CN102963702A - Automatic counting device for bearing parts - Google Patents
Automatic counting device for bearing parts Download PDFInfo
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- CN102963702A CN102963702A CN2012105327735A CN201210532773A CN102963702A CN 102963702 A CN102963702 A CN 102963702A CN 2012105327735 A CN2012105327735 A CN 2012105327735A CN 201210532773 A CN201210532773 A CN 201210532773A CN 102963702 A CN102963702 A CN 102963702A
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- frequency converter
- belt
- automatic counting
- feed belt
- plc
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- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention relates to a belt type automatic counting machine, which is suitable for counting various single-piece products, and comprises two sloping block type material separation devices arranged above a conveying belt, wherein two optoelectronic signal detectors, a PLC(Programmable Logic Controller), a frequency converter and a touch screen are arranged behind the sloping block type material separation devices; the optoelectronic signal detectors are connected with the PLC and are connected with the touch screen through communication cables; the PLC is connected with the frequency converter through an intermediate relay; the frequency converter is connected with a three-phase motor; and the three-phase motor controls the speed of the conveying belt. Compared with the prior art, the invention has the benefits that the automatic counting device for bearing parts can ensure the accuracy of the packaging product quantity, at the same time, reduces the labor intensity of workers to a certain extent, reduces the quantity of the workers, lowers the reworking probability, and improves the working efficiency.
Description
Technical field
The present invention relates to a kind of belt-type automatic counting apparatus, be applicable to all kinds of single products and count.
Background technology
The quantity of bearing ring is confirmed in batches, the common way of general company is manually to count, or count after piling up, need a large amount of personnel and time, the order of accuarcy of quantity depends on personnel's sense of responsibility fully, runs into the situation of large-tonnage product, volume deviation can appear unavoidably, and quantity difference is very large, no matter what all can cause damage to company, and can't remedy.
What company adopted at present is exactly manually to count, personnel are a lot, efficient is not high, and no matter how to manage, and always makes mistakes, many companies suffer a loss, lacked and to have suffered customer complaint, can lose equally, and corporate image also can be destroyed, it is too fat to move virtually just to have formed personnel, the various wastes of inefficiency.
Leaning manufacturing requires to stop unnecessary waste from each link, will reduce enterprise cost so, shortens the product work flow, enhances productivity.
Summary of the invention
Technical matters to be solved by this invention is to propose a kind of belt-type automatic counting apparatus for above-mentioned prior art, for the work of checking of bearing ring quantity provides assurance.
The present invention solves the problems of the technologies described above the solution that adopts: the belt-type automatic counting apparatus, it is characterized in that comprising two groups of sloping block type material separation devices that are arranged at the feed belt top, its rear is provided with two groups of optical signal detectors and PLC controller, frequency converter and touch-screen, described optical signal detector links to each other with the PLC controller, and link to each other with touch-screen by communication cable, the PLC controller links to each other with frequency converter by intermediate relay, frequency converter links to each other with three phase electric machine, the speed of three phase electric machine control feed belt.
Press such scheme, described sloping block type material separation device includes the material blocking rod that is arranged at the feed belt both sides, keeps apart with the product that front and back are stayed close.
Press such scheme, described optical signal detector includes the infrared detector that is symmetricly set in the feed belt both sides.
The present invention uses the feed belt mode of movement, driving product by electric motor drive moves forward, control the speed of counting by PLC controller control feed belt operating speed, detect the quantity that product passes through by two pairs of infrared detection points, realize that quantity checks and check work, PLC controller real time recording quantity is also delivered to touch-screen with data and is shown.
Compared with prior art, the invention has the beneficial effects as follows:
The present invention can guarantee the accuracy of packaging product quantity, while reduction personnel's to a certain degree labour intensity, and the personnel of saving have reduced the probability of doing over again, and have improved work efficiency.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the birds-eye view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
The belt-type automatic counting apparatus, comprise two groups of sloping block type material separation devices that are arranged at the feed belt top, described sloping block type material separation device includes the material blocking rod that is arranged at the feed belt both sides, keep apart with the product that front and back are stayed close, its rear is provided with two groups of optical signal detectors and PLC controller, frequency converter and touch-screen, described optical signal detector includes the infrared detector that is symmetricly set in the belt both sides, described optical signal detector links to each other with the PLC controller, and link to each other with touch-screen by communication cable, the PLC controller links to each other with frequency converter by intermediate relay, frequency converter links to each other with three phase electric machine, the speed of three phase electric machine control feed belt.
Shown in Fig. 1-2, the present invention utilizes three phase electric machine 1 to drive feed belt 2, product on the feed belt is travelled forward with certain speed, material blocking rod 5 by the feed belt top, automatically the product of piling up is separated, guarantee single product straight-line pass optical signal detector, when product passes through infrared detector, there is signal to be sent to PLC controller 3, the PLC controller is with automatically cumulative storage of signal, and quantity delivered to product quantity that touch-screen shows that optical signal detector 4 detects and the difference of two optical signal detector institute testing product quantity by transmission cable, if the difference of twice detection is 0 then the precision of counting is 100% accurately, the handled easily worker in time checks the validity of quantity and check point, quantity reaches when setting quantity, electrical motor is automatically out of service, and running velocity extremely is fit to state by the frequency converter manual shift.
Claims (3)
1. belt-type automatic counting apparatus, it is characterized in that comprising two groups of sloping block type material separation devices that are arranged at the feed belt top, its rear is provided with two groups of optical signal detectors and PLC controller, frequency converter and touch-screen, described optical signal detector links to each other with the PLC controller, and link to each other with touch-screen by communication cable, the PLC controller links to each other with frequency converter by intermediate relay, and frequency converter links to each other with three phase electric machine, the speed of three phase electric machine control feed belt.
2. by belt-type automatic counting apparatus claimed in claim 1, it is characterized in that described sloping block type material separation device includes the material blocking rod that is arranged at the feed belt both sides, keeps apart with the product that front and back are stayed close.
3. by belt-type automatic counting apparatus claimed in claim 1, it is characterized in that described optical signal detector includes the infrared detector that is symmetricly set in the feed belt both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105327735A CN102963702A (en) | 2012-12-12 | 2012-12-12 | Automatic counting device for bearing parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105327735A CN102963702A (en) | 2012-12-12 | 2012-12-12 | Automatic counting device for bearing parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102963702A true CN102963702A (en) | 2013-03-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012105327735A Pending CN102963702A (en) | 2012-12-12 | 2012-12-12 | Automatic counting device for bearing parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102963702A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103466293A (en) * | 2013-08-30 | 2013-12-25 | 南通通用机械制造有限公司 | Carton separation control system and method |
| CN103569628A (en) * | 2012-07-18 | 2014-02-12 | 上海朝洋机电设备有限公司 | Quantitative grain counting method and device for achieving distance measurement grain counting and fixed-distance movement |
| CN104108592A (en) * | 2013-04-21 | 2014-10-22 | 杭州通产机械有限公司 | Part automatic transmission and screening device |
| CN104108591A (en) * | 2013-04-21 | 2014-10-22 | 杭州通产机械有限公司 | Part transmission and dispersing device and part automatic transmission and arranging device |
| CN105151716A (en) * | 2015-08-20 | 2015-12-16 | 陵川金隅水泥有限公司 | Cement packaging bag counter |
| CN109205230A (en) * | 2018-08-08 | 2019-01-15 | 温氏食品集团股份有限公司 | One breeding family broiler chicken harmless treatment data collector and method |
Citations (6)
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| DE10107004A1 (en) * | 2001-02-15 | 2002-09-12 | Langguth Gmbh & Co | Device for orientation of packing drum has rotatable centering stars on both sides of drum's transporting path and by points of their arms bear upon outer side of drum and by toothed belt drive revolve synchronously but contra-rotating |
| WO2009006353A1 (en) * | 2007-07-03 | 2009-01-08 | Laitram, L.L.C. | Apparatus and methods for accelerating conveyed articles |
| CN201362505Y (en) * | 2008-12-24 | 2009-12-16 | 山西亚华制盖有限公司 | Bottle cap arranging machine |
| CN202529490U (en) * | 2012-02-07 | 2012-11-14 | 余姚市格瑞特自动化设备有限公司 | Automatic material arranging counter for bearings and automobile parts and components |
| CN202541914U (en) * | 2012-05-05 | 2012-11-21 | 四川科伦药业股份有限公司 | Photoelectric sensing counting device for infusion bottle conveyor belt |
| CN202541912U (en) * | 2012-05-05 | 2012-11-21 | 四川科伦药业股份有限公司 | Contact sensing counting device for infusion bottle conveying belt |
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2012
- 2012-12-12 CN CN2012105327735A patent/CN102963702A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10107004A1 (en) * | 2001-02-15 | 2002-09-12 | Langguth Gmbh & Co | Device for orientation of packing drum has rotatable centering stars on both sides of drum's transporting path and by points of their arms bear upon outer side of drum and by toothed belt drive revolve synchronously but contra-rotating |
| WO2009006353A1 (en) * | 2007-07-03 | 2009-01-08 | Laitram, L.L.C. | Apparatus and methods for accelerating conveyed articles |
| CN201362505Y (en) * | 2008-12-24 | 2009-12-16 | 山西亚华制盖有限公司 | Bottle cap arranging machine |
| CN202529490U (en) * | 2012-02-07 | 2012-11-14 | 余姚市格瑞特自动化设备有限公司 | Automatic material arranging counter for bearings and automobile parts and components |
| CN202541914U (en) * | 2012-05-05 | 2012-11-21 | 四川科伦药业股份有限公司 | Photoelectric sensing counting device for infusion bottle conveyor belt |
| CN202541912U (en) * | 2012-05-05 | 2012-11-21 | 四川科伦药业股份有限公司 | Contact sensing counting device for infusion bottle conveying belt |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103569628A (en) * | 2012-07-18 | 2014-02-12 | 上海朝洋机电设备有限公司 | Quantitative grain counting method and device for achieving distance measurement grain counting and fixed-distance movement |
| CN104108592A (en) * | 2013-04-21 | 2014-10-22 | 杭州通产机械有限公司 | Part automatic transmission and screening device |
| CN104108591A (en) * | 2013-04-21 | 2014-10-22 | 杭州通产机械有限公司 | Part transmission and dispersing device and part automatic transmission and arranging device |
| CN104108591B (en) * | 2013-04-21 | 2018-04-17 | 杭州通产机械有限公司 | Parts transmit dispersal device and parts transmit arrangement apparatus automatically |
| CN108177951A (en) * | 2013-04-21 | 2018-06-19 | 杭州通产机械有限公司 | Transmit screening plant |
| CN104108592B (en) * | 2013-04-21 | 2018-11-09 | 杭州通产机械有限公司 | Parts transmit screening plant automatically |
| CN108177951B (en) * | 2013-04-21 | 2020-09-25 | 杭州通产机械有限公司 | Transmission screening device |
| CN103466293A (en) * | 2013-08-30 | 2013-12-25 | 南通通用机械制造有限公司 | Carton separation control system and method |
| CN105151716A (en) * | 2015-08-20 | 2015-12-16 | 陵川金隅水泥有限公司 | Cement packaging bag counter |
| CN109205230A (en) * | 2018-08-08 | 2019-01-15 | 温氏食品集团股份有限公司 | One breeding family broiler chicken harmless treatment data collector and method |
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Application publication date: 20130313 |