CN102969942A - Low-energy-consumption motor-less drive type conveying device - Google Patents
Low-energy-consumption motor-less drive type conveying device Download PDFInfo
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- CN102969942A CN102969942A CN2012104766311A CN201210476631A CN102969942A CN 102969942 A CN102969942 A CN 102969942A CN 2012104766311 A CN2012104766311 A CN 2012104766311A CN 201210476631 A CN201210476631 A CN 201210476631A CN 102969942 A CN102969942 A CN 102969942A
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Abstract
The invention discloses a low-energy-consumption motor-less drive type conveying device. The low-energy-consumption motor-less drive type conveying device comprises supports, wherein static electricity magnets are uniformly arranged on the supports, a guide rail supporting seat is arranged in the center of two supports, a magnetic suspension guide rail pair is arranged on the guide rail supporting seat, a lower supporting block is arranged on the magnetic suspension guide rail pair, a dynamic electricity magnet is arranged on the lower supporting block, an upper supporting block is arranged on the dynamic electricity magnet, and a working platform is arranged on the upper supporting block; a coil is wound on each static electricity magnet and another coil is wound on each dynamic electricity magnet; and four corners of end faces in the vertical direction of each static electricity magnet and each dynamic electricity magnet are cut away, and the cut amounts and the cut angles of the four corners are consistent. With the adoption of the low-energy-consumption motor-less drive type conveying device, motor-less drive and automatic guide of a movable rail are realized, the energy consumption during conveying operation is greatly reduced, the friction during conveying operation is eliminated, and the accuracy during operation is improved.
Description
The application is application number: 201110381216.3, the applying date: 2011.11.26, title: the dividing an application of " a kind of low energy consumption for framing shaping machine is without the motor-driven conveyer ".
Technical field
The present invention relates to a kind of conveyer of coated fabric framing shaping machine.
Background technology
The functional coat fabric refers to by apply the coating paste with specific function in the fabric one or both sides, so that fabric has such as Waterproof Breathable, antifouling and antibiosis, the moisture absorption heat radiation, the product of the specific functions such as Antistatic radiation-proof, can be made into clothes, tent, curtain etc., in life in improving people's daily life or operational environment or the work comfort level, reduced in the surrounding environment harmful substance to the extent of injury of human body, and can guarantee the normal operation of people under some adverse circumstances, in industry, the disaster relief, military, have a wide range of applications in the fields such as field work, along with being becoming better and approaching perfection day by day of functional coat fabric product technology, it is expected in health care, be applied in the other fields such as special protection, have openr market prospects.
Framing shaping machine is the important production equipment in the functional coat fabric production process, can finish simultaneously the coating to fabric coating, oven dry, directly determined the quality of final products, and in framing shaping machine, transmission is its important functional part, fabric is after coating, carry it into that baking oven carries out drying and with coated and dried by transmission, when treating that coated fabric is transferred out baking oven, just can obtain required functional coat fabric, because the functional coat fabric is generally taked the continous way production model, in its production process, require transmission in running order all the time, the motor that namely drives transmission work is in running order all the time, so that the energy consumption in the production process is larger, proposition along with global low-carbon economy and energy-saving and emission-reduction policy, how when guaranteeing product quality, reduce the energy consumption in the production process, become the key factor that restriction functional coat fabric further develops.Therefore, be necessary that the operation principle that transmits starts with from framing shaping machine, propose a kind of functional coat fabric framing shaping machine that integrates the advantages such as low energy consumption, high efficiency.
The electromagnetic force that magnetic levitation technology utilizes electromagnet to produce realizes adhesive and the repulsion between the object, if be applied in the transmission of functional coat fabric framing shaping machine, can realize the work that transmits in without the situation of motor, greatly reduce the energy consumption in the production process, and can effectively reduce the noise that transmits in the running, improve the precision that transmits under low speed and the high-speed motion state, reduce to transmit the wear extent in the running, meet the production requirement of low-carbon economy and energy-saving and emission-reduction.
Through retrieval, discovery is in the patent application of magnetic suspension train, existence is without the motor-driven technology, but because magnetic suspension train operation speed is exceedingly fast (average speed per hour reaches 400 kilometers), so that magnetic suspension train can only move at the magnetic suspended guide of line slideway or radius of curvature very big (about 8000 meters), with the train operation unstable properties that prevents that train from causing in the general circular orbit required very big centripetal force of operation, but in the application's patent, the speed of service of magnetic suspended guide is less, when the magnetcisuspension floating guide rail moves to circumferential segment, fully can be in the situation that does not affect the system works performance, the poor centripetal force that provides of electromagnetic force that relies on the guiding electromagnet that is installed in moving guide rail both sides to produce.In addition, in the application's patent, guidance system and suspension system are separated in the locus, avoided between two systems factors such as magnetic field, the temperature field unsettled problem of caused total system service behaviour that intercouples.
Therefore, at present there are no the patent application without motor-driven and the selfguided low energy consumption transmission of energy, in particular for the low energy consumption conveyer that integrates magnetic suspension driving and automatic guide in the functional coat fabric framing shaping machine.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructurely, energy consumption is low, kinematic accuracy is high is used for the low energy consumption of framing shaping machine without the motor-driven conveyer.
Technical solution of the present invention is:
A kind of low energy consumption for framing shaping machine is without the motor-driven conveyer, it is characterized in that: comprise support, static magnet evenly is installed on the support, two stands middle position upper mounting rail bearing, it is secondary that magnetic suspended guide is installed on the guide rail bearing, and the lower support piece is installed on the magnetic suspended guide pair, on the lower support piece motor magnet is installed, install rest pad on the motor magnet, installment work platform on the upper support piece; All be wound with coil on each static magnet and the motor magnet.
Each static magnet and motor magnet vertically four angles of end face are all cut, and the excision amount at four angles and excision angle are all consistent.
Motor magnet is along the both sides difference sensor installation support of direction of feed, and each end of sensor stand is sensor installation respectively; Each static magnet is installed respectively a transducer near motor magnet one side.
Each static magnet and motor magnet are made by soft magnetic material.
Be installed on transducer on the sensor stand of motor magnet both sides along the centre distance of direction of feed, equate with the centre distance of the two static magnet in adjacent three static magnet outsides.
Described magnetic suspended guide pair comprises the quiet guide rail of magnetic suspension and the quiet guide rail of aiding support, the unsteady guide rail sleeve of magnetcisuspension is contained on the quiet guide rail of magnetic suspension, magnetcisuspension floating guide rail installed inside carrying electromagnet, the moving guide rail of aiding support is installed at the outer side-lower of magnetcisuspension floating guide rail and the quiet guide rail relative position of aiding support place.
During system works, at first by the secondary stable suspersion of realizing motor magnet and workbench of magnetic suspended guide, subsequently, with motor magnet and the coil electricity that is arranged in four static magnet of motor magnet both sides, so that be positioned at two static magnet of motor magnet one side motor magnet is produced electromagnetic attraction, two static magnet that are positioned at the motor magnet opposite side produce electromagnetic repulsion force to motor magnet, driving motor magnet moves along direction of feed, because static magnet and motor magnet vertically four angles of end face are cut, so that static magnet motor magnet is made a concerted effort along the electromagnetic force of guide direction is zero, guaranteed the accurate guiding in the moving guide rail running.When motor magnet moves along direction of feed, effect by transducer in motor magnet and the static magnet, be about to switch on by the static magnet coil at place so that be positioned at motor magnet, be positioned at the static magnet coil outage of motor magnet rear side, because moving guide rail need not whole static magnet coils and is in "on" position in running always, therefore, compare with traditional functional coat fabric framing shaping machine transmission, greatly reduce the energy consumption in the production process, service life of equipment and equipment running precision have been improved, meet the low-carbon economy requirement fully, have preferably application prospect.
The present invention at first utilizes electromagnetic force to realize the stable suspersion of motor magnet and workbench, recycle subsequently electromagnetic attraction that static magnet produces motor magnet and the effect of electromagnetic repulsion force, in time control the energising situation in each static magnet institute coiling, so that be positioned at the static magnet energising at motor magnet place, all the other static magnet no powers, realized moving guide rail without motor-driven and automatic guide, energy consumption when greatly reducing transmission work, eliminate the friction that transmits in the running, improved the precision in the running.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is that a kind of low energy consumption for framing shaping machine of the present invention is without the general structure schematic diagram of motor-driven conveyer;
Fig. 2 is the A-A view of Fig. 1;
Fig. 3 is the partial view of Fig. 1;
Force analysis figure when Fig. 4 is the operation of motor magnet;
Fig. 5, Fig. 6, Fig. 7 are the operation principle schematic diagram of motor magnet.
Embodiment
Referring to accompanying drawing 1,2,3,4,5,6,7, a kind of low energy consumption for framing shaping machine is without the motor-driven conveyer, comprise support 6,15, support 6, the static magnet 2 of being made by soft magnetic material is installed on 15 uniformly, 3, two stands middle position upper mounting rail bearing, the quiet guide rail 1 of magnetic suspension and the quiet guide rail 17 of aiding support are installed on the guide rail bearing, 21, magnetcisuspension floating guide rail 5 is sleeved on the quiet guide rail 1 of magnetic suspension, magnetcisuspension floating guide rail 5 installed inside carrying electromagnet 19,20, magnetcisuspension floating guide rail 5 outer side-lowers and the quiet guide rail 17 of aiding support, the moving guide rail 18 of aiding support is installed at 21 relative position places, 22, lower support piece 16 is installed on the magnetcisuspension floating guide rail 5,23, lower support piece 16, the motor magnet 4 that installation one is made by soft magnetic material on 23, install rest pad 10 on the motor magnet 4,12, upper support piece 10, installment work platform 9 on 12, all be wound with coil 8 on each static magnet and the motor magnet, 11,13, and vertically four angles of end face are cut for it, excision amount and excision angle are all consistent, motor magnet 4 is along the both sides sensor installation support 26 of direction of feed, 27, sensor stand 26, each end of 27 is installed respectively four transducers 24,25,28,29, each static magnet 2,3 close motor magnet 4 one sides are equipped with transducer 30,31, and be installed on motor magnet both sides sensor stand 26, transducer 24 on 27,25,28, the 29 centre distance m along direction of feed equate with the centre distance n of adjacent three static magnet, two static magnet in the outer part.
Accompanying drawing 4 is the at a time force diagram of suffered electromagnetic force of motor magnet, by accompanying drawing 4 as can be known, motor magnet is zero at the electromagnetic force component of this moment guide direction (Y-direction), electromagnetic force component along direction of feed (directions X) superposes mutually, so that workbench moves along direction of feed under the drive of motor magnet.
Below in conjunction with accompanying drawing from a work period of the present invention be that example elaborates.
Before the work, motor magnet 4 and workbench 9 drop on the aiding support guideway 17,18 and 21,22, each electromagnet coil no power.
During work, lift magnet 19 in the magnetcisuspension floating guide rail 5,20 at first energisings, so that motor magnet 4 and workbench 9 stable suspersion under the effect of magnetic suspension workbench 5, subsequently, static magnet a to motor magnet 4 and motor magnet 4 present positions, b, g, the h energising, at this moment, motor magnet 4 suffered electromagnetic forces as shown in Figure 4, by accompanying drawing 4 as can be known, motor magnet 4 is zero at the electromagnetic force component of guide direction (Y-direction), electromagnetic force component along direction of feed (directions X) superposes mutually, can so that workbench 9 under the drive of motor magnet 4, move along direction of feed.Accompanying drawing 5 is residing a certain position behind motor magnet 4 stable suspersions, at this moment, motor magnet 4 and static magnet a, b, g, the energising of h coil, so that static magnet b, g and a, h produces electromagnetic attraction and electromagnetic repulsion force to motor magnet 4 respectively, under the effect of electromagnetic force, motor magnet 4 moves along direction of feed, when motor magnet 4 moves to position shown in Figure 6, transducer 25,28,29,24 respectively to transducer 33,34,35,36 generation effects, so that static magnet a, the outage of h coil, static magnet c, the energising of f coil, motor magnet 4 continues to move to along direction of feed the position of accompanying drawing 7 under the effect of inertia force, at this moment, static magnet c, f produces electromagnetic attraction to motor magnet, static magnet b, the g sense of current that coil passes into changes, and motor magnet 4 is produced electromagnetic repulsion force, guarantees that all the time motor magnet moves along direction of feed.
Behind the end-of-job, the coil blackout of motor magnet and corresponding static magnet, behind the motor magnet feed-disabling, lift magnet 19 in the magnetic suspension workbench 5,20 coil blackout, magnetic suspension workbench 5, motor magnet 4 and workbench 9 drop on the aiding support guideway 17,18,21,22.
Claims (1)
1. a low energy consumption is without the motor-driven conveyer, it is characterized in that: comprise support, static magnet evenly is installed on the support, two stands middle position upper mounting rail bearing, it is secondary that magnetic suspended guide is installed on the guide rail bearing, and the lower support piece is installed on the magnetic suspended guide pair, on the lower support piece motor magnet is installed, install rest pad on the motor magnet, installment work platform on the upper support piece; All be wound with coil on each static magnet and the motor magnet; Each static magnet and motor magnet vertically four angles of end face are all cut, and the excision amount at four angles and excision angle are all consistent; Motor magnet is along the both sides difference sensor installation support of direction of feed, and each end of sensor stand is sensor installation respectively; Each static magnet is installed respectively a transducer near motor magnet one side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210476631.1A CN102969942B (en) | 2011-11-26 | 2011-11-26 | A kind of framing shaping machine low energy consumption is without motor-driven conveyer |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110381216 CN102505394B (en) | 2011-11-26 | 2011-11-26 | Low-energy-consumption no-motor-drive type transmission device used for stenter |
| CN201210476631.1A CN102969942B (en) | 2011-11-26 | 2011-11-26 | A kind of framing shaping machine low energy consumption is without motor-driven conveyer |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110381216 Division CN102505394B (en) | 2011-11-26 | 2011-11-26 | Low-energy-consumption no-motor-drive type transmission device used for stenter |
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| Publication Number | Publication Date |
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| CN102969942A true CN102969942A (en) | 2013-03-13 |
| CN102969942B CN102969942B (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210476631.1A Active CN102969942B (en) | 2011-11-26 | 2011-11-26 | A kind of framing shaping machine low energy consumption is without motor-driven conveyer |
| CN 201110381216 Active CN102505394B (en) | 2011-11-26 | 2011-11-26 | Low-energy-consumption no-motor-drive type transmission device used for stenter |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110381216 Active CN102505394B (en) | 2011-11-26 | 2011-11-26 | Low-energy-consumption no-motor-drive type transmission device used for stenter |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105059945A (en) * | 2015-07-13 | 2015-11-18 | 南通大学 | Self-driven magnetic suspension curved-straight composite cyclic type transmission unit |
| CN106516620A (en) * | 2016-12-26 | 2017-03-22 | 贵阳普天物流技术有限公司 | Drive method and device for annular sorting machine |
| CN108890699A (en) * | 2018-07-06 | 2018-11-27 | 袁芳革 | Reciprocating type motion razor |
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|---|---|---|---|---|
| CN103046280B (en) * | 2013-01-21 | 2014-03-12 | 南通大学 | Magnetic suspension tentering sizing transmitting unit |
| CN103485108B (en) * | 2013-01-21 | 2015-03-25 | 南通大学 | Magnetic suspension tentering and setting transmission system with reasonable guide system structure |
| CN103485110B (en) * | 2013-01-21 | 2015-06-03 | 南通大学 | Structure-simplified tentering shaping and transmitting mechanism |
| CN103485109B (en) * | 2013-01-21 | 2015-03-25 | 南通大学 | Operation-reliable tentering and setting transmission device |
| CN112356681A (en) * | 2020-12-04 | 2021-02-12 | 桂林电子科技大学 | Power system of hydrogen energy powered magnetic levitation trolley and control method thereof |
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| CN1579917A (en) * | 2003-07-31 | 2005-02-16 | 因温特奥股份公司 | Drive equipment for escalator step or moving walkway plate |
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| JPH09252504A (en) * | 1996-03-15 | 1997-09-22 | Hitachi Kiden Kogyo Ltd | Magnetic levitation transfer device |
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- 2011-11-26 CN CN 201110381216 patent/CN102505394B/en active Active
Patent Citations (4)
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| CN1579917A (en) * | 2003-07-31 | 2005-02-16 | 因温特奥股份公司 | Drive equipment for escalator step or moving walkway plate |
| KR20110036445A (en) * | 2009-10-01 | 2011-04-07 | 한국기계연구원 | Magnetic levitation conveyance device |
| CN101753067A (en) * | 2010-01-11 | 2010-06-23 | 南通大学 | Magnetic field decoupling structure for direct-driven type magnetic suspension linear feed unit |
| CN202039212U (en) * | 2011-03-30 | 2011-11-16 | 江苏日新印染机械有限公司 | Main transmission driving system of stentering heat setting machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105059945A (en) * | 2015-07-13 | 2015-11-18 | 南通大学 | Self-driven magnetic suspension curved-straight composite cyclic type transmission unit |
| CN106429461A (en) * | 2015-07-13 | 2017-02-22 | 南通大学 | Self-driven magnetic suspension bent and straight composite circulation type transmission unit high in reliability |
| CN106564758A (en) * | 2015-07-13 | 2017-04-19 | 南通大学 | Self-driven type magnetic suspension curvilinear and linear composite circulating type conveying unit |
| CN106516620A (en) * | 2016-12-26 | 2017-03-22 | 贵阳普天物流技术有限公司 | Drive method and device for annular sorting machine |
| CN108890699A (en) * | 2018-07-06 | 2018-11-27 | 袁芳革 | Reciprocating type motion razor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102969942B (en) | 2015-08-12 |
| CN102505394A (en) | 2012-06-20 |
| CN102505394B (en) | 2013-03-13 |
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| CB03 | Change of inventor or designer information |
Inventor after: Qian Yongming Inventor after: Zhou Yidan Inventor after: Wu Qiang Inventor after: Ma Suyang Inventor after: Liao Ping Inventor before: Wu Qiang Inventor before: Zhou Yidan Inventor before: Qian Yongming Inventor before: Ma Suyang |
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Free format text: CORRECT: INVENTOR; FROM: WU QIANG ZHOU YIDAN QIAN YONGMING MA SUYANG TO: QIAN YONGMING ZHOU YIDAN WU QIANG MA SUYANG LIAO PING |
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Effective date of registration: 20210615 Address after: 226019 No.205, building 6, Nantong University, No.9, Siyuan Road, Nantong City, Jiangsu Province Patentee after: Center for technology transfer, Nantong University Address before: 226019 Jiangsu city of Nantong province sik Road No. 9 Patentee before: NANTONG University |