CN102969334A - Color filter structure for WOLED and manufacturing method thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及有机发光显示器,尤其涉及一种用于WOLED(White Organic Light Emitting Diode,白光有机发光二极管)的彩色滤光片结构及其制造方法。The present invention relates to an organic light emitting display, in particular to a color filter structure for WOLED (White Organic Light Emitting Diode, white organic light emitting diode) and a manufacturing method thereof.
背景技术Background technique
有机发光二极管(Organic Light Emitting Diode,OLED)具有主动发光、发光效率高、反应时间快、工作电压低、广视角、面板厚度薄、功耗低、工作温度范围广以及可实现柔性显示等诸多优点,因而被称为继CRT(Cathode Ray Tube,阴极射线管)、LCD(Liquid Crystal Display,液晶显示器)之后的第三代显示技术。其中,白光有机发光二极管属于面光源,相较于LED的点光源,可以制造成大面积、任意形状的平板光源,因而更适合液晶显示器的背光源及全彩色的OLED显示器。Organic Light Emitting Diode (OLED) has many advantages such as active luminescence, high luminous efficiency, fast response time, low operating voltage, wide viewing angle, thin panel thickness, low power consumption, wide operating temperature range, and flexible display. Therefore, it is called the third-generation display technology after CRT (Cathode Ray Tube, cathode ray tube) and LCD (Liquid Crystal Display, liquid crystal display). Among them, white organic light-emitting diodes are surface light sources. Compared with LED point light sources, they can be manufactured into large-area, arbitrary-shaped flat light sources. Therefore, they are more suitable for liquid crystal display backlight and full-color OLED displays.
在全彩色的OLED显示器中,三基色(Red、Green和Blue)虽然同等重要,但白光发射却获得了更多的关注,这是因为任何想得到的色彩范围都可以通过将白光过滤而得到。例如,OLED器件可以包含发射红色、绿色、蓝色三种光的化合物,以共同产生白光。然而,这也同时带来一些问题,比如器件的效率低于1lm/W,需要大的驱动电压,而且使用寿命较短。In full-color OLED displays, the three primary colors (Red, Green, and Blue) are equally important, but white light emission gets more attention because any conceivable color range can be obtained by filtering the white light. For example, an OLED device can contain compounds that emit red, green, and blue light to collectively produce white light. However, this also brings some problems at the same time, such as the efficiency of the device is lower than 1lm/W, a large driving voltage is required, and the service life is short.
现有技术中,出于WOLED的使用寿命考虑,其光源的色点偏黄,难以达成标准电视显示器的色点要求(如,9000~10000K)。一种解决方案是在于,采用非等比例设计的像素开口率来达到标准的白点位置,但是客制化光罩的应用会增加成本花费。此外,如果直接采用色点较接近的标准白点光源,又会缩短使用寿命。In the prior art, considering the service life of WOLED, the color point of its light source is yellowish, and it is difficult to meet the color point requirements of standard TV displays (eg, 9000~10000K). One solution is to use a non-proportionally designed pixel aperture ratio to achieve a standard white point position, but the application of a customized mask will increase the cost. In addition, if a standard white point light source with a closer color point is directly used, the service life will be shortened.
有鉴于此,如何设计一种用于WOLED的彩色滤光片结构,以有效地消除上述缺陷,并且还可节约成本,延长光源的使用寿命,是业内相关技术人员亟待解决的一项课题。In view of this, how to design a color filter structure for WOLED to effectively eliminate the above-mentioned defects, save costs, and prolong the service life of the light source is an urgent problem to be solved by relevant technical personnel in the industry.
发明内容Contents of the invention
针对现有技术中的WOLED光源在使用时所存在的上述缺陷,本发明提供了一种用于WOLED的彩色滤光片结构及其制造方法。Aiming at the above-mentioned defects in the use of WOLED light sources in the prior art, the present invention provides a color filter structure for WOLED and a manufacturing method thereof.
依据本发明的一个方面,提供了一种用于白光有机发光二极管的彩色滤光片结构,包括:According to one aspect of the present invention, a color filter structure for a white organic light emitting diode is provided, including:
一玻璃基板;a glass substrate;
一黑色矩阵图案层,位于所述玻璃基板的上方,所述黑色矩阵图案层包括多个间隔分布的黑矩阵;以及A black matrix pattern layer located above the glass substrate, the black matrix pattern layer comprising a plurality of black matrices distributed at intervals; and
一像素层,包括一红色子像素、一绿色子像素、一第一蓝色子像素和一第二蓝色子像素,其中,所述红色子像素、所述绿色子像素、所述第一蓝色子像素和所述第二蓝色子像素中的每一子像素均设置于相邻的黑矩阵之间,A pixel layer, including a red sub-pixel, a green sub-pixel, a first blue sub-pixel and a second blue sub-pixel, wherein the red sub-pixel, the green sub-pixel, the first blue Each sub-pixel of the color sub-pixel and the second blue sub-pixel is arranged between adjacent black matrices,
其中,所述第二蓝色子像素的薄膜厚度小于所述第一蓝色子像素的薄膜厚度。Wherein, the film thickness of the second blue sub-pixel is smaller than the film thickness of the first blue sub-pixel.
优选地,白光有机发光二极管光源通过所述第二蓝色子像素后的色温介于5500K~13000K之间。Preferably, the color temperature of the white organic light emitting diode light source passing through the second blue sub-pixel is between 5500K~13000K.
优选地,白光有机发光二极管光源通过所述第二蓝色子像素的色温为T2且未通过所述第二蓝色子像素的色温为T1,则T2与T1满足:T2-T1>2000K。Preferably, the color temperature of the white organic light emitting diode light source passing through the second blue sub-pixel is T2 and the color temperature of not passing through the second blue sub-pixel is T1, then T2 and T1 satisfy: T2-T1>2000K.
优选地,该彩色滤光片结构还包括一保护层(OC,Over Coat),位于所述像素层的上方,并用以填平所述像素层。Preferably, the color filter structure further includes a protective layer (OC, Over Coat), located above the pixel layer, and used to fill up the pixel layer.
依据本发明的另一个方面,提供了一种用于白光有机发光二极管的彩色滤光片结构的制造方法,包括以下步骤:According to another aspect of the present invention, a method for manufacturing a color filter structure for a white organic light emitting diode is provided, comprising the following steps:
提供一玻璃基板;providing a glass substrate;
形成一黑色矩阵图案层于所述玻璃基板的上方,其中,该黑色矩阵图案层包括多个间隔分布的黑矩阵;forming a black matrix pattern layer above the glass substrate, wherein the black matrix pattern layer includes a plurality of black matrices distributed at intervals;
形成一红色子像素、一绿色子像素和一第一蓝色子像素于相邻的黑矩阵之间;以及forming a red sub-pixel, a green sub-pixel and a first blue sub-pixel between adjacent black matrices; and
形成一第二蓝色子像素于相邻的黑矩阵之间,其中,所述红色子像素、所述绿色子像素、所述第一蓝色子像素和所述第二蓝色子像素构成一像素层,并且所述第二蓝色子像素的薄膜厚度小于所述第一蓝色子像素的薄膜厚度。forming a second blue sub-pixel between adjacent black matrices, wherein the red sub-pixel, the green sub-pixel, the first blue sub-pixel and the second blue sub-pixel form a A pixel layer, and the film thickness of the second blue sub-pixel is smaller than the film thickness of the first blue sub-pixel.
优选地,该制造方法还包括:形成一保护层于所述像素层的上方,从而填平所述像素层。Preferably, the manufacturing method further includes: forming a protection layer above the pixel layer, so as to fill up the pixel layer.
优选地,该白光有机发光二极管光源通过所述第二蓝色子像素后的色温介于5500K~13000K之间。Preferably, the color temperature of the white organic light emitting diode light source after passing through the second blue sub-pixel is between 5500K~13000K.
依据本发明的又一个方面,提供了一种用于白光有机发光二极管的彩色滤光片结构的制造方法,包括以下步骤:According to yet another aspect of the present invention, a method for manufacturing a color filter structure for a white organic light emitting diode is provided, comprising the following steps:
提供一玻璃基板;providing a glass substrate;
形成一黑色矩阵图案层于所述玻璃基板的上方,其中,该黑色矩阵图案层包括多个间隔分布的黑矩阵;forming a black matrix pattern layer above the glass substrate, wherein the black matrix pattern layer includes a plurality of black matrices distributed at intervals;
形成一红色子像素和一绿色子像素,所述红色子像素和所述绿色子像素均位于相邻的黑矩阵之间;forming a red sub-pixel and a green sub-pixel, the red sub-pixel and the green sub-pixel are both located between adjacent black matrices;
涂布一蓝色阻层于所述红色子像素和绿色子像素的上方;coating a blue resist layer on the red sub-pixel and the green sub-pixel;
采用半调光制程(half tone)形成一第一蓝色子像素和一第二蓝色子像素,其中,所述红色子像素、所述绿色子像素、所述第一蓝色子像素和所述第二蓝色子像素构成一像素层,所述第二蓝色子像素的薄膜厚度小于所述第一蓝色子像素的薄膜厚度。A first blue sub-pixel and a second blue sub-pixel are formed using a half tone process, wherein the red sub-pixel, the green sub-pixel, the first blue sub-pixel and the The second blue sub-pixel constitutes a pixel layer, and the film thickness of the second blue sub-pixel is smaller than the film thickness of the first blue sub-pixel.
优选地,该制造方法还包括:形成一保护层于所述像素层的上方,从而填平所述像素层。Preferably, the manufacturing method further includes: forming a protective layer above the pixel layer, so as to fill up the pixel layer.
优选地,该白光有机发光二极管光源通过所述第二蓝色子像素后的色温介于5500K~13000K之间。Preferably, the color temperature of the white organic light emitting diode light source after passing through the second blue sub-pixel is between 5500K~13000K.
采用本发明的用于WOLED的彩色滤光片结构及其制造方法,在像素层中采用红色子像素、绿色子像素、第一蓝色子像素和第二蓝色子像素的RGBB’结构,藉由第二蓝色子像素的薄膜厚度小于第一蓝色子像素的薄膜厚度,使光源通过该第二蓝色子像素而修正频谱行为,进而达到显示器所需的色温要求。此外,第一蓝色子像素和第二蓝色子像素为相同颜色的色阻材质制成,仅薄膜厚度不同,因而可节省制程上的换线成本。Using the color filter structure for WOLED and its manufacturing method of the present invention, the RGBB' structure of red sub-pixel, green sub-pixel, first blue sub-pixel and second blue sub-pixel is adopted in the pixel layer, by Since the film thickness of the second blue sub-pixel is smaller than the film thickness of the first blue sub-pixel, the light source passes through the second blue sub-pixel to modify the spectral behavior, thereby achieving the required color temperature requirement of the display. In addition, the first blue sub-pixel and the second blue sub-pixel are made of color-resist materials of the same color, and only the thickness of the film is different, so that the cost of line replacement in the manufacturing process can be saved.
附图说明Description of drawings
读者在参照附图阅读了本发明的具体实施方式以后,将会更清楚地了解本发明的各个方面。其中,Readers will have a clearer understanding of various aspects of the present invention after reading the detailed description of the present invention with reference to the accompanying drawings. in,
图1示出依据本发明的一实施方式的用于白光有机发光二极管的彩色滤光片结构示意图;FIG. 1 shows a schematic structural diagram of a color filter for a white organic light-emitting diode according to an embodiment of the present invention;
图2示出依据本发明的另一实施方式,用于白光有机发光二极管的彩色滤光片结构的制造方法的流程框图;FIG. 2 shows a flow chart of a method for manufacturing a color filter structure for a white organic light emitting diode according to another embodiment of the present invention;
图3示出采用图2的制造方法所形成的彩色滤光片结构的主要步骤分解示意图;Fig. 3 shows the main step exploded schematic diagram of the color filter structure formed by the manufacturing method of Fig. 2;
图4示出依据本发明的又一实施方式,用于白光有机发光二极管的彩色滤光片结构的制造方法的流程框图;以及Fig. 4 shows a flow chart of a method for manufacturing a color filter structure for a white organic light emitting diode according to yet another embodiment of the present invention; and
图5示出采用图4的制造方法所形成的彩色滤光片结构的主要步骤分解示意图。FIG. 5 shows an exploded schematic diagram of main steps of the color filter structure formed by the manufacturing method in FIG. 4 .
具体实施方式Detailed ways
为了使本申请所揭示的技术内容更加详尽与完备,可参照附图以及本发明的下述各种具体实施例,附图中相同的标记代表相同或相似的组件。然而,本领域的普通技术人员应当理解,下文中所提供的实施例并非用来限制本发明所涵盖的范围。此外,附图仅仅用于示意性地加以说明,并未依照其原尺寸进行绘制。In order to make the technical content disclosed in this application more detailed and complete, reference may be made to the drawings and the following various specific embodiments of the present invention, and the same symbols in the drawings represent the same or similar components. However, those skilled in the art should understand that the examples provided below are not intended to limit the scope of the present invention. In addition, the drawings are only for schematic illustration and are not drawn according to their original scale.
下面参照附图,对本发明各个方面的具体实施方式作进一步的详细描述。The specific implementation manners of various aspects of the present invention will be further described in detail below with reference to the accompanying drawings.
图1示出依据本发明的一实施方式的用于白光有机发光二极管的彩色滤光片结构示意图。FIG. 1 shows a schematic structural diagram of a color filter for a white organic light emitting diode according to an embodiment of the present invention.
参照图1,本发明的彩色滤光片结构包括:一玻璃基板10、一黑色矩阵图案层和一像素层。Referring to FIG. 1 , the color filter structure of the present invention includes: a
具体地,黑色矩阵图案层位于玻璃基板10的上方。在图1中,黑色矩阵图案层包括多个间隔分布的黑矩阵,即,黑矩阵201、203、205、207和209。像素层包括一红色子像素(Red sub-pixel)302、一绿色子像素(Green sub-pixel)304、一第一蓝色子像素(Bluesub-pixel)306和一第二蓝色子像素308。其中,红色子像素302、绿色子像素304、第一蓝色子像素306和第二蓝色子像素308中的每一子像素均设置于相邻的黑矩阵之间。例如,红色子像素302位于黑矩阵201与黑矩阵203之间,绿色子像素304位于黑矩阵203与黑矩阵205之间,第一蓝色子像素306位于黑矩阵205与黑矩阵207之间,以及第二蓝色子像素308位于黑矩阵207与黑矩阵209之间。Specifically, the black matrix pattern layer is located above the
需要特别说明的是,本发明的彩色滤光片结构采用RGBB’四个子像素的架构,且第二蓝色子像素308的薄膜厚度设置为小于第一蓝色子像素306的薄膜厚度。如此一来,当白光有机发光二极管穿过第二蓝色子像素308后,可对显示画面的色温加以调节。It should be noted that the color filter structure of the present invention adopts a structure of RGBB' four sub-pixels, and the film thickness of the second
在一具体实施例中,白光有机发光二极管光源通过第二蓝色子像素308后的色温介于5500K~13000K之间。较佳地,若定义白光有机发光二极管光源通过第二蓝色子像素308的色温为T2,且未通过第二蓝色子像素308的色温为T1,则T2与T1满足:T2-T1>2000K。In a specific embodiment, the color temperature of the white OLED light source passing through the second
在一具体实施例中,该彩色滤光片结构还包括一保护层40(OC,Over Coat)。该保护层40位于像素层的上方,并用以填平该像素层。例如,该保护层40不仅填充黑矩阵201和红色子像素302左侧的区域,还填充红色子像素302、绿色子像素304之间且黑矩阵203上方的区域。In a specific embodiment, the color filter structure further includes a protective layer 40 (OC, Over Coat). The
图2示出依据本发明的另一实施方式,用于白光有机发光二极管的彩色滤光片结构的制造方法的流程框图。图3示出采用图2的制造方法所形成的彩色滤光片结构的主要步骤分解示意图。FIG. 2 shows a flow chart of a method for manufacturing a color filter structure for a white organic light emitting diode according to another embodiment of the present invention. FIG. 3 shows an exploded schematic diagram of main steps of the color filter structure formed by the manufacturing method in FIG. 2 .
参照图2,在该制造方法中,首先,提供一玻璃基板(步骤S101)。然后,形成一黑色矩阵图案层于玻璃基板的上方,其中,该黑色矩阵图案层包括多个间隔分布的黑矩阵(步骤S103)。接着,形成一红色子像素、一绿色子像素和一第一蓝色子像素于相邻的黑矩阵之间(步骤S105)。最后,形成一第二蓝色子像素于相邻的黑矩阵之间,其中,红色子像素、绿色子像素、第一蓝色子像素和第二蓝色子像素构成一像素层,并且第二蓝色子像素的薄膜厚度小于第一蓝色子像素的薄膜厚度(步骤S107)。Referring to FIG. 2 , in the manufacturing method, firstly, a glass substrate is provided (step S101 ). Then, a black matrix pattern layer is formed on the glass substrate, wherein the black matrix pattern layer includes a plurality of black matrices distributed at intervals (step S103 ). Next, a red sub-pixel, a green sub-pixel and a first blue sub-pixel are formed between adjacent black matrices (step S105 ). Finally, a second blue sub-pixel is formed between adjacent black matrices, wherein the red sub-pixel, the green sub-pixel, the first blue sub-pixel and the second blue sub-pixel form a pixel layer, and the second The film thickness of the blue sub-pixel is smaller than the film thickness of the first blue sub-pixel (step S107 ).
结合图2和图3,在该彩色滤光片结构的制造方法中,首先提供一玻璃基板10。然后,形成一黑色矩阵图案层于玻璃基板10的上方,该黑色矩阵图案层由多个间隔分布的黑矩阵构成,如黑矩阵201、203、205、207和209,如图3(a)所示。接着,形成一红色子像素302、一绿色子像素304和一第一蓝色子像素306于相邻的黑矩阵之间。更详细地,形成红色子像素302于黑矩阵201与黑矩阵203之间,形成绿色子像素304于黑矩阵203与黑矩阵205之间,以及形成第一蓝色子像素306于黑矩阵205与黑矩阵207之间。最后,形成一第二蓝色子像素308于相邻的黑矩阵207与黑矩阵209之间,其中,红色子像素302、绿色子像素304、第一蓝色子像素306和第二蓝色子像素308构成一像素层,并且第二蓝色子像素308的薄膜厚度小于第一蓝色子像素306的薄膜厚度,如图3(b)所示。Referring to FIG. 2 and FIG. 3 , in the manufacturing method of the color filter structure, a
在一具体实施例中,该制造方法还包括:形成一保护层40于像素层的上方,从而填平该像素层,如图3(c)所示。In a specific embodiment, the manufacturing method further includes: forming a
图4示出依据本发明的又一实施方式,用于白光有机发光二极管的彩色滤光片结构的制造方法的流程框图。图5示出采用图4的制造方法所形成的彩色滤光片结构的主要步骤分解示意图。FIG. 4 shows a flow chart of a method for manufacturing a color filter structure for a white organic light emitting diode according to yet another embodiment of the present invention. FIG. 5 shows an exploded schematic diagram of main steps of the color filter structure formed by the manufacturing method in FIG. 4 .
参照图4,在该制造方法中,首先,提供一玻璃基板(步骤S201)。然后,形成一黑色矩阵图案层于玻璃基板的上方,该黑色矩阵图案层包括多个间隔分布的黑矩阵(步骤S203)。接着,形成一红色子像素和一绿色子像素于相邻的黑矩阵之间(步骤S205)。接着,涂布一蓝色色阻层于红色子像素和绿色子像素的上方(步骤S207)。最后,利用半调光(half tone)制程形成一第一蓝色子像素和一第二蓝色子像素,其中,红色子像素、绿色子像素、第一蓝色子像素和第二蓝色子像素构成一像素层,并且第二蓝色子像素的薄膜厚度小于第一蓝色子像素的薄膜厚度(步骤S209)。Referring to FIG. 4 , in the manufacturing method, first, a glass substrate is provided (step S201 ). Then, a black matrix pattern layer is formed on the glass substrate, and the black matrix pattern layer includes a plurality of black matrices distributed at intervals (step S203 ). Next, a red sub-pixel and a green sub-pixel are formed between adjacent black matrices (step S205 ). Next, a blue color resist layer is coated on the red sub-pixel and the green sub-pixel (step S207 ). Finally, a first blue sub-pixel and a second blue sub-pixel are formed by using a half tone process, wherein the red sub-pixel, the green sub-pixel, the first blue sub-pixel and the second blue sub-pixel The pixels constitute a pixel layer, and the film thickness of the second blue sub-pixel is smaller than the film thickness of the first blue sub-pixel (step S209 ).
结合图4和图5,在该彩色滤光片结构的制造方法中,首先提供一玻璃基板10。然后,形成一黑色矩阵图案层于玻璃基板10的上方,该黑色矩阵图案层由多个间隔分布的黑矩阵构成,如黑矩阵201、203、205、207和209。接着,形成一红色子像素302和一绿色子像素304于相邻的黑矩阵之间。具体地,形成红色子像素302于黑矩阵201与黑矩阵203之间,形成绿色子像素304于黑矩阵203与黑矩阵205之间。接着,涂布一蓝色色阻层50于红色子像素302和绿色子像素304的上方,如图5(a)所示。最后,利用半调光(half tone)制程对蓝色色阻层50进行处理,形成一第一蓝色子像素306和一第二蓝色子像素310,如图5(b)所示。在此,红色子像素302、绿色子像素304、第一蓝色子像素306和第二蓝色子像素310构成一像素层,并且第二蓝色子像素310的薄膜厚度小于第一蓝色子像素306的薄膜厚度。Referring to FIG. 4 and FIG. 5 , in the manufacturing method of the color filter structure, a
在一具体实施例中,该制造方法还包括:形成一保护层40于像素层的上方,从而填平该像素层,如图5(c)所示。In a specific embodiment, the manufacturing method further includes: forming a
采用本发明的用于WOLED的彩色滤光片结构及其制造方法,在像素层中采用红色子像素、绿色子像素、第一蓝色子像素和第二蓝色子像素的RGBB’结构,藉由第二蓝色子像素的薄膜厚度小于第一蓝色子像素的薄膜厚度,使光源通过该第二蓝色子像素而修正频谱行为,进而达到显示器所需的色温要求。此外,第一蓝色子像素和第二蓝色子像素为相同颜色的色阻材质制成,仅薄膜厚度不同,因而可节省制程上的换线成本。Using the color filter structure for WOLED and its manufacturing method of the present invention, the RGBB' structure of red sub-pixel, green sub-pixel, first blue sub-pixel and second blue sub-pixel is adopted in the pixel layer, by Since the film thickness of the second blue sub-pixel is smaller than the film thickness of the first blue sub-pixel, the light source passes through the second blue sub-pixel to modify the spectral behavior, thereby achieving the required color temperature requirement of the display. In addition, the first blue sub-pixel and the second blue sub-pixel are made of color-resist materials of the same color, and only the thickness of the film is different, so that the cost of line replacement in the manufacturing process can be saved.
上文中,参照附图描述了本发明的具体实施方式。但是,本领域中的普通技术人员能够理解,在不偏离本发明的精神和范围的情况下,还可以对本发明的具体实施方式作各种变更和替换。这些变更和替换都落在本发明权利要求书所限定的范围内。Hereinbefore, specific embodiments of the present invention have been described with reference to the accompanying drawings. However, those skilled in the art can understand that without departing from the spirit and scope of the present invention, various changes and substitutions can be made to the specific embodiments of the present invention. These changes and substitutions all fall within the scope defined by the claims of the present invention.
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US20150349029A1 (en) * | 2014-05-27 | 2015-12-03 | Lg Display Co., Ltd. | Display panel and method for manufacturing thereof |
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US20150349029A1 (en) * | 2014-05-27 | 2015-12-03 | Lg Display Co., Ltd. | Display panel and method for manufacturing thereof |
US10388705B2 (en) * | 2014-05-27 | 2019-08-20 | Lg Display Co., Ltd. | Display panel and method for manufacturing thereof |
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