CN102972737A - High-vegetable protein original-brewing soy sauce and production method thereof - Google Patents

High-vegetable protein original-brewing soy sauce and production method thereof Download PDF

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Publication number
CN102972737A
CN102972737A CN2012105459255A CN201210545925A CN102972737A CN 102972737 A CN102972737 A CN 102972737A CN 2012105459255 A CN2012105459255 A CN 2012105459255A CN 201210545925 A CN201210545925 A CN 201210545925A CN 102972737 A CN102972737 A CN 102972737A
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vegetable
protein
wheat
production method
sauce
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CN102972737B (en
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孙德善
侯庆云
陈洪卫
林华
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YANTAI SHINHO ENTERPRISE FOOD CO., LTD.
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孙德善
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Abstract

The invention relates to a high-vegetable protein original-brewing soy sauce and a production method thereof. The high-vegetable protein original-brewing soy sauce contains vegetable proteins, namely soybean proteins, wheat proteins, polypeptides and amino acids which are generated through the degradation of the soybean proteins and wheat proteins, wherein the total content of the vegetable proteins is more than 12.5 g/100mL. no non-vegetable protein is added in the production method. The production method of the high-vegetable protein original-brewing soy sauce comprises the following steps: (1) cooking and puffing high-protein defatted soybeans; (2) boiling and baking high-protein wheat, and smashing the high-protein wheat after baking, so as to obtain wheat flour; (3) preparing fermentation yeast: mixing the cooked and puffed high-protein defatted soybean and the wheat flour, inoculating strains, and then culturing in a fermentation yeast-making disc to obtain the fermentation yeast; (4) fermenting at constant temperature to obtain soy sauce mash; (5) continuously squeezing: extracting raw juice from the squeezed and fermented soy sauce mash; (6) pasteurizing the raw juice; (7) continuously filtering with diatomite; and (8) filling.

Description

The former sauce of high-vegetable-plant and production method thereof
Technical field
The present invention relates to a kind of flavoring and production method thereof, particularly relate to the former sauce of a kind of high-vegetable-plant and production method thereof.
Background technology
Soy sauce is indispensable traditional zymotic liquid quelite in the daily life, formed by the fermentation of soybean and wheat, between east and west all be the flavouring of generally using; But soy sauce mostly is one-level and following other soy sauce of level on the domestic market, and special grade soy mostly is through post-production, the product that the tasty agents such as increase sodium glutamate are produced.For improving the quality of products, guarantee simultaneously the pure natural fermentating property of product, plant protein content soy sauce high and that do not add the tasty agents allotment becomes the propensity to consume and has represented the high-quality soy sauce.
Summary of the invention
In order under the prerequisite that does not add tasty agents, to improve the plant protein content in the soy sauce, the invention provides the former sauce of a kind of high-vegetable-plant and production method thereof.
The former sauce of a kind of high-vegetable-plant, contained plant protein content are more than 12.5g/100mL, and described vegetable protein is polypeptide and the amino acid that soybean protein, wheat gluten and degraded thereof produce.
The production method of the former sauce of a kind of high-vegetable-plant may further comprise the steps:
1) boiling bulked high protein defatted soybean, the butt protein content of wherein said high protein defatted soybean is more than 50%;
2) the high protein wheat is cured in boiling, cures rear pulverization process wheat and obtains wheat flour, and the butt protein content of wherein said high protein wheat is more than 20%;
3) bent material preparation: will mix by weight 1:1 with the wheat flour that cures pulverizing through the high protein defatted soybean of boiling expanding treatment, 3.042 aspergillus oryzaes are made in access bacterial strain Shanghai, after send in the koji dish, under 28-40 ℃ condition, cultivate 40-72h, keep continuous ventilating, turn over during this time song, obtain bent material;
4) ferment at constant temperature: the bent material of gained is put into fermentation tank, be spilled into saline solution in tank, the saline solution adding proportion is 1 ~ 2 times of weight of material, is 10 ~ 35 ℃ condition bottom fermentation 6 months in temperature, obtains the sauce wine with dregs;
5) continuously squeezing: the sauce wine with dregs with after the continuous screw press squeezing fermentation, extract Normal juice;
6) Normal juice is carried out pasteurize;
7) diatomite continuous filtration: after the sterilization after sediment of soy sauce 5-7 days, diatomite continuous filtration;
8) can: to filtering complete soy sauce can, and get final product.
The production method of the former sauce of high-vegetable-plant of the present invention, the expanded condition of wherein said boiling are temperature 120-140 ℃, pressure 0.20 ~ 0.30MPa.
The production method of the former sauce of high-vegetable-plant of the present invention, the condition that wherein said boiling is baked and banked up with earth is for baking and banking up with earth to wheat expansion rate more than 1.50 temperature 250-300 ℃ condition.
The production method of the former sauce of high-vegetable-plant of the present invention, the concentration of wherein said saline solution are 20-25%.
The production method of the former sauce of high-vegetable-plant of the present invention, wherein said pasteurize is for to carry out sterilization 10-30min under temperature 80-95 ℃ condition.
The production method of the former sauce of high-vegetable-plant of the present invention, wherein said can are full-automatic can.
Do not add any non-plant albumen in the production method of the former sauce of high-vegetable-plant of the present invention, protein in the soy sauce is transformed by the Rumen protein fermentation in the grain fully, the soy sauce of producing has strong ester fragrance and sauce fragrance, without other bad smells, tasty mouthfeel is mellow, and more than the phytoprotein content 12.50g/100mL, plant protein content is higher more than 33% than national special grade soy standard, more than the amino-acid nitrogen 1.20g/100mL, the shelf-life reached more than 24 months.
The specific embodiment
Embodiment 1
The production technology of the former sauce of a kind of high-vegetable-plant:
1, high protein defatted soybean 500kg(butt protein content is more than 50%), profit water 500-750kg, water temperature 50-80 ℃, behind the mixing, 0.20-0.30Mpa high steam continuously cooking, digestion time 3-15min, drain into rapidly in the atmospheric environment, realize expansion effect, rear air-cooled to 30-50 ℃;
2, high protein wheat 500kg(butt protein content is more than 20%), boiling type cures under 250-300 ℃ of temperature conditions, and dilation reaches more than 1.5, utilizes pulverizer to pulverize and obtains wheat flour;
3, the bent material of preparation: the high protein defatted soybean after boiling is expanded mixes with the wheat flour that cures pulverizing, the access bacterial strain, and inoculum concentration is 3-5 * 10 5Individual spore/kilogram high protein defatted soybean is sent into the automatic koji of disk, 2840 ℃ of starter-making temperatures, and koji time 40-72h gets bent material;
4, ferment at constant temperature technique: the song material is dropped in the fermentation tank, be spilled into the saline solution that concentration is 15-20 ° of B ' e in tank, the saline solution adding proportion is 1-2 times of weight of material; Carry out ferment at constant temperature, fermentation temperature 10-35 ℃, yeast phase 6 months, fermentation maturation sauce wine with dregs;
5, continuous squeezing process:, utilize squeezer to squeeze continuously the sauce wine with dregs and obtain living Normal juice, yield reaches more than 80%;
6, pasteurize technique: Normal juice is carried out the bus sterilization, sterilization temperature 80-95 ℃, sterilizing time 10-40min;
7, diatomite continuous filtration technique: the sediment of soy sauce after the sterilization 5 days, the recycling diatomite filter carries out continuous filtration;
8, full-automatic filling process: the soy sauce to after filtering, utilize automatic filling machine to carry out can, namely get product.
Gained soy sauce phytoprotein content is 12.50g/100mL, amino-acid nitrogen 1.20g/100mL.
Above-described embodiment is described preferred embodiment of the present invention; be not that scope of the present invention is limited; design under the prerequisite of spirit not breaking away from the present invention; various distortion and improvement that those of ordinary skills make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.

Claims (8)

1. former sauce of high-vegetable-plant is characterized in that: contained vegetable protein is polypeptide and the amino acid that soybean protein, wheat gluten and degraded thereof produce, and total content is more than 12.5g/100mL.
2. the production method of the former sauce of the described high-vegetable-plant of claim 1 may further comprise the steps:
1) boiling bulked high protein defatted soybean, the butt protein content of wherein said high protein defatted soybean is more than 50%;
2) the high protein wheat is cured in boiling, cures rear pulverization process wheat and obtains wheat flour, and the butt protein content of wherein said high protein wheat is more than 20%;
3) bent material preparation: will mix by weight 1:1 with the wheat flour that cures pulverizing through the high protein defatted soybean of boiling expanding treatment, 3.042 aspergillus oryzaes are made in access bacterial strain Shanghai, after send in the koji dish, under 28-40 ℃ condition, cultivate 40-72h, keep continuous ventilating, turn over during this time song, obtain bent material;
4) ferment at constant temperature: the bent material of gained is put into fermentation tank, be spilled into 15-20 ° of B ' e saline solution in tank, the saline solution adding proportion is 1 ~ 2 times of weight of material, is 10 ~ 35 ℃ condition bottom fermentation 6 months in temperature, obtains the sauce wine with dregs;
5) continuously squeezing: the sauce wine with dregs with after the continuous screw press squeezing fermentation, extract Normal juice;
6) Normal juice is carried out pasteurize;
7) diatomite continuous filtration: after the sterilization after sediment of soy sauce 5-7 days, diatomite continuous filtration;
8) can: to filtering complete soy sauce can, and get final product.
3. the production method of the former sauce of described high-vegetable-plant according to claim 2, it is characterized in that: the expanded condition of described boiling is temperature 120-140 ℃, pressure 0.20 ~ 0.30MPa.
4. the production method of the former sauce of described high-vegetable-plant according to claim 3 is characterized in that: the condition that described boiling is baked and banked up with earth is for baking and banking up with earth temperature 250-300 ℃ condition to wheat expansion rate more than 1.50.
5. the production method of the former sauce of described high-vegetable-plant according to claim 4, it is characterized in that: the concentration of described saline solution is 20-25%.
6. the production method of the former sauce of described high-vegetable-plant according to claim 5, it is characterized in that: described pasteurize is for to carry out sterilization 10-30min under temperature 80-95 ℃ condition.
7. the production method of the former sauce of described high-vegetable-plant according to claim 6, it is characterized in that: described high protein defatted soybean is that high protein Northeast Africa transgenosis defatted soybean, described high protein wheat are high protein Shandong winter wheat.
8. the production method of the former sauce of described high-vegetable-plant according to claim 7, it is characterized in that: described can is full-automatic can.
CN201210545925.5A 2012-12-14 2012-12-14 High-vegetable protein original-brewing soy sauce and production method thereof Active CN102972737B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104799248A (en) * 2015-05-11 2015-07-29 广东厨邦食品有限公司 Round koji making process utilizing soybean and flour as raw materials
CN107467614A (en) * 2017-07-28 2017-12-15 孙德善 The method that music promotes soy sauce brewing
CN109588641A (en) * 2018-12-07 2019-04-09 济南宜和食品有限公司 Original makes sauce and its brewing method
CN110547440A (en) * 2019-06-27 2019-12-10 山东食圣酿造食品有限公司 Preparation method of grain-protein-free soy sauce and grain-protein-free soy sauce
CN111567786A (en) * 2020-04-08 2020-08-25 湖南省长康实业有限责任公司 Sesame seed meal soy sauce brewing process
CN113142541A (en) * 2021-05-08 2021-07-23 烟台欣和企业食品有限公司 Gluten-free soy sauce seasoning and preparation method thereof
CN113519820A (en) * 2021-07-26 2021-10-22 安徽口味全食品有限公司 Soy sauce with high vegetable protein content and production method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1340309A (en) * 2000-08-30 2002-03-20 舟山兴业有限公司 Process for preparing fish soy
CN101816404A (en) * 2010-04-09 2010-09-01 福建尧记食品有限公司 Method for brewing old-method purely brewed soy sauce
CN102240028A (en) * 2010-05-13 2011-11-16 烟台欣和味达美食品有限公司 Healthy soy fumet and preparation method of healthy soy
CN102240027A (en) * 2010-05-13 2011-11-16 烟台欣和味达美食品有限公司 Healthy soy sauce fumet and healthy soy sauce

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1340309A (en) * 2000-08-30 2002-03-20 舟山兴业有限公司 Process for preparing fish soy
CN101816404A (en) * 2010-04-09 2010-09-01 福建尧记食品有限公司 Method for brewing old-method purely brewed soy sauce
CN102240028A (en) * 2010-05-13 2011-11-16 烟台欣和味达美食品有限公司 Healthy soy fumet and preparation method of healthy soy
CN102240027A (en) * 2010-05-13 2011-11-16 烟台欣和味达美食品有限公司 Healthy soy sauce fumet and healthy soy sauce

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104799248A (en) * 2015-05-11 2015-07-29 广东厨邦食品有限公司 Round koji making process utilizing soybean and flour as raw materials
CN107467614A (en) * 2017-07-28 2017-12-15 孙德善 The method that music promotes soy sauce brewing
CN109588641A (en) * 2018-12-07 2019-04-09 济南宜和食品有限公司 Original makes sauce and its brewing method
CN110547440A (en) * 2019-06-27 2019-12-10 山东食圣酿造食品有限公司 Preparation method of grain-protein-free soy sauce and grain-protein-free soy sauce
CN111567786A (en) * 2020-04-08 2020-08-25 湖南省长康实业有限责任公司 Sesame seed meal soy sauce brewing process
CN113142541A (en) * 2021-05-08 2021-07-23 烟台欣和企业食品有限公司 Gluten-free soy sauce seasoning and preparation method thereof
CN113519820A (en) * 2021-07-26 2021-10-22 安徽口味全食品有限公司 Soy sauce with high vegetable protein content and production method thereof

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Inventor after: Ji Xiaoli

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