CN102975117B - Heavy-duty rail-head sample polishing clamp - Google Patents

Heavy-duty rail-head sample polishing clamp Download PDF

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Publication number
CN102975117B
CN102975117B CN201210551445.XA CN201210551445A CN102975117B CN 102975117 B CN102975117 B CN 102975117B CN 201210551445 A CN201210551445 A CN 201210551445A CN 102975117 B CN102975117 B CN 102975117B
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CN
China
Prior art keywords
heavy duty
rail head
hole
duty rail
clamp body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201210551445.XA
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Chinese (zh)
Other versions
CN102975117A (en
Inventor
陶勇
董如泉
尹屈青
李小杰
沈克
刘明辉
唐因
赵在群
赵明
罗毅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhan Iron and Steel Co Ltd
Original Assignee
Wuhan Iron and Steel Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhan Iron and Steel Group Corp filed Critical Wuhan Iron and Steel Group Corp
Priority to CN201210551445.XA priority Critical patent/CN102975117B/en
Publication of CN102975117A publication Critical patent/CN102975117A/en
Application granted granted Critical
Publication of CN102975117B publication Critical patent/CN102975117B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a heavy-duty rail-head sample polishing clamp, which comprises a disc clamp body, on which a hollow clamp adaptor is coaxially fixed; a dismountable connecting shaft is coaxially mounted in the clamp adaptor; sample through grooves for embedding heavy-duty rail-heads to be polished are uniformly distributed along the circumference of the disc clamp body; and fastening screws which are communicated with the sample through grooves are arranged on the side surface of the circumference of the disc clamp body. The invention has the advantages that the designed heavy-duty rail-head sample polishing clamp is simple in structure and convenient to mount and dismount, solves the problem that the quality and safety cannot be ensured during a manual test, and reduces the equipment cost and labor cost in batch tests.

Description

Heavy duty rail head sample polishing fixture
Technical field
The present invention relates to heavy duty rail head sample polishing aid, refer to a kind of heavy duty rail head sample polishing fixture particularly.
Background technology
Standard GB2585-2007 and TB/T2344-2011 clear stipulaties: rail end heat treatment technics requires the hardened layer shape and size that must detect rail cross section.But can only prepare rail cross section test sample by operating personnel by manual form at present, there is following defect in the preparation method of this artificial sample: the first preparation efficiency is low; Second preparation quality is not high; 3rd preparation safety coefficient is low.The requirement of large production testing can not be met far away, before the hardness distribution inspection and hat dimensional measurement of quenching heavy duty rail head, cross section must be carried out to the rail head sample of heavy rail to grind, quenching Quality of Heavy Rails By Adopting Interventions Requested comprise end hardening pattern, size and hardness distribution situation, for reaching test stone sample shown to the requirement of roughness, need to carry out polishing process to sample, but current polishing specimen holder and metallographic sample grinding machine are installed cumbersome, and the size of the size of sample groove and sample is also inconsistent.
Summary of the invention
Object of the present invention is exactly to provide the heavy duty rail head sample polishing fixture that a kind of structure is simple, efficiency is high, security performance is good.
For achieving the above object, heavy duty rail head sample polishing fixture designed by the present invention, comprise disk clamp body, described disk clamp body is coaxially fixed with the chuck adapter of hollow structure, removable connecting axle is coaxially installed with in described chuck adapter, described disk clamp body is circumferentially evenly distributed with for setting the sample groove that need polish heavy duty rail head, the circumference side of described disk clamp body is provided with the holding screw communicated with sample groove.
Further, described connecting axle the latter half of being positioned at chuck adapter is tubular construction, its barrel is provided with the oval through hole and bearing pin through hole that intersect vertically, is provided with connection bearing pin in described bearing pin through hole; The wall of described chuck adapter is provided with the lock shaft through hole corresponding with oval through hole, is plugged with lock shaft in described lock shaft through hole and oval through hole, the middle part of described lock shaft is provided with locking draw-in groove, described locking draw-in groove be connected bearing pin snap-fit engagement; Back-moving spring is provided with bottom described connecting axle and between chuck adapter intracavity bottom.Like this, can dismantle and install connecting axle and chuck adapter by extracting bearing pin.
Further, one end of described lock shaft is provided with column handle, described chuck adapter is positioned at lock shaft through hole end and is provided with the handle mounting groove corresponding with column handle.Like this, write off axle is inserted after increasing handle convenient.
Further, described chuck adapter and disk clamp body are fixed as one by the connecting bolt being arranged on its center.
Shop bolt is provided with between the mating surface of further, described chuck adapter and disk clamp body.
Further, be provided with installation base bottom described chuck adapter, described disk clamp body is provided with the installation groove corresponding with installation base.Like this, chuck adapter can more firmly be arranged on disk clamp body.
Further, the top of described connecting axle is provided with the annular slot in order to be connected with metallographic sample grinding machine.Can better be connected with metallographic sample grinding machine like this.
Further, the quantity of described sample groove is three.
Compared with prior art, the invention has the advantages that: designed heavy duty rail head sample polishing clamp structure is simple, easy installation and removal, what exist when avoiding manual test can not ensure the quality of products and safe problem, reduces the equipment cost in large quantities of process of the test and human cost.
Accompanying drawing explanation
Fig. 1 is a kind of main sectional structure schematic diagram of heavy duty rail head sample polishing fixture.
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Fig. 3 is the perspective view of connecting axle in Fig. 1.
Fig. 4 is the perspective view of chuck adapter in Fig. 1.
Fig. 5 is the side, sectional structural representation of Fig. 1.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
Heavy duty rail head sample polishing fixture shown in figure, comprise disk clamp body 4, disk clamp body 4 is coaxially fixed with the chuck adapter 2 of hollow structure, removable connecting axle 1 is coaxially installed with in chuck adapter 2, disk clamp body 4 is circumferentially evenly distributed with three for setting the sample groove 41 that need polish heavy duty rail head, the circumference side of disk clamp body 4 is provided with the holding screw 42 communicated with sample groove 41.The latter half that connecting axle 1 is positioned at chuck adapter 2 is tubular construction, its barrel is provided with the oval through hole 11 and bearing pin through hole 12 that intersect vertically, is provided with and connects bearing pin 5 in bearing pin through hole 12; The wall of chuck adapter 2 is provided with the lock shaft through hole 21 corresponding with oval through hole 11, lock shaft 3 is plugged with in lock shaft through hole 21 and oval through hole 11, the middle part of lock shaft 3 is provided with locking draw-in groove 31, described locking draw-in groove 31 be connected bearing pin 5 snap-fit engagement; Bottom connecting axle 1 and one end being provided with back-moving spring 6 lock shaft 3 between chuck adapter 2 intracavity bottom is provided with column handle 32, chuck adapter 2 is positioned at lock shaft through hole 21 end and is provided with the handle mounting groove 23 corresponding with column handle 32.Chuck adapter 2 and disk clamp body 4 are fixed as one by the connecting bolt 7 being arranged on its center.Shop bolt 8 is provided with between the mating surface of chuck adapter 2 and disk clamp body 4.Be provided with installation base 24 bottom chuck adapter 2, disk clamp body 4 is provided with the installation groove 43 corresponding with installation base 24.The top of connecting axle 1 is provided with the annular slot 13 in order to be connected with metallographic sample grinding machine.
During work, by lock shaft 3 through oval through hole 11 and lock shaft through hole 21, locking draw-in groove 31 is made to block bearing pin 5, sample to be placed in sample groove 41 and fastening with holding screw 42, then by connecting axle 1 and chuck adapter 2 this fixture to be arranged on metallographic sample grinding machine and can to start to grind work.After the work of grinding completes, firmly press lower connecting axle 1, back-moving spring 6 will rebound connecting axle 1, owing to being provided with oval through hole 11, lock shaft 3 will be flicked by corresponding, draw-in groove 31 thus depart from bearing pin 5, then extract lock shaft 3 out, extracting connecting axle 1 can carry out inspection and maintenance to this fixture.

Claims (9)

1. a heavy duty rail head sample polishing fixture, comprise disk clamp body (4), described disk clamp body (4) is coaxially fixed with the chuck adapter (2) of hollow structure, removable connecting axle (1) is coaxially installed with in described chuck adapter (2), it is characterized in that: described disk clamp body (4) is circumferentially evenly distributed with for setting the sample groove (41) that need polish heavy duty rail head, the circumference side of described disk clamp body (4) is provided with the holding screw (42) communicated with sample groove (41); The latter half that described connecting axle (1) is positioned at chuck adapter (2) is tubular construction, its barrel is provided with the oval through hole (11) and bearing pin through hole (12) that intersect vertically, is provided with in described bearing pin through hole (12) and connects bearing pin (5); The wall of described chuck adapter (2) is provided with the lock shaft through hole (21) corresponding with oval through hole (11), lock shaft (3) is plugged with in described lock shaft through hole (21) and oval through hole (11), the middle part of described lock shaft (3) is provided with locking draw-in groove (31), described locking draw-in groove (31) be connected bearing pin (5) snap-fit engagement; Back-moving spring (6) is provided with between described connecting axle (1) bottom and chuck adapter (2) intracavity bottom.
2. heavy duty rail head sample polishing fixture according to claim 1, it is characterized in that: one end of described lock shaft (3) is provided with column handle (32), described chuck adapter (2) is positioned at lock shaft through hole (21) end and is provided with the handle mounting groove (23) corresponding with column handle (32).
3. heavy duty rail head sample polishing fixture according to claim 1 and 2, is characterized in that: described chuck adapter (2) and disk clamp body (4) are fixed as one by the connecting bolt (7) being arranged on its center.
4. heavy duty rail head sample polishing fixture according to claim 3, is characterized in that: be provided with shop bolt (8) between the mating surface of described chuck adapter (2) and disk clamp body (4).
5. heavy duty rail head sample polishing fixture according to claim 1 and 2, it is characterized in that: described chuck adapter (2) bottom is provided with installation base (24), and described disk clamp body (4) is provided with the installation groove (43) corresponding with installation base (24).
6. heavy duty rail head sample polishing fixture according to claim 1 and 2, is characterized in that: the top of described connecting axle (1) is provided with the annular slot (13) in order to be connected with metallographic sample grinding machine.
7. heavy duty rail head sample polishing fixture according to claim 1 and 2, is characterized in that: the quantity of described sample groove (41) is three.
8. heavy duty rail head sample polishing fixture according to claim 3, is characterized in that: the quantity of described sample groove (41) is three.
9. heavy duty rail head sample polishing fixture according to claim 5, is characterized in that: the quantity of described sample groove (41) is three.
CN201210551445.XA 2012-12-18 2012-12-18 Heavy-duty rail-head sample polishing clamp Expired - Fee Related CN102975117B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210551445.XA CN102975117B (en) 2012-12-18 2012-12-18 Heavy-duty rail-head sample polishing clamp

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210551445.XA CN102975117B (en) 2012-12-18 2012-12-18 Heavy-duty rail-head sample polishing clamp

Publications (2)

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CN102975117A CN102975117A (en) 2013-03-20
CN102975117B true CN102975117B (en) 2015-01-21

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CN201210551445.XA Expired - Fee Related CN102975117B (en) 2012-12-18 2012-12-18 Heavy-duty rail-head sample polishing clamp

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105834914A (en) * 2016-06-07 2016-08-10 太原科技大学 No-insert metallographic sample polishing and grinding fixture
CN109142373A (en) * 2018-08-14 2019-01-04 武汉钢铁有限公司 The Microstructural Analysis of high speed heavy rail " black line " class Classifcation of flaws and depth

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3142766U (en) * 2008-04-14 2008-06-26 サンアロイ工業株式会社 Support jig for cylindrical or cylindrical grinding bodies
CN202106300U (en) * 2011-05-18 2012-01-11 宁波宝新不锈钢有限公司 Clamping tool suitable for automatic grinding and polishing
US20120084967A1 (en) * 2010-09-17 2012-04-12 Hoya Corporation Polishing jig air injection apparatus and method
JP4947675B1 (en) * 2011-11-16 2012-06-06 浜井産業株式会社 Polishing system
CN202438918U (en) * 2012-02-10 2012-09-19 天津泰伦特化学有限公司 Clamp for polishing small-size workpiece
CN202507173U (en) * 2012-03-13 2012-10-31 方式 Automatic centering fixture

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3142766U (en) * 2008-04-14 2008-06-26 サンアロイ工業株式会社 Support jig for cylindrical or cylindrical grinding bodies
US20120084967A1 (en) * 2010-09-17 2012-04-12 Hoya Corporation Polishing jig air injection apparatus and method
CN202106300U (en) * 2011-05-18 2012-01-11 宁波宝新不锈钢有限公司 Clamping tool suitable for automatic grinding and polishing
JP4947675B1 (en) * 2011-11-16 2012-06-06 浜井産業株式会社 Polishing system
CN202438918U (en) * 2012-02-10 2012-09-19 天津泰伦特化学有限公司 Clamp for polishing small-size workpiece
CN202507173U (en) * 2012-03-13 2012-10-31 方式 Automatic centering fixture

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C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20170713

Address after: 430083, Hubei Wuhan Qingshan District Factory No. 2 Gate joint stock company organs

Patentee after: Wuhan iron and Steel Company Limited

Address before: 430080 Wuchang, Hubei Friendship Road, No. A, block, floor 999, 15

Patentee before: Wuhan Iron & Steel (Group) Corp.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150121

Termination date: 20201218

CF01 Termination of patent right due to non-payment of annual fee