out. The liquid phase product is collected into the product tank, and the gas phase is pressurized by the booster and then circulated into the reactor for reaction. The molar hydrogen-ester ratio is 20-200; fresh hydrogen is automatically replenished according to the pressure change .
所述的醋酸酯包括醋酸甲酯和醋酸乙酯中的一种或两种。 The acetate includes one or both of methyl acetate and ethyl acetate.
所述的含有醋酸酯物料还可以包含有乙醇和甲醇中一种或两种溶剂。 The acetate-containing material may also contain one or two solvents of ethanol and methanol.
所述的循环气相组成包括氢气、微量醋酸酯和乙醇,体积比为:100:0.01-0.2:0.01-0.2。 The composition of the circulating gas phase includes hydrogen, a small amount of acetate and ethanol, and the volume ratio is: 100:0.01-0.2:0.01-0.2.
所述的循环气相组成包括氢气、微量醋酸酯、乙醇和甲醇,体积比为:100:0.01-0.2:0.01-0.2:0.01-0.4。 The composition of the circulating gas phase includes hydrogen, trace amounts of acetate, ethanol and methanol, and the volume ratio is: 100:0.01-0.2:0.01-0.2:0.01-0.4.
步骤2)所述的反应温度为180-240℃。 The reaction temperature in step 2) is 180-240°C.
步骤2)所述的反应压力为2-4MPa。 The reaction pressure in step 2) is 2-4MPa.
步骤3)所述的反应的摩尔氢酯比为20-100。 The molar ratio of hydrogen to ester in the reaction described in step 3) is 20-100.
本发明采用蒸氨-晶化法将铜负载在介孔氧化硅分子筛上,同时采用La、Ce对催化剂中铜的价态分布以及比表面积和孔径分布进行调控,从而显著提高了催化剂的抗烧结能力。 In the present invention, copper is supported on the mesoporous silica molecular sieve by ammonia distillation-crystallization method, and at the same time, La and Ce are used to regulate the valence distribution, specific surface area and pore size distribution of copper in the catalyst, thereby significantly improving the sintering resistance of the catalyst ability.
本发明的成型催化剂用于醋酸酯加氢制乙醇反应中,在反应温度为220℃,反应压力为3MPa,摩尔氢酯比为50,醋酸酯质量空速为1.2h-1时,醋酸乙酯转化率为98.6%,乙醇选择性高达99.6%,乙醇时空收率达到628g/L.h,表现出极高的加氢活性和选择性。 The shaped catalyst of the present invention is used in the hydrogenation reaction of acetate to ethanol, when the reaction temperature is 220°C, the reaction pressure is 3MPa, the molar hydrogen-to-ester ratio is 50, and the mass space velocity of acetate is 1.2h The conversion rate is 98.6%, the ethanol selectivity is as high as 99.6%, and the ethanol space-time yield reaches 628g/Lh, showing extremely high hydrogenation activity and selectivity.
本发明结合介孔分子筛MCM-41形成过程中的独特结构,采用蒸氨-晶化法相结合的方法制备铜硅基催化剂,该方法促使铜和硅能够更多的形成较稳定的层状硅酸盐结构,从而大幅度提高了铜的高分散度。所得催化剂在醋酸酯加氢反应中具有较高的热稳定性和加氢活性以及稳定性。采用该催化剂进行醋酸酯加氢制乙醇反应,在优化条件下,乙酸乙酯转化率达到98.6%的情况下,乙醇选择性达到99.6%,减少废物排放的同时也大幅降低了后续分离成本。此外,该催化剂稳定运行1500小时,活性没有明显变化,说明该催化剂具有优良的热稳定性。 The present invention combines the unique structure of the mesoporous molecular sieve MCM-41 in the formation process, and adopts the method of combining ammonia distillation and crystallization to prepare copper-silicon-based catalysts. This method promotes the formation of more stable layered silicic acid from copper and silicon. Salt structure, thus greatly improving the high dispersion of copper. The obtained catalyst has high thermal stability, hydrogenation activity and stability in the acetate hydrogenation reaction. The catalyst is used for the hydrogenation of acetate to ethanol. Under optimized conditions, the conversion rate of ethyl acetate reaches 98.6%, and the selectivity of ethanol reaches 99.6%. While reducing waste emissions, it also greatly reduces the cost of subsequent separation. In addition, the catalyst operated stably for 1500 hours without significant change in activity, indicating that the catalyst has excellent thermal stability.
附图说明 Description of drawings
图1. 醋酸酯加氢制乙醇催化剂的模试稳定性。 Figure 1. Mold test stability of acetate hydrogenation to ethanol catalyst.
图2.醋酸酯加氢制乙醇催化剂的低温氮气吸脱附曲线。 Fig. 2. Low-temperature nitrogen adsorption and desorption curves of acetate hydrogenation to ethanol catalyst.
图3.醋酸酯加氢制乙醇催化剂的介孔孔径分布曲线。 Figure 3. Mesopore size distribution curve of acetate hydrogenation ethanol catalyst.
图4.醋酸酯加氢制乙醇催化剂的微孔孔径分布曲线。 Figure 4. Micropore pore size distribution curve of acetate hydrogenation ethanol catalyst.
具体实施方式 Detailed ways
下面通过具体实施例对本发明作进一步描述,但是它们并不对本发明作任何限制。并特别指出,实施例中使用的试剂和设备除明确说明出处外,均为市售。 The present invention will be further described below by specific examples, but they do not limit the present invention in any way. It is also pointed out that the reagents and equipment used in the examples are all commercially available unless the source is clearly stated.
实施例1: Example 1:
催化剂制备 Catalyst preparation
称量11 g CTAB(十六烷基三甲基溴化铵)置于270 g水的烧杯中并充分溶解,加入51.4 g的TEOS(正硅酸乙酯);然后添加2.2g的NaOH,使pH值在11-11.5之间;提高水浴温度至80℃后并搅拌2 h形成MCM-41分子筛的母液;称量15.2g Cu(NO3)2·3H2O和51.7ml25%的氨水,加入到150ml水中配成铜氨溶液;室温下将铜氨溶液倒入MCM-41分子筛的母液中并搅拌4h;称量0.53g La(NO3)3·6H2O加入到该浆料中;之后将水浴升温至80℃使氨气挥发,当pH值低于7时停止加热;随后将该浆料装入不锈钢晶化釜中,并在120℃下晶化24小时;晶化完成后取出冷却、过滤、洗涤至中性;然后在120℃下干燥6 h;最后在500℃下焙烧6 h形成铜负载量为20%,La2O3负载量为1%的催化剂,标记为20Cu-1La-MCM-41。采用低温氮气物理吸附仪(Tristar3000和ASAP2020,美国Micromeritics公司)对该催化剂吸脱附性能和孔径分布进行了表征,结果分别见图2、3和4。 Weigh 11 g of CTAB (cetyltrimethylammonium bromide) and place it in a beaker of 270 g of water and fully dissolve it, add 51.4 g of TEOS (tetraethyl silicate); then add 2.2 g of NaOH to make The pH value is between 11-11.5; increase the temperature of the water bath to 80°C and stir for 2 h to form the mother liquor of MCM-41 molecular sieve; weigh 15.2g Cu(NO 3 ) 2 ·3H 2 O and 51.7ml of 25% ammonia water, add Add cuproammonia solution to 150ml of water; pour the cuproammonia solution into the mother liquor of MCM-41 molecular sieves at room temperature and stir for 4 hours; weigh 0.53g La(NO 3 ) 3 6H 2 O and add to the slurry; Heat the water bath to 80°C to volatilize the ammonia gas, stop heating when the pH value is lower than 7; then put the slurry into a stainless steel crystallization kettle, and crystallize at 120°C for 24 hours; take it out and cool it after the crystallization is completed , filtered, washed until neutral; then dried at 120°C for 6 h; finally calcined at 500°C for 6 h to form a catalyst with 20% copper loading and 1% La 2 O 3 loading, labeled as 20Cu-1La -MCM-41. The adsorption and desorption performance and pore size distribution of the catalyst were characterized by a low-temperature nitrogen physical adsorption instrument (Tristar3000 and ASAP2020, Micromeritics, USA). The results are shown in Figures 2, 3 and 4, respectively.
催化剂评价 Catalyst evaluation
将制备好的催化剂压片筛分成40-60目,然后称重0.8g放入固定床等温反应器中,使用20%H2/N2气氛中进行还原,气体总量控制在200ml/min,还原温度400℃,还原时间4小时。还原结束后,以纯氢置换系统,并调整温度到215℃左右,压力为2.5MPa,摩尔氢酯比为50,乙酸乙酯(EAC)液体质量空速为1.5 h-1,采用液相高压泵进料。相隔1小时取样并采用FID检测器的气相色谱分析产物组成,并计算得到EAC转化率和乙醇选择性。反应结果见表1。 Sieve the prepared catalyst tablet into 40-60 mesh, then weigh 0.8g and put it into a fixed-bed isothermal reactor, use 20% H 2 /N 2 atmosphere for reduction, the total amount of gas is controlled at 200ml/min, The reduction temperature is 400°C, and the reduction time is 4 hours. After the reduction, replace the system with pure hydrogen, and adjust the temperature to about 215°C, the pressure at 2.5MPa, the molar hydrogen-ester ratio at 50, and the liquid mass space velocity of ethyl acetate (EAC) at 1.5 h -1 , using a liquid-phase high-pressure pump Feed. Samples were taken at intervals of 1 hour and the product composition was analyzed by gas chromatography with FID detector, and EAC conversion and ethanol selectivity were calculated. The reaction results are shown in Table 1.
实施例2 Example 2
催化剂制备 Catalyst preparation
称量11 g CTAB置于270 g水的烧杯中并充分溶解,加入59.4g的TEOS;然后添加2.2g的NaOH,使pH值在11-11.5之间;提高水浴温度至80℃后并搅拌2 h形成MCM-41分子筛的母液;称量7.6g Cu(NO3)2·3H2O和25.8ml 25%的氨水,加入到150ml水中配成铜氨溶液;室温下将铜氨溶液倒入MCM-41分子筛的母液中并搅拌4h;称量1.06g La(NO3)3·6H2O加入到该浆料中;之后将水浴升温至80℃使氨气挥发,当pH值低于7时停止加热;随后将该浆料装入不锈钢晶化釜中并在120℃下晶化24小时;晶化完成后取出冷却、过滤、洗涤至中性;然后在120℃下干燥6 h,最后在500℃下焙烧6 h形成铜负载量为10%,La2O3负载量为2%的催化剂,标记为10Cu-2La-MCM-41。 Weigh 11 g of CTAB and place it in a beaker of 270 g of water and fully dissolve it, add 59.4 g of TEOS; then add 2.2 g of NaOH to make the pH value between 11-11.5; increase the temperature of the water bath to 80 ° C and stir for 2 h Form the mother liquor of MCM-41 molecular sieve; weigh 7.6g Cu(NO 3 ) 2 3H 2 O and 25.8ml 25% ammonia water, add it to 150ml water to form a copper ammonia solution; pour the copper ammonia solution into MCM at room temperature -41 molecular sieve mother liquor and stirred for 4h; Weigh 1.06g La(NO 3 ) 3 6H 2 O and add it to the slurry; Stop heating; then put the slurry into a stainless steel crystallization kettle and crystallize at 120°C for 24 hours; after the crystallization is complete, take it out to cool, filter, and wash until neutral; then dry at 120°C for 6 h, and finally in The catalyst was calcined at 500℃ for 6 h to form a catalyst with 10% Cu loading and 2% La 2 O 3 loading, labeled as 10Cu-2La-MCM-41.
催化剂评价 Catalyst evaluation
将制备好的催化剂压片筛分成40-60目,然后称重0.8g放入固定床等温反应器中,使用20%H2/N2气氛中进行还原,气体总量控制在200ml/min,还原温度400℃,还原时间4小时。还原结束后,以纯氢置换系统,并调整温度到215℃左右,压力为2.5MPa,摩尔氢酯比为50,乙酸乙酯(EAC)液体质量空速为1.2 h-1,采用液相高压泵进料。相隔1小时取样并采用FID检测器的气相色谱分析产物组成,并计算得到EAC转化率和乙醇选择性。反应结果见表1。 Sieve the prepared catalyst tablet into 40-60 mesh, then weigh 0.8g and put it into a fixed-bed isothermal reactor, use 20% H 2 /N 2 atmosphere for reduction, the total amount of gas is controlled at 200ml/min, The reduction temperature is 400°C, and the reduction time is 4 hours. After the reduction, replace the system with pure hydrogen, and adjust the temperature to about 215°C, the pressure at 2.5MPa, the molar hydrogen-ester ratio at 50, and the liquid mass space velocity of ethyl acetate (EAC) at 1.2 h -1 , using a liquid-phase high-pressure pump Feed. Samples were taken at intervals of 1 hour and the product composition was analyzed by gas chromatography with FID detector, and EAC conversion and ethanol selectivity were calculated. The reaction results are shown in Table 1.
实施例3 Example 3
催化剂制备 Catalyst preparation
称量11 g CTAB置于270 g水的烧杯中并充分溶解,加入40g的TEOS;然后添加2.2g的NaOH,使pH值在11-11.5之间;提高水浴温度至80℃后并搅拌2 h形成MCM-41分子筛的母液;称量22.8g Cu(NO3)2·3H2O和77.5ml25%的氨水,加入到150ml水中配成铜氨溶液;室温下将铜氨溶液倒入MCM-41分子筛的母液中并搅拌4 h;称量2.7g La(NO3)3·6H2O加入到该浆料中;之后将水浴升温至80℃使氨气挥发,当pH值低于7时停止加热;随后将该浆料装入不锈钢晶化釜中并在120℃下晶化24小时;晶化完成后取出冷却、过滤、洗涤至中性;然后在120℃下干燥6 h;最后在500℃下焙烧6 h形成铜负载量为30%,La2O3负载量为5%的催化剂,标记为30Cu-5La-MCM-41。 Weigh 11 g of CTAB, place it in a beaker of 270 g of water and fully dissolve it, add 40 g of TEOS; then add 2.2 g of NaOH to make the pH value between 11-11.5; increase the temperature of the water bath to 80 °C and stir for 2 h Form the mother liquor of MCM-41 molecular sieve; weigh 22.8g Cu(NO 3 ) 2 3H 2 O and 77.5ml of 25% ammonia water, add it to 150ml water to make copper ammonia solution; pour the copper ammonia solution into MCM-41 at room temperature Molecular sieve mother liquor and stirred for 4 h; weighed 2.7g La(NO 3 ) 3 6H 2 O and added to the slurry; then heated the water bath to 80°C to volatilize the ammonia gas, and stopped when the pH value was lower than 7 Heating; then put the slurry into a stainless steel crystallization kettle and crystallize at 120°C for 24 hours; after the crystallization was completed, take it out to cool, filter, and wash until neutral; then dry at 120°C for 6 h; The catalyst was calcined at ℃ for 6 h to form a catalyst with 30% Cu loading and 5% La 2 O 3 loading, which was labeled as 30Cu-5La-MCM-41.
催化剂评价 Catalyst evaluation
将制备好的催化剂压片筛分成40-60目,然后称重0.8g放入固定床等温反应器中,使用20%H2/N2气氛中进行还原,气体总量控制在200ml/min,还原温度400℃,还原时间4小时。还原结束后,以纯氢置换系统,并调整温度到220℃左右,压力为3MPa,摩尔氢酯比为30,乙酸乙酯(EAC)液体质量空速为2h-1,采用液相高压泵进料。相隔1小时取样并采用FID检测器的气相色谱分析产物组成,并计算得到EAC转化率和乙醇选择性。反应结果见表1。 Sieve the prepared catalyst tablet into 40-60 mesh, then weigh 0.8g and put it into a fixed-bed isothermal reactor, use 20% H 2 /N 2 atmosphere for reduction, the total amount of gas is controlled at 200ml/min, The reduction temperature is 400°C, and the reduction time is 4 hours. After the reduction, replace the system with pure hydrogen, adjust the temperature to about 220°C, the pressure to 3MPa, the molar hydrogen-to-ester ratio to 30, and the liquid mass space velocity of ethyl acetate (EAC) to be 2h -1 , using a liquid-phase high-pressure pump to feed . Samples were taken at intervals of 1 hour and the product composition was analyzed by gas chromatography with FID detector, and EAC conversion and ethanol selectivity were calculated. The reaction results are shown in Table 1.
实施例4 Example 4
催化剂制备 Catalyst preparation
称量11 g CTAB置于270 g水的烧杯中并充分溶解,加入34.4g的TEOS;然后添加2.2g的NaOH,使pH值在11-11.5之间;提高水浴温度至80℃后并搅拌2 h形成MCM-41分子筛的母液;称量30.4g Cu(NO3)2·3H2O和103.4ml25%的氨水,加入到150ml水中配成铜氨溶液;室温下将铜氨溶液倒入MCM-41分子筛的母液中并搅拌4h;称量0.27g La(NO3)3·6H2O加入到该浆料中;之后将水浴升温至90℃使氨气挥发,当pH值低于7时停止加热;随后将该浆料装入不锈钢晶化釜中并在120℃下晶化24小时;晶化完成后取出冷却、过滤、洗涤至中性;然后在120℃下干燥6 h;最后在500℃下焙烧6 h形成铜负载量为40%,La2O3负载量为0.5%的催化剂,标记为40Cu-0.5La-MCM-41。 Weigh 11 g of CTAB and put it in a beaker of 270 g of water and dissolve it fully, add 34.4 g of TEOS; then add 2.2 g of NaOH to make the pH value between 11-11.5; increase the temperature of the water bath to 80 °C and stir for 2 h to form the mother liquor of MCM-41 molecular sieve; weigh 30.4g Cu(NO 3 ) 2 3H 2 O and 103.4ml of 25% ammonia water, and add it to 150ml water to form a copper ammonia solution; pour the copper ammonia solution into MCM- 41 molecular sieve mother liquor and stirred for 4 hours; Weigh 0.27g La(NO 3 ) 3 6H 2 O and add to the slurry; After that, raise the temperature of the water bath to 90°C to volatilize the ammonia gas, and stop when the pH value is lower than 7 Heating; then put the slurry into a stainless steel crystallization kettle and crystallize at 120°C for 24 hours; after the crystallization was completed, take it out to cool, filter, and wash until neutral; then dry at 120°C for 6 h; Calcined at ℃ for 6 h to form a catalyst with a copper loading of 40% and a La 2 O 3 loading of 0.5%, labeled as 40Cu-0.5La-MCM-41.
催化剂评价 Catalyst evaluation
将制备好的催化剂压片筛分成40-60目,然后称重0.8g放入固定床等温反应器中,使用20%H2/N2气氛中进行还原,气体总量控制在200ml/min,还原温度400℃,还原时间4小时。还原结束后,以纯氢置换系统,并调整温度到220℃左右,压力为3MPa,摩尔氢酯比为30,乙酸乙酯(EAC)液体质量空速为2 h-1,采用液相高压泵进料。相隔1小时取样并采用FID检测器的气相色谱分析产物组成,并计算得到EAC转化率和乙醇选择性。反应结果见表1。 Sieve the prepared catalyst tablet into 40-60 mesh, then weigh 0.8g and put it into a fixed-bed isothermal reactor, use 20% H 2 /N 2 atmosphere for reduction, the total amount of gas is controlled at 200ml/min, The reduction temperature is 400°C, and the reduction time is 4 hours. After the reduction, replace the system with pure hydrogen, and adjust the temperature to about 220°C, the pressure to 3MPa, the molar hydrogen-to-ester ratio to 30, and the liquid mass space velocity of ethyl acetate (EAC) to be 2 h -1 . material. Samples were taken at intervals of 1 hour and the product composition was analyzed by gas chromatography with FID detector, and EAC conversion and ethanol selectivity were calculated. The reaction results are shown in Table 1.
实施例5 Example 5
催化剂制备 Catalyst preparation
称量11 g CTAB置于270 g水的烧杯中并充分溶解,加入43.3g的TEOS;然后添加2.2g的NaOH,使pH值在11-11.5之间;提高水浴温度至80℃后并搅拌2 h形成MCM-41分子筛的母液;称量22.8g Cu(NO3)2·3H2O和77.5ml25%的氨水,加入到150ml水中配成铜氨溶液;室温下将铜氨溶液倒入MCM-41分子筛的母液中并搅拌4 h;称量0.1g Ce(NO3)3·6H2O加入到该浆料中;之后将水浴升温至80℃使氨气挥发,当pH值低于7时停止加热;随后将该浆料装入不锈钢晶化釜中并在120℃下晶化24小时;晶化完成后取出冷却、过滤、洗涤至中性;然后在120℃下干燥6 h;最后在500℃下焙烧6 h形成铜负载量为30%,CeO2负载量为0.2%的催化剂,标记为30Cu-0.2Ce-MCM-41。 Weigh 11 g of CTAB and place it in a beaker of 270 g of water and dissolve it fully, add 43.3 g of TEOS; then add 2.2 g of NaOH to make the pH value between 11-11.5; increase the temperature of the water bath to 80 °C and stir for 2 h to form the mother liquor of MCM-41 molecular sieve; weigh 22.8g Cu(NO 3 ) 2 3H 2 O and 77.5ml of 25% ammonia water, and add it to 150ml water to form a copper ammonia solution; pour the copper ammonia solution into MCM- 41 molecular sieve mother liquor and stirred for 4 h; weighed 0.1g Ce(NO 3 ) 3 6H 2 O and added to the slurry; then heated the water bath to 80°C to volatilize the ammonia gas, when the pH value was lower than 7 Stop heating; then put the slurry into a stainless steel crystallization kettle and crystallize at 120°C for 24 hours; after the crystallization is completed, take it out to cool, filter, and wash until neutral; then dry at 120°C for 6 h; Calcined at 500 °C for 6 h to form a catalyst with a Cu loading of 30% and a CeO loading of 0.2%, labeled as 30Cu-0.2Ce-MCM-41.
催化剂评价 Catalyst evaluation
将制备好的催化剂压片筛分成40-60目,然后称重0.8g放入固定床等温反应器中,使用20%H2/N2气氛中进行还原,气体总量控制在200ml/min,还原温度400℃,还原时间4小时。还原结束后,以纯氢置换系统,并调整温度到200℃左右,压力为3MPa,摩尔氢酯比为50,乙酸甲酯(MAC)液体质量空速为2 h-1,采用液相高压泵进料。产品经冷凝并气液分离后,气相经增压机循环进入反应器反应。相隔1小时取液样并采用FID检测器的气相色谱分析产物组成,并计算得到MAC转化率和乙醇选择性。反应结果见表1。 Sieve the prepared catalyst tablet into 40-60 mesh, then weigh 0.8g and put it into a fixed-bed isothermal reactor, use 20% H 2 /N 2 atmosphere for reduction, the total amount of gas is controlled at 200ml/min, The reduction temperature is 400°C, and the reduction time is 4 hours. After the reduction, replace the system with pure hydrogen, adjust the temperature to about 200°C, the pressure to 3MPa, the molar hydrogen-to-ester ratio to 50, and the liquid mass space velocity of methyl acetate (MAC) to be 2 h -1 . material. After the product is condensed and gas-liquid separated, the gas phase is circulated through the booster and enters the reactor for reaction. Liquid samples were taken at intervals of 1 hour and the product composition was analyzed by gas chromatography with FID detector, and MAC conversion and ethanol selectivity were calculated. The reaction results are shown in Table 1.
实施例6 Example 6
催化剂制备 Catalyst preparation
称量11 g CTAB置于270 g水的烧杯中并充分溶解,加入61.6g的Na2SiO3.9H2O;然后添加2.2g的NaOH,使pH值在11-11.5之间;提高水浴温度至80℃后并搅拌2 h形成MCM-41分子筛的母液;称量15.2g Cu(NO3)2·3H2O和51.7ml25%的氨水,加入到150ml水中配成铜氨溶液;室温下将铜氨溶液倒入MCM-41分子筛的母液中并搅拌4 h;称量5g Ce(NO3)3·6H2O加入到该浆料中;之后将水浴升温至80℃使氨气挥发,当pH值低于7时停止加热;随后将该浆料装入不锈钢晶化釜中并在120℃下晶化24小时;晶化完成后取出冷却、过滤、洗涤至中性;然后在120℃下干燥6 h;最后在500℃下焙烧6 h形成铜负载量为20%,CeO2负载量为10%的催化剂,标记为20Cu-10Ce-MCM-41。 Weigh 11 g of CTAB and place it in a beaker of 270 g of water and fully dissolve it, add 61.6 g of Na 2 SiO 3 .9H 2 O; then add 2.2 g of NaOH to make the pH between 11-11.5; increase the temperature of the water bath After reaching 80°C, stir for 2 h to form the mother liquor of MCM-41 molecular sieve; weigh 15.2g Cu(NO 3 ) 2 3H 2 O and 51.7ml of 25% ammonia water, and add it to 150ml of water to make copper ammonia solution; Pour the cuproammonia solution into the mother liquor of MCM-41 molecular sieve and stir for 4 h; weigh 5g Ce(NO 3 ) 3 6H 2 O and add it to the slurry; Stop heating when the pH value is lower than 7; then put the slurry into a stainless steel crystallization kettle and crystallize at 120°C for 24 hours; after the crystallization is completed, take it out to cool, filter, and wash until neutral; Dry for 6 h; finally calcined at 500 °C for 6 h to form a catalyst with 20% Cu loading and 10% CeO 2 loading, labeled as 20Cu-10Ce-MCM-41.
催化剂评价 Catalyst evaluation
将制备好的催化剂压片筛分成40-60目,然后称重0.8g放入固定床等温反应器中,使用20%H2/N2气氛中进行还原,气体总量控制在200ml/min,还原温度400℃,还原时间4小时。还原结束后,以纯氢置换系统,并调整温度到210℃左右,压力为3MPa,摩尔氢酯比为50,乙酸甲酯液体质量空速为1.3h-1,采用液相高压泵进料。相隔1小时取液样并采用FID检测器的气相色谱分析产物组成,并计算得到MAC转化率和乙醇选择性。反应结果见表1。 Sieve the prepared catalyst tablet into 40-60 mesh, then weigh 0.8g and put it into a fixed-bed isothermal reactor, use 20% H 2 /N 2 atmosphere for reduction, the total amount of gas is controlled at 200ml/min, The reduction temperature is 400°C, and the reduction time is 4 hours. After the reduction, replace the system with pure hydrogen, and adjust the temperature to about 210°C, the pressure to 3MPa, the molar hydrogen-to-ester ratio to 50, the liquid mass space velocity of methyl acetate to 1.3h -1 , and a liquid-phase high-pressure pump to feed. Liquid samples were taken at intervals of 1 hour and the product composition was analyzed by gas chromatography with FID detector, and MAC conversion and ethanol selectivity were calculated. The reaction results are shown in Table 1.
实施例7 Example 7
催化剂制备 Catalyst preparation
称量5.5kg CTAB置于130L水的反应釜中并充分溶解,加入25.7kg的TEOS;然后添加1.1kg的NaOH,使pH值在11-11.5之间;提高釜内液相温度至80℃后并搅拌4 h形成MCM-41分子筛的母液;称量7.6kg Cu(NO3)2·3H2O和26L25%的氨水,加入到135L水中配成铜氨溶液;室温下用离心泵将铜氨溶液打入MCM-41分子筛的母液中并搅拌4h;称量266g La(NO3)3·6H2O加入到该反应釜中;之后将釜内温度升至80℃使氨气挥发,当pH值低于7时停止加热;随后在密闭条件下将温度升高至120℃下晶化24小时;晶化完成后冷却、过滤、洗涤至水呈中性;然后在烘箱中于120℃下干燥6 h;最后在500℃下焙烧6 h形成铜负载量为20%,La2O3负载量为1%的催化剂。 Weigh 5.5kg CTAB, place it in a 130L water reactor and fully dissolve it, add 25.7kg of TEOS; then add 1.1kg of NaOH to make the pH between 11-11.5; increase the liquid phase temperature in the kettle to 80°C and stirred for 4 h to form the mother liquor of MCM-41 molecular sieve; weigh 7.6kg Cu(NO 3 ) 2 3H 2 O and 26L of 25% ammonia water, and add it to 135L water to form a cuproammonia solution; The solution was poured into the mother liquor of MCM-41 molecular sieve and stirred for 4 hours; 266g La(NO 3 ) 3 ·6H 2 O was weighed and added to the reaction kettle; then the temperature in the kettle was raised to 80°C to volatilize the ammonia gas, when the pH When the value is lower than 7, stop heating; then raise the temperature to 120°C under airtight conditions to crystallize for 24 hours; after the crystallization is completed, cool, filter, and wash until the water is neutral; then dry in an oven at 120°C 6 h; finally, it was calcined at 500℃ for 6 h to form a catalyst with 20% copper loading and 1% La 2 O 3 loading.
催化剂评价 Catalyst evaluation
将制备好的催化剂打片成型为Φ3*3mm的柱形颗粒,然后称重47g放入内径为27mm的固定床模试反应器中,使用20%H2/N2气氛中进行还原,气体总量控制在10L/min,还原温度400℃,还原时间10小时。还原结束后,以纯氢置换系统,并调整床层中心温度到220℃左右,压力为3MPa,摩尔氢酯比为50,乙酸乙酯(EAC)液体质量空速为1.2 h-1,采用液相高压泵进料。产品经冷凝并气液分离后,气相经增压机循环进入反应器反应。新鲜氢气根据压力变化自动补充。相隔1小时取液样并采用FID检测器的气相色谱分析产物组成,并计算得到EAC转化率和乙醇选择性。反应结果见表1。反应稳定性数据见图1。 The prepared catalyst was punched into Φ3*3mm columnar particles, then weighed 47g and placed in a fixed-bed model reactor with an inner diameter of 27mm, and the reduction was carried out in a 20% H 2 /N 2 atmosphere. The amount is controlled at 10 L/min, the reduction temperature is 400°C, and the reduction time is 10 hours. After the reduction, replace the system with pure hydrogen, and adjust the bed center temperature to about 220°C, the pressure at 3MPa, the molar hydrogen-ester ratio at 50, and the liquid mass space velocity of ethyl acetate (EAC) at 1.2 h -1 . High pressure pump feeding. After the product is condensed and gas-liquid separated, the gas phase is circulated through the booster and enters the reactor for reaction. Fresh hydrogen is automatically replenished according to pressure changes. Liquid samples were taken at intervals of 1 hour and the product composition was analyzed by gas chromatography with FID detector, and the EAC conversion and ethanol selectivity were calculated. The reaction results are shown in Table 1. The reaction stability data are shown in Figure 1.
实施例8: Embodiment 8:
除反应压力采用2MPa外,其他同实施例8外,反应结果见表1。 Except that reaction pressure adopts 2MPa, other is with embodiment 8, and reaction result is shown in Table 1.
实施例9: Embodiment 9:
除反应压力采用1MPa外,其他同实施例8外,反应结果见表1。 Except that reaction pressure adopts 1MPa, other is with embodiment 8, and reaction result is shown in Table 1.
实施例10: Example 10:
除反应温度采用205℃外,其他同实施例8外,反应结果见表1。 Except that reaction temperature adopts 205 ℃, other is the same as embodiment 8, and reaction result is shown in Table 1.
实施例11: Example 11:
除反应温度采用185℃外,其他同实施例8外,反应结果见表1。 Except that reaction temperature adopts 185 ℃, other is the same as embodiment 8, and reaction result is shown in Table 1.
实施例12: Example 12:
除反应温度采用235℃外,其他同实施例8外,反应结果见表1。 Except that reaction temperature adopts 235 ℃, other is the same as embodiment 8, and reaction result is shown in Table 1.
实施例13: Example 13:
除反应摩尔氢酯比采用20外,其他同实施例8外,反应结果见表1。 Except that the reaction molar hydrogen ester ratio adopts 20, other is with embodiment 8, and reaction result is shown in Table 1.
实施例14: Example 14:
除反应摩尔氢酯比采用10外,其他同实施例8外,反应结果见表1。 Except that the reaction molar hydrogen ester ratio adopts 10, other is with embodiment 8, and reaction result is shown in Table 1.
实施例15: Example 15:
除采用乙酸甲酯代替乙酸乙酯且温度为215℃外,其他同实施例8外,反应结果见表1。 Except that methyl acetate was used instead of ethyl acetate and the temperature was 215° C., the others were the same as in Example 8, and the reaction results are shown in Table 1.
表1乙酸乙(甲)酯加氢制乙醇反应结果 Table 1 Ethyl acetate hydrogenation ethanol reaction result
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