CN102963625A - Modularized flat panel television plastic foam buffer positioning package method - Google Patents

Modularized flat panel television plastic foam buffer positioning package method Download PDF

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Publication number
CN102963625A
CN102963625A CN201210464871XA CN201210464871A CN102963625A CN 102963625 A CN102963625 A CN 102963625A CN 201210464871X A CN201210464871X A CN 201210464871XA CN 201210464871 A CN201210464871 A CN 201210464871A CN 102963625 A CN102963625 A CN 102963625A
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epp
epe
flat panel
angle
gauge member
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CN201210464871XA
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Chinese (zh)
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CN102963625B (en
Inventor
杨德龙
温时宝
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Qingdao Hanwell High Tech Plastic Products Co ltd
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Qingdao Yuancai Industry & Trade Co Ltd
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Priority to CN201210464871.XA priority Critical patent/CN102963625B/en
Publication of CN102963625A publication Critical patent/CN102963625A/en
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Publication of CN102963625B publication Critical patent/CN102963625B/en
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  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

The invention discloses a modularized flat panel television plastic foam buffer positioning package method which belongs to the field of buffer package design, aiming at the advantages and the disadvantages of EPS (Expandable Polystyrene), EPE (Expanded Polyethylene) and EPP (Foamed Polypropylene) and requirements of flat panel television packaging enterprises on quick and timely delivery. The EPP foam is used as an outer framework module of buffer positioning package and is manufactured into a group of five modularized standard parts to be applied to a forming machine for production; ports are formed between the standard parts, so that mutual connection and fixation through paper connecting tapes can be realized; combination can be performed according to conditions of products; the EPE foam is used as a buffer positioning package module which is in direct contact with a flat panel television; and the EPP foam outer framework module is combined with the EPE positioning package module to form a corresponding pad. The manufacturing cost of the foam buffer package of a single style of flat panel television can be reduced, and the product delivery time is quickened. The method is suitable for buffer package production departments of production enterprises or buffer package product accessorial enterprises.

Description

A kind of modular flat panel TV plastic foam buffering packaging orientation method
Technical field
The present invention relates to a kind of flat panel TV buffering packaging orientation method, specially refer to a kind of modular flat panel TV plastic foam buffering packaging orientation method.
Background technology
Existing flat panel TV buffering packaging orientation adopts EPS, EPE plastic foam more, minority adopts the EPP plastic foam, these three kinds of foams plastic materials respectively have merits and faults: the EPS plastic foam adopts mould molding production, the flat panel TV of different model need to be developed different moulds, cycle, long expense was high, but efficient is high when producing, low price is suitable for Quantity production during a large amount of production, but its shortcoming is EPS, and the crisp anti-bending strength that is easy to rupture of property own is relatively poor, forms easily the not graininess foam of easy to clean in packing; The general volume of EPE plastic foam is larger, adopts the compound rear cross cutting of multilayer EPE more, more manually bonding making, and production efficiency is low to be fit to small batch production, but anti-repeatedly impact capacity and the anti-bending strength of material itself are better, can not form the foam chip in packing; The EPP plastic foam has preferably buffering and processing characteristics, can adopt formed in mould method to produce, and its shock resistance and bending resistance are good, but its price is higher, usually is applied in the packing of valuable product.
Although packaging orientation manufacturing enterprise often can keep certain stock with the urgent need of reply production enterprise; but because the sale of every a flat panel TV depends on the reaction in market; the stock space that takies of plastic foam product is higher in addition, and enterprise can not huge stocks.Need a large amount of production when market is large to the flat panel TV demand, at this moment the demand of packaging orientation is increased greatly, packing manufacturing enterprise often exists and is difficult to the in time difficulty of the supply of material.Can realize according to the requirement of flat panel TV manufacturing enterprise the faster supply of material in the urgent need to seeking a kind of plastic foam buffering packaging orientation method for making.
Summary of the invention
Merits and faults and enterprise for above-mentioned EPS, EPE and EPP material need fast the in time requirement of the supply of material, propose a kind of flat panel TV buffering packaging orientation modularization solution.
The technical method that technical solution problem of the present invention adopts is: use EPP foam with preferably buffering and processing characteristics as the outside frame module of buffering packaging orientation, it is made as one group of gauge member application forming machine produces in enormous quantities, comprise 5 modular constructions---EPP grooved gauge member 42, EPP I shape gauge member 43, bilateral embeds EPP angle framework standard spare 41, one-sided embedding EPP angle framework standard spare 61 and EPP extend gauge member 44, can connect mutually with general purpose interface between gauge member and connect frenulum by papery and be fixed, outside frame can adopt the EPP gauge member to make up according to the situation of packaging product and annex thereof, thereby forms the top, bottom and side EPP frame assembly or angle frame assembly; With simple and convenient processing method, can carry out cross cutting and bonding processing according to the flat panel TV profile the EPE foam as the buffering packaging orientation module that directly contacts with flat panel TV; The packaging orientation module that the outside frame module of EPP foam composition and EPE form makes up and can form top, bottom and side buffer pad or angle liner.
The invention has the beneficial effects as follows: EPP modularization gauge member structure is applicable to a series of flat panel TVs buffering packaging orientations, can adopt forming mould to produce in a large number, reduces in a large number than EPS and its mould development of EPP foamed product and cost of manufacture; EPE need to make according to the connection structure of flat panel TV profile and EPP foam, only needs EPE locating module with shape by die-cutting be connected frenulum with EPP outside frame and papery and makes up, and can form corresponding buffer pad, has simplified packing Production Time; This liner can be assembled in the production scene, shortens the supply time of foamed product.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Assembling scheme drawing when Fig. 1 is first embodiment of the invention brand 42 between flat panel TV modular plastic foam buffering packaging orientation and the packed article.
Fig. 2 is the roof liner pad 8 assembling scheme drawings among Fig. 1.
Fig. 3 is the assembling scheme drawing of top EPP frame assembly 33 among Fig. 2.
Fig. 4 is the assembling scheme drawing of subgaskets 7 among Fig. 1.
Fig. 5 is the assembling scheme drawing of bottom EPP frame assembly 51 among Fig. 4.
Fig. 6 is the assembling scheme drawing of side liner 6 among Fig. 1.
Fig. 7 is that bilateral embeds EPP angle framework standard spare 41 scheme drawings among Fig. 3.
Fig. 8 is EPP grooved gauge member 42 structural representations among Fig. 3 and Fig. 5.
Fig. 9 is Fig. 3 EPP I shape gauge member 43 structural representations.
Figure 10 is that EPP extends gauge member 44 structural representations among Fig. 3 and Fig. 5.
Figure 11 is one-sided embedding EPP angle framework standard spare 61 structural representations among Fig. 5.
Assembling scheme drawing when Figure 12 is second embodiment of the invention brand 32 between flat panel TV modular plastic foam buffering packaging orientation and the packed article.
Figure 13 is the angle spacer assembly 72 assembling scheme drawings among Figure 12.
Among the figure: 1.42 o'clock flat panel TVs, 2. television support, 3. accessory case, 4. base column, 5. bed plate, 6. side liner, 7. subgaskets, 8. roof liner pad, 31.EPE locating piece A, 32.EPE locating piece B, 33. top EPP frame assembly, the 34.EPE drift angle is dull and stereotyped, 35.EPE angle supporting device A, 36.EPE angle supporting device B, 37.EPE top locating piece A, 38.EPE top locating piece B, 41. bilaterals embed EPP angle framework standard spare, 42.EPP grooved gauge member, 43.EPP the I shape gauge member, 44.EPP extends gauge member, 45. roof liner packing paper matter clamping banies, 51. bottom EPP frame assembly, 52.EPE bottom corner piece A, 53.EPE bottom corner piece B, the 54.EPE base angle is dull and stereotyped, 55.EPE bottom locating piece A, 56.EPE bottom locating piece B, 57.EPE bottom locating piece C, 61. one-sided embedding EPP angle framework standard spares, 62. subgaskets papery clamping band, 65.EPE the side fixed block, 66. side liner papery clamping banies, 71.32 o'clock flat panel TVs, 72. angle spacer assembly, 73. the papery clamping band, the 74.EPE angle is dull and stereotyped, 75.EPE angle locating piece A, 76.EPE angle locating piece B, locating piece at the bottom of the 77.EPE.
The specific embodiment
With reference to accompanying drawing 1, a kind of modular flat panel TV plastic foam buffering packaging orientation the first embodiment scheme drawing, plastic foam buffering packaging orientation is comprised of side liner 6, subgaskets 7 and roof liner pad 8, and 42 o'clock flat panel TVs 1 and annex television support 2, accessory case 3, base column 4 and bed plate 5 place the buffering packaging orientation.
With reference to accompanying drawing 2 and accompanying drawing 1, EPE locating piece A 31, EPE locating piece B 32, EPE drift angle flat board 34, EPE angle supporting device A 35, EPE angle supporting device B 36, EPE top locating piece A 37 and EPE top locating piece B 38 are embedded in and form roof liner pad 8 in the top EPP frame assembly 33, wherein the space among EPE locating piece A 31 and the EPE locating piece B 32 is used for placing flat panel TV annex television support 2, accessory case 3, base column 4, EPE drift angle flat board 34, EPE angle supporting device A 35 and EPE angle supporting device B 36 are used for fixing two drift angles of 42 o'clock flat panel TVs 1, and EPE top locating piece A 37 and EPE top locating piece B38 are used for fixing top margin and the bed plate 5 of 42 o'clock flat panel TVs 1; EPE locating piece A 31 and EPE locating piece B 32, EPE drift angle flat board 34, EPE angle supporting device A 35 and EPE angle supporting device B 36, EPE top locating piece A 37 and EPE top locating piece B 38 can install in top EPP frame assembly 33 by three EPE assemblies of bonding formation again; EPE top locating piece A 37 is connected with EPE top locating piece B and is connected by dovetail groove with top EPP frame assembly 33.
With reference to accompanying drawing 3, top EPP frame assembly 33 embeds EPP angle framework standard spare 41, EPP grooved gauge member 42, EPP I shape gauge member 43, EPP extension gauge member 44 and roof liner packing paper matter clamping band 45 by bilateral and forms, the mode that EPP grooved gauge member 42, EPP I shape gauge member 43 and embed the mode that the mode inserted by axis hole between the EPP angle framework standard spare 41 and roof liner packing paper matter clamping band 45 be connected with bilateral and be fixed wherein, EPP extend more than half circular shafts hole cooperation between gauge member 44 and the bilateral embedding EPP angle framework standard spare 41 is connected.
With reference to accompanying drawing 4, subgaskets 7 is embedded in bottom EPP frame assembly 51 by EPE bottom corner piece A 52, EPE bottom corner piece B 53, EPE base angle flat board 54, EPE bottom locating piece A 55, EPE bottom locating piece B 56 and EPE bottom locating piece C 57 and forms, wherein EPE bottom corner piece A 52, EPE bottom corner piece B 53 and EPE base angle dull and stereotyped 54 is used for limiting two base angles of 42 o'clock flat panel TVs 1, and EPE bottom locating piece A 55, EPE bottom locating piece B 56 and EPE bottom locating piece C 57 are used for fixing base and the bed plate 5 of 42 o'clock flat panel TVs 1; EPE bottom corner piece A 52, EPE bottom corner piece B 53 and EPE base angle flat board 54, EPE bottom locating piece A 55, EPE bottom locating piece B 56 and EPE bottom locating piece C 57 can install in bottom EPP frame assembly 51 by several EPE assemblies of bonding formation again; EPE bottom locating piece A 55, EPE bottom locating piece B 56 are connected locating piece C 57 and bottom EPP frame assembly 51 and are connected by dovetail groove with EPE.
With reference to accompanying drawing 5, bottom EPP frame assembly 51 extends gauge member 44 by one-sided embedding EPP angle framework standard spare 61, subgaskets papery clamping band 62, EPP grooved gauge member 42 and EPP and forms, wherein the mode that is connected of the mode inserted by axis hole of EPP grooved gauge member 42 and one-sided embedding EPP angle framework standard spare 61 and subgaskets papery clamping band 62 is fixed, and the mode that EPP extends more than half circular shafts hole cooperation between gauge member 44 and the one-sided EPP of the embedding angle framework standard spare 61 is connected.
With reference to accompanying drawing 6, side liner 6 is comprised of EPE side fixed block 65, side liner papery clamping band 66 and EPP grooved gauge member 42, wherein side fixed block 65 and EPP grooved gauge member 42 are connected by dovetail groove, and three groups of connectors are fixed together by side liner papery clamping band 66.
With reference to accompanying drawing 7, bilateral embeds to be useful in the framework standard spare 41 upside embedded grooves of EPP angle and connects and fixedly rectangle and the trapezoidal groove of roof liner packing paper matter clamping band 45, and upper lower edge is useful on and connects the semicircle orifice of crossing that EPP extends gauge member 44.
With reference to accompanying drawing 8, three trapezoidal grooves are arranged in the EPP grooved gauge member 42, wherein intermediate groove is used for the connection after the papery clamping band embeds, other two grooves are used for being fixed with the EPE insert, on two sides outside trapezoidal groove two groups of cylindrical projection and hole are arranged respectively, be used for EPP grooved gauge member 42 and embed being connected of EPP angle framework standard spare 41 or one-sided embedding EPP angle framework standard spare 61 with EPP I shape gauge member 43, bilateral.
With reference to accompanying drawing 9, in EPP I shape gauge member 43 lower groove structures three trapezoidal grooves are arranged, wherein intermediate groove is used for the connection after the papery clamping band embeds, other two grooves are used for being fixed with the EPE insert, on two sides outside trapezoidal groove two groups of cylindrical projection and hole are arranged respectively, be used for EPP I shape gauge member 43 and embed being connected of EPP angle framework standard spare 41 or one-sided embedding EPP angle framework standard spare 61 with EPP grooved gauge member 42, bilateral, groove structure is used for the EPE of fixed placement flat panel TV annex on it.
With reference to accompanying drawing 10, it is trench structure that EPP extends gauge member 44, be useful at an upper portion thereof and continue the half slot of crossing that fixing EPP extends gauge member 44, be useful in its underpart and be connected in more than half circular shafts that bilateral embeds EPP angle framework standard spare 41 or the one-sided EPP of embedding angle framework standard spare 61.
With reference to accompanying drawing 11, its embedded grooves bottom of one-sided embedding EPP angle framework standard spare 61 is useful on and connects and fixedly rectangle and the trapezoidal groove of subgaskets papery clamping band 62, and its top edge is useful on and connects the semicircle orifice of crossing that EPP extends gauge member 44.
With reference to accompanying drawing 12, a kind of modular flat panel TV plastic foam buffering packaging orientation the second embodiment scheme drawing, 32 o'clock flat panel TVs 71 place the plastic foam buffering packaging orientation that is comprised of four angle spacer assemblies 72 and papery clamping band 73, during this flat panel TV is packed without annex.
Extend gauge member 44 with reference to 13, one one-sided embedding EPP of accompanying drawing angle framework standard spare 61, two EPP grooved gauge members 42 and an EPP and formed EPP angle framework; Locating piece 77 at the bottom of embedding EPE angle flat board 74, EPE angle locating piece A 75, EPE angle locating piece B 76 and the EPE can form angle spacer assembly 72 in the framework of EPP angle, and the papery clamping band 73 among Figure 12 need to be placed before EPE embeds.
With reference to accompanying drawing 3, accompanying drawing 5, accompanying drawing 6 and accompanying drawing 12, papery clamping band (roof liner packing paper matter clamping band 45, subgaskets papery clamping band 62, side liner papery clamping band 66 and papery clamping band 73) two ends are T-shaped structure, the shoulder of its T-shaped structure is with flap sheet, after inserting bilateral and embedding the rectangular channel of EPP angle framework standard spare 41 or one-sided embedding EPP angle framework standard spare 61 and stretch out, flap bending tablet 90 degree can be realized spacing to framework standard spare length direction end, EPP angle, cross structure in the middle of it can realize also can realizing spacing to EPP angle framework standard spare length direction midway location, crossly then can be implemented on the length direction spacing to the EPP frame assembly after folding with flap chip architecture 90 degree.
With reference to accompanying drawing 2,3,4,5,6 and 13, before using, liner at first to be assembled into the EPP outside frame such as accompanying drawing 3 and accompanying drawing 5, then again each position EPE framing member of cross cutting is embedded, can form roof liner pad, subgaskets, side liner or angle liner, then it is enclosed within on the product, the packing container of packing into forms the buffering packaging orientation.

Claims (8)

1. a modular flat panel TV plastic foam cushions the packaging orientation method, it is characterized in that: use EPP foam with preferably buffering and processing characteristics as the outside frame module of buffering packaging orientation, it is made as one group of gauge member application forming machine produces in enormous quantities, comprise 5 modular constructions---EPP grooved gauge member 42, EPP I shape gauge member 43, bilateral embeds EPP angle framework standard spare 41, one-sided embedding EPP angle framework standard spare 61 and EPP extend gauge member 44, can connect mutually with general purpose interface between gauge member and connect frenulum by papery and be fixed, outside frame can adopt the EPP gauge member to make up according to the situation of packaging product and annex thereof, thereby forms the top, bottom and side EPP frame assembly or angle frame assembly; With simple and convenient processing method, the EPE foam that can carry out cross cutting and bonding processing according to the flat panel TV profile is as the buffering packaging orientation module that directly contacts with flat panel TV; The packaging orientation module that the outside frame module of EPP foam composition and EPE form makes up and can form top, bottom and side buffer pad or angle liner.
2. modular flat panel TV plastic foam according to claim 1 cushions the packaging orientation method, it is characterized in that: bilateral embeds to be useful in the framework standard spare 41 upside embedded grooves of EPP angle and connects and fixedly rectangle and the trapezoidal groove of roof liner packing paper matter clamping band 45, and upper lower edge is useful on and connects the semicircle orifice of crossing that EPP extends gauge member 44.
3. modular flat panel TV plastic foam according to claim 1 cushions the packaging orientation method, it is characterized in that: three trapezoidal grooves are arranged in the EPP grooved gauge member 42, wherein intermediate groove is used for the connection after the papery clamping band embeds, other two grooves are used for being fixed with the EPE insert, on two sides outside trapezoidal groove two groups of cylindrical projection and hole are arranged respectively, be used for EPP grooved gauge member 42 and embed being connected of EPP angle framework standard spare 41 or one-sided embedding EPP angle framework standard spare 61 with EPP I shape gauge member 43, bilateral.
4. modular flat panel TV plastic foam according to claim 1 cushions the packaging orientation method, it is characterized in that: in EPP I shape gauge member 43 lower groove structures three trapezoidal grooves are arranged, wherein intermediate groove is used for the connection after the papery clamping band embeds, other two grooves are used for being fixed with the EPE insert, on two sides outside trapezoidal groove two groups of cylindrical projection and hole are arranged respectively, be used for EPP I shape gauge member 43 and EPP grooved gauge member 42, bilateral embeds the connection of EPP angle framework standard spare 41 or one-sided embedding EPP angle framework standard spare 61, and groove structure is used for the EPE of fixed placement flat panel TV annex on it.
5. modular flat panel TV plastic foam according to claim 1 cushions the packaging orientation method, it is characterized in that: EPP extends gauge member 44 and is trench structure, be useful at an upper portion thereof and continue the half slot of crossing that fixing EPP extends gauge member 44, be useful in its underpart and be connected in more than half circular shafts that bilateral embeds EPP angle framework standard spare 41 or the one-sided EPP of embedding angle framework standard spare 61.
6. modular flat panel TV plastic foam according to claim 1 cushions the packaging orientation method, it is characterized in that: side embeds EPP angle framework standard spare 61 its embedded grooves bottoms and is useful on and connects and fixedly rectangle and the trapezoidal groove of subgaskets papery clamping band 62, and its top edge is useful on and connects the semicircle orifice of crossing that EPP extends gauge member 44.
7. modular flat panel TV plastic foam according to claim 1 cushions the packaging orientation method, it is characterized in that: papery clamping band (roof liner packing paper matter clamping band 45, subgaskets papery clamping band 62, side liner papery clamping band 66 and papery clamping band 73) two ends are T-shaped structure, the shoulder of its T-shaped structure is with flap sheet, after inserting bilateral and embedding the rectangular channel of EPP angle framework standard spare 41 or one-sided embedding EPP angle framework standard spare 61 and stretch out, flap bending tablet 90 degree can be realized spacing to framework standard spare length direction end, EPP angle, cross structure in the middle of it can realize also can realizing spacing to EPP angle framework standard spare length direction midway location, crossly then can be implemented on the length direction spacing to the EPP frame assembly after folding with flap chip architecture 90 degree.
8. modular flat panel TV plastic foam according to claim 1 cushions the packaging orientation method, it is characterized in that: liner at first will be assembled the EPP outside frame before using, then again each position EPE framing member of cross cutting is embedded, can form roof liner pad, subgaskets, side liner or angle liner, then it is enclosed within on the product, the packing container of packing into forms the buffering packaging orientation.
CN201210464871.XA 2012-11-06 2012-11-06 Modularized flat panel television plastic foam buffer positioning package Expired - Fee Related CN102963625B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106809515A (en) * 2015-12-01 2017-06-09 珠海格力电器股份有限公司 Packaging structure
CN111746907A (en) * 2020-06-19 2020-10-09 北京小米移动软件有限公司 Buffering packaging structure and packaging box
CN113401506A (en) * 2021-05-24 2021-09-17 江南大学 Modular modularization paper pulp molding packaging buffer structure

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000128248A (en) * 1998-10-23 2000-05-09 Matsushita Electric Ind Co Ltd Corrugated cardboard cushioning and fixing material
CN200995853Y (en) * 2006-10-31 2007-12-26 青岛海信电器股份有限公司 Panel-TV-set packing lining
CN201330018Y (en) * 2008-12-05 2009-10-21 郭斌 Multi-property composite packing product
CN201400405Y (en) * 2009-05-15 2010-02-10 深圳Tcl新技术有限公司 Television double-layer packing structure
JP2011051648A (en) * 2009-09-04 2011-03-17 Sekisui Plastics Co Ltd Packing material for solar battery panel

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000128248A (en) * 1998-10-23 2000-05-09 Matsushita Electric Ind Co Ltd Corrugated cardboard cushioning and fixing material
CN200995853Y (en) * 2006-10-31 2007-12-26 青岛海信电器股份有限公司 Panel-TV-set packing lining
CN201330018Y (en) * 2008-12-05 2009-10-21 郭斌 Multi-property composite packing product
CN201400405Y (en) * 2009-05-15 2010-02-10 深圳Tcl新技术有限公司 Television double-layer packing structure
JP2011051648A (en) * 2009-09-04 2011-03-17 Sekisui Plastics Co Ltd Packing material for solar battery panel

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106809515A (en) * 2015-12-01 2017-06-09 珠海格力电器股份有限公司 Packaging structure
CN111746907A (en) * 2020-06-19 2020-10-09 北京小米移动软件有限公司 Buffering packaging structure and packaging box
CN113401506A (en) * 2021-05-24 2021-09-17 江南大学 Modular modularization paper pulp molding packaging buffer structure
CN113401506B (en) * 2021-05-24 2022-08-09 江南大学 Modular modularization paper pulp molding packaging buffer structure

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Address after: 266216 Jimo provincial high tech Development Zone, Qingdao Province, innovation road, No. 5, Shandong

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Address before: 266216 Shandong city of Jimo province Jimo provincial high tech Industrial Development Zone Innovation 5 Road No. 1 (Qingdao Yuancai Industrial Co., Ltd.)

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Patentee after: QINGDAO HANWELL HIGH-TECH PLASTIC PRODUCTS CO.,LTD.

Address before: 266216 Jimo provincial high tech Development Zone, Qingdao Province, innovation road, No. 5, Shandong

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