CN102968146B - Heater power unit, multichannel heating installation power supply system and power cabinet - Google Patents

Heater power unit, multichannel heating installation power supply system and power cabinet Download PDF

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Publication number
CN102968146B
CN102968146B CN201210438974.9A CN201210438974A CN102968146B CN 102968146 B CN102968146 B CN 102968146B CN 201210438974 A CN201210438974 A CN 201210438974A CN 102968146 B CN102968146 B CN 102968146B
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power
heater
temp controlled
power supply
controlled meter
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CN102968146A (en
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季琨
陈丽
周国锋
刘祎
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Shanghai Institute of Satellite Equipment
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Shanghai Institute of Satellite Equipment
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The present invention relates to the heater power unit of a kind of power supply technical field, multichannel heating installation power supply system and power cabinet;Described heater power unit, including heater, temp controlled meter, solid-state voltage regulator and temperature sensor, temp controlled meter electrically connects with temperature sensor, temp controlled meter electrically connects with solid-state voltage regulator, solid-state voltage regulator is supplied to heater and heats to product after being regulated by output power, temp controlled meter pre-set product heating-up temperature, temperature sensor sends the actual temperature of product to temp controlled meter, after actual temperature and preset temperature are contrasted by temp controlled meter, control solid-state voltage regulator and export different power to heater, make the temperature remained constant of product。Also disclose multichannel heating installation power supply system and the power cabinet of this system is installed, the combination of several heater power unit is collectively formed supply module, several supply modules are combined together by multichannel heating installation power supply system, and are equipped with what power supply module was formed。By the power-supply system of the present invention, heating process is made to reduce experimentation cost, effectively ensure test reliability。

Description

Heater power unit, multichannel heating installation power supply system and power cabinet
Technical field
The present invention relates to power supply technical field, in particular it relates to a kind of heater power unit, apply the multichannel heating installation power supply system of this heater power unit and be provided with the power cabinet of this electric power system。
Background technology
Spacecraft is before launching, it is necessary to be simulated the vacuum thermal test of the cold darkness environment in space in special space simulator, to check the reasonability of its thermal design and to examine the high temperature performance of its unit。In process of the test, to use the Orbital heat flux analog such as infrared lamp arrays and infrared heating cage that product surface is heated, with the solar radiation of solar radiation, earth infra-red radiation and earth reflection that analog equipment bears in space。These heaters have characteristic high-power, multichannel。Owing to needing to provide stable hot-fluid, it is common that will obtain temperature value by temperature sensor, feed back to power control system, control system adjusts program control direct current in real time according to closed loop control algorithm and exports and be controlled。Temperature Feedback to be passed through expensive data acquisition device system and realize。
The power used due to the Orbital heat flux simulation heating device such as infrared heating cage and infrared lamp is relatively big, is generally above 1000W, traditionally scheme, it is necessary to the high-power programme-controlled dc power of collocation more than 1000W, costly;If heater is split, due to single channel heater power difference in control process, the problems such as net synchronization capability difference can be caused again, bring test error。
Existing method is to improve power and the performance of heater power unit by changing circuit characteristic, such as Chinese patent " electric heater power device " (patent No.: ZL200920221432.X) is that the low frequency heavy-current discharge pulse formed by super electric capacity energy storage means provides power supply for electric heater, reaches the purpose improving power and precisely heating。But the power of this power supply still is limited to itself output, heating and temperature control is difficult, and error is big。
Summary of the invention
For defect of the prior art, it is an object of the invention to provide a kind of heater power source device, including heater power unit, multichannel heating installation power supply system and power cabinet。
According to an aspect of the present invention, a kind of heater power unit is provided, including heater, it is characterized in that, also include temp controlled meter, solid-state voltage regulator and temperature sensor, described temp controlled meter electrically connects with described temperature sensor, described temp controlled meter electrically connects with described solid-state voltage regulator, described solid-state voltage regulator is supplied to described heater and heats to product after being regulated by output power, described temp controlled meter pre-set product heating-up temperature, described temperature sensor sends the actual temperature of product to described temp controlled meter, after actual temperature and preset temperature are contrasted by described temp controlled meter, control described solid-state voltage regulator and export different power to described heater, make the temperature remained constant of described product。
Preferably, the preset temperature of described temp controlled meter controls to arrange or manually arrange on the spot by remote signal。
Preferably, the output of said supply unit is 1000 to 2000W。
Additionally provide a kind of multichannel heating installation power supply system, it is characterized in that, the heater power unit combination that several are above-mentioned is collectively formed a supply module, and several supply modules are combined together by described multichannel heating installation power supply system, and are equipped with what power supply module was formed。
Preferably, the supply module in described multichannel heating installation power supply system is 2 to 8, and in described supply module, heater power unit is 2 to 8。
Preferably, described power module is one。
Preferably, the input of described power module is 380V alternating current, exports the 126V alternating current described solid-state voltage regulator of supply by three-phase transformer and powers。
Also provide for a kind of power cabinet being provided with above-mentioned multichannel heating installation power supply system。
Compared with prior art, the present invention has following beneficial effect:
(1) solve high-power heater centralized Control power supply reliability problem during spacecraft space environmental test;
(2), when solving spacecraft space environmental simulation test, high-power heater needs the problem that the cost that multichannel programme-controlled dc power and Multichannel data acquisition device bring improves;
(3) improve the response speed that power supply controls, it is to avoid the problem making heter temperature superelevation after response, the heating making heater is safer reliably。
Accompanying drawing explanation
By reading detailed description non-limiting example made with reference to the following drawings, the other features, objects and advantages of the present invention will become more apparent upon:
Fig. 1 is the structural representation of heater power unit;
Fig. 2 is the structural representation of multichannel heating installation power supply system;
Fig. 3 is the structural representation of power cabinet。
In figure: 1 is temp controlled meter, 2 is solid-state voltage regulator, and 3 is heater, and 4 is temperature sensor, and 10 is power supply unit, and 20 is electric power system, and 30 is power cabinet, and 31 is power module。
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in detail。Following example will assist in those skilled in the art and are further appreciated by the present invention, but do not limit the present invention in any form。It should be pointed out that, to those skilled in the art, without departing from the inventive concept of the premise, it is also possible to make some deformation and improvement。These broadly fall into protection scope of the present invention。
Embodiment
Referring to accompanying drawing 1, heater power unit 10 includes temp controlled meter 1, solid-state voltage regulator 2, heater 3 and temperature sensor 4, heater 3 is installed in and preheats in product, one or more temperature sensor 4 is set in the relevant position of product, temp controlled meter 1 electrically connects with temperature sensor 4, temp controlled meter electrically connects with solid-state voltage regulator 2, solid-state voltage regulator 2 is supplied to heater 3 and heats to product after being regulated by output power, by the target heating temperature to temp controlled meter 1 pre-set product, temperature sensor 4 sends the actual temperature of product to temp controlled meter 1, after actual temperature and preset temperature are contrasted by described temp controlled meter, built-in pid algorithm through temp controlled meter, control solid-state voltage regulator 2 and export different power to heater 3, make the temperature remained constant of described product。Temp controlled meter 1 selects AI708 temp controlled meter, and the target temperature of temp controlled meter 1 is set and can be arranged by remotely controlling computer or local manually setting。
Referring to accompanying drawing 2,3,2 to 8 heater power unit 10 are grouped together into supply module 20,2 to 8 supply modules 20 are grouped together into multichannel heating installation power supply system again, and the power cabinet 30 being provided with this multichannel heating installation power supply system is equipped with power module 31 to the heating offer high power stabilized power source of product。Power module 31 will obtain the alternating current of 126V by 3 phase transformer after 380V alternating current transformation。In use, selecting 4 power supply units 10 are formed a supply module 20, supply module 20 can be used alone。May select and 4 supply modules 20 are formed a switch board 30。The power supply of heater is all individually controlled by a road temp controlled meter by so each road, substantially increases reliability。Individually carry out temperature control, be individually powered controlling, mutually do not interfere with between each road。The present invention uses the cheap temp controlled meter of heating to realize closed loop thermal control。The capacity of one road power supply can reach more than 2000W。In use, can be installed in rack by little electric supply installation combination centrally connected power supply;If desired, it is possible to disperseed to use。
Invention introduces controlled Alternating Current Power Supply voltage regulating module system, it is provided that the high-power power supply no less than 2000W of every road power。Have employed Distributed Design, each road powers a corresponding road voltage regulating module, and this road voltage regulating module is only controlled by again the intelligent temperature control table on this road, thus can realize quickly response and high reliability。The common module based on programme-controlled dc power to carry out output computing by the control software design of control system, and response speed can only achieve ten seconds levels;Employing the distributed control mode of the present invention, each road powers and is limited only by the control of relevant temp controlled meter, it may be achieved be not less than the quick response of 0.5 second。And, distributed control mode avoids the unified risk using control software design to bring: if all power supplies are all controlled by a control software design, and when control software design or control computer go wrong, all supplying channels all can break down。Intelligent temperature control table corresponding to each road power supply station, all with communication interface, can be carried out configuration by remotely controlling computer and operate。Completed operation by the unified file that arranges, because of and centralized Control can be realized on distributed basis。
Above specific embodiments of the invention are described。It is to be appreciated that the invention is not limited in above-mentioned particular implementation, those skilled in the art can make various deformation or amendment within the scope of the claims, and this has no effect on the flesh and blood of the present invention。

Claims (1)

1. the power cabinet being provided with multichannel heating installation power supply system, it is characterized in that, described multichannel heating installation power supply system is that the combination of several heater power unit is collectively formed a supply module, several supply modules are combined together by described multichannel heating installation power supply system, and are equipped with what power supply module was formed;
In described supply module, heater power unit is 2 to 8;
The input of described power module is 380V alternating current, exports 126V alternating current supply solid-state voltage regulator by three-phase transformer and powers;
Wherein, described heater power unit, including heater, also include temp controlled meter, solid-state voltage regulator and temperature sensor, described temp controlled meter electrically connects with described temperature sensor, described temp controlled meter electrically connects with described solid-state voltage regulator, described solid-state voltage regulator is supplied to described heater and heats to product after being regulated by output power, described temp controlled meter pre-set product heating-up temperature, described temperature sensor sends the actual temperature of product to described temp controlled meter, after actual temperature and preset temperature are contrasted by described temp controlled meter, control described solid-state voltage regulator and export different power to described heater, make the temperature remained constant of described product;
Described solid-state voltage regulator is connected with power supply by power supply buses;
Described heater power unit adopts Distributed Design, the corresponding road solid-state voltage regulator of each road power supply, the corresponding road temp controlled meter of each road solid-state voltage regulator;
The preset temperature of described temp controlled meter controls to arrange or manually arrange on the spot by remote signal;
The output of said supply unit is 1000 to 2000W。
CN201210438974.9A 2012-11-06 2012-11-06 Heater power unit, multichannel heating installation power supply system and power cabinet Active CN102968146B (en)

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CN102968146B true CN102968146B (en) 2016-06-22

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104035461B (en) * 2014-07-02 2016-09-21 深圳市捷佳伟创新能源装备股份有限公司 A kind of temperature control system and method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6935572B1 (en) * 2004-11-02 2005-08-30 Lewis T. Smole Temperature differential eliminator
CN201020598Y (en) * 2007-03-14 2008-02-13 东莞市康达机电工程有限公司 Large power flash butt welder power supply cabinet
CN202006581U (en) * 2010-11-27 2011-10-12 郑永勤 Heating device for heat forming machine
CN202351719U (en) * 2011-11-07 2012-07-25 湖南科伦制药有限公司 Temperature control system of multi-layer co-extruded membrane transfusion bag production line

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW486734B (en) * 2000-04-20 2002-05-11 Mks Instr Inc Heater control system including satellite control units with integrated power supply and electronic temperature control

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6935572B1 (en) * 2004-11-02 2005-08-30 Lewis T. Smole Temperature differential eliminator
CN201020598Y (en) * 2007-03-14 2008-02-13 东莞市康达机电工程有限公司 Large power flash butt welder power supply cabinet
CN202006581U (en) * 2010-11-27 2011-10-12 郑永勤 Heating device for heat forming machine
CN202351719U (en) * 2011-11-07 2012-07-25 湖南科伦制药有限公司 Temperature control system of multi-layer co-extruded membrane transfusion bag production line

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