CN102963099A - Method and equipment for continuously forming ecological plate - Google Patents
Method and equipment for continuously forming ecological plate Download PDFInfo
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- CN102963099A CN102963099A CN2012105456702A CN201210545670A CN102963099A CN 102963099 A CN102963099 A CN 102963099A CN 2012105456702 A CN2012105456702 A CN 2012105456702A CN 201210545670 A CN201210545670 A CN 201210545670A CN 102963099 A CN102963099 A CN 102963099A
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Abstract
The invention relates to the technical field of thermal-insulation fireproof material manufacturing and particularly relates to a method and equipment for continuously forming an ecological plate. The method comprises the following steps: firstly, spreading non-woven fabric; secondly, coating the non-woven fabric with sizing, namely the mixture of mineral powder, plant fibers and water-soluble resin solution; and thirdly, spreading another layer of non-woven fabric on the sizing and flattening the fabric. The ecological plate is prepared from cheap and fine mineral powder and natural plant fibers as raw materials by mixing; by adopting the method, a thermal-insulation and decoration integrated plate material for an outer wall can be directly produced, the procedure of re-compounding adhesion is omitted, the cracking risk resulting from bad factors in compounding and from adhesive is avoided, a production process is reduced, and equipment investment and labor cost are reduced.
Description
Technical field
The present invention relates to the manufacturing technology field of heat preservation fireproofing material, relate in particular to a kind of continuous shaping method and equipment thereof of ecological board.
Background technology
Scientific development, people-oriented, and this is fundamental state policy.Standard for these laws of country all is restricted use with regard to existing a lot of construction materials, and the fire proofing material of especially environmental protection and energy saving, insulation, safety is urgent need to solve the problem.The most of material that uses in the building heat preservation field at present exists very large problem, does not all reach not only to be incubated but also the double-deck standard of environmental-protection fireproof, and the fire incident that causes thus is countless, has caused the heaviness loss of a lot of life and property.
The novel polymeric plate has possessed all organic and advantages inorganic heat-insulation board, is desirable, the safest, the most practical new material of a kind of present building field.The difficult problem that the tradition insulation material exists is: 1, organic foam plate heat insulation effect is superior, easy construction.Disadvantage be do not prevent fires, inflammable, discharge toxic smoke, speed on fire is fast, the poison gas diffusion is wide, the fire fighter can't be close, indicator of trapped personnel has little time to withdraw and waits danger; 2, inorganic heat insulation material: very good such as these material fire protecting performances such as rock wool, mineral wool, cement foamed, perlite, foamed glass, thermal insulation mortars, but heat-insulating property does not reach energy conservation standard, and difficulty of construction is large, the shortcomings such as water absorption rate height.At present, the direction that scientific and technical personnel study warming plate all is from the source, attempts to study new insulation material and fire proofing material, has spent a large amount of man power and materials.Have a kind of ecological board to do material with magnesia and magnesium chloride in the prior art and make, the problems such as halogen, moisture regain, the bent distortion of wing, crisp China can appear returning in the ecological board of this material in long-time situation about using.
Summary of the invention
The object of the invention is to overcome the deficiency of above-mentioned technology, and a kind of continuous shaping method and equipment thereof of ecological board are provided, adopt the inorganic material one-shot forming, energy savings can reach good heat insulation effect again simultaneously in the requirement of satisfying fire-protection rating.
The present invention for achieving the above object, by the following technical solutions: a kind of continuous shaping method of ecological board is characterized in that: may further comprise the steps: step 1, the tiling nonwoven; Step 2, be coated with spreading mass on described nonwoven, described slurry is the mixture of mineral aggregate powder, string and water soluble resin solution; Step 3, the layer of non-woven fabric that tiles again on the upper strata of institute's slurry, flattening-out gets final product.
Described mineral aggregate powder is elected 300 orders-400 purpose fineness as.
A kind of continuously shaped equipment of ecological board is characterized in that: mainly comprise the first Non-woven scaffold, the second Non-woven scaffold, conveyer belt, slurry tank; Described the first Non-woven scaffold, slurry tank, the second Non-woven scaffold are successively set on the top of conveyer belt along the direction of transfer of described conveyer belt.
The both sides of described conveyer belt are provided with striker plate.
Between described slurry tank and the second Non-woven scaffold, be provided with the scraper roller that scrapes for unnecessary powder.
The side of described the second Non-woven scaffold, the direction that transmits along conveyer belt is provided with seaming roll.
The other regulating wheel that is respectively equipped with of described the first Non-woven scaffold and the second Non-woven scaffold.
Described slurry tank bottom is provided with the flat that flows out for slurry and applies mouth.
The invention has the beneficial effects as follows: the present invention adopts inexpensive breeze and natural plant fibre to do mixed raw material, can directly produce external wall thermal insulating decoration integrated whole sheet material by this method, removed the again program of compound stickup from, avoided causing the risk that ftractures because of the undesirable element in bonding agent and the recombination process, reduced production link, greatly improve production efficiency, reduced input and the cost of labor of equipment; Can be continuously shaped by this production line, and need not with the template holder process of maintenance; The ecological board of making by this equipment can reach the fire protection requirement of 1700 ℃ of incombustible A levels, and simultaneously resistance to compression, stretch-proof, warping resistance are incubated trickle about 0.03.
Description of drawings
Fig. 1 is structural representation of the present invention;
Among the figure: 1, the first Non-woven scaffold; 2, the second Non-woven scaffold; 3, conveyer belt; 4, slurry tank; 5, striker plate; 6, scraper roller; 7, seaming roll; 8, regulating wheel; 9, apply mouth.
The specific embodiment
Describe the specific embodiment of the present invention in detail below in conjunction with accompanying drawing and preferred embodiment.A kind of continuous shaping method of ecological board may further comprise the steps: step 1, tiling nonwoven; Step 2, be coated with spreading mass on described nonwoven, described slurry is the mixture of mineral aggregate powder, string and water soluble resin solution; In order to guarantee slurry without harsh feeling, described mineral aggregate powder is elected 300 orders-400 purpose fineness as, and the proportioning of slurry is (by weight) in the present invention: 100 parts of stone flours, string 5-10 part, resin 20-50 part, all the other are water.Step 3, the layer of non-woven fabric that tiles again on the upper strata of institute's slurry, flattening-out gets final product.
As shown in Figure 1, a kind of continuously shaped equipment of ecological board mainly comprises the first Non-woven scaffold 1, the second Non-woven scaffold 2, conveyer belt 3, slurry tank 4; Described the first Non-woven scaffold 1, slurry tank 4, the second Non-woven scaffold 2 are successively set on the top of conveyer belt 3 along the direction of transfer of described conveyer belt.Put into the mixture of mineral aggregate powder, string and water soluble resin solution in the first slurry tank and the second slurry tank, described mineral aggregate powder is elected 300 orders-400 purpose fineness as, and the proportioning of slurry is (by weight) in the present invention: 100 parts of stone flours, string 5-10 part, resin 20-50 part, all the other are water.Flow out beyond the conveyer belt in order to limit slurry, be provided with striker plate 5 in the both sides of described conveyer belt.
In the present invention, between described slurry tank and the second Non-woven scaffold, be provided with for the scraper roller 6 that unnecessary powder is scraped.For nonwoven and slurry are sticked together closely, the side of described the second Non-woven scaffold, the direction that transmits along conveyer belt is provided with seaming roll 7.The other regulating wheel 8 that is respectively equipped with of described the first Non-woven scaffold and the second Non-woven scaffold.In the present invention, described slurry tank bottom is provided with the flat that flows out for slurry and applies mouthfuls 9.
During use, first an end of nonwoven is placed on fixing on the conveyer belt and along with conveyer belt rotates, when nonwoven process slurry tank, slurry in the slurry tank pours on the nonwoven, how much being controlled by the speed of conveyer belt of slurry in the honeycomb paper, when wanting that pouring into multiple spot is just conveyer belt to be slowed down, otherwise, tune up.Through the second Non-woven scaffold, the second Non-woven scaffold is tiled in nonwoven on the top of slurry tank again.Compress finally by crossing slurry and the nonwoven of seaming roll with the superiors.
The present invention adopts inexpensive breeze and natural plant fibre to do mixed raw material, can directly produce external wall thermal insulating decoration integrated whole sheet material by this method, removed the again program of compound stickup from, avoided causing the risk that ftractures because of the undesirable element in bonding agent and the recombination process, reduced production link, greatly improve production efficiency, reduced input and the cost of labor of equipment; Can be continuously shaped by this production line, and need not with the template holder process of maintenance; The ecological board of making by this equipment can reach the fire protection requirement of 1700 ℃ of incombustible A levels, and simultaneously resistance to compression, stretch-proof, warping resistance are incubated trickle about 0.03.
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (8)
1. the continuous shaping method of an ecological board is characterized in that: may further comprise the steps: step 1, tiling nonwoven; Step 2, be coated with spreading mass on described nonwoven, described slurry is the mixture of mineral aggregate powder, string and water soluble resin solution; Step 3, the layer of non-woven fabric that tiles again on the upper strata of institute's slurry, flattening-out gets final product.
2. the continuous shaping method of ecological board according to claim 1, it is characterized in that: described mineral aggregate powder is elected 300 orders-400 purpose fineness as.
3. the continuously shaped equipment of an ecological board is characterized in that: mainly comprise the first Non-woven scaffold, the second Non-woven scaffold, conveyer belt, slurry tank; Described the first Non-woven scaffold, slurry tank, the second Non-woven scaffold are successively set on the top of conveyer belt along the direction of transfer of described conveyer belt.
4. the continuously shaped equipment of ecological board according to claim 3, it is characterized in that: the both sides of described conveyer belt are provided with striker plate.
5. it is characterized in that: between described slurry tank and the second Non-woven scaffold, be provided with the scraper roller that scrapes for unnecessary powder according to claim 3 or the continuously shaped equipment of 4 described ecological boards.
6. the continuously shaped equipment of ecological board according to claim 5 is characterized in that: the side of described the second Non-woven scaffold, the direction that transmits along conveyer belt is provided with seaming roll.
7. the continuously shaped equipment of ecological board according to claim 6 is characterized in that: the other regulating wheel that is respectively equipped with of described the first Non-woven scaffold and the second Non-woven scaffold.
8. the continuously shaped equipment of ecological board according to claim 7 is characterized in that: described slurry tank bottom is provided with the flat that flows out for slurry and applies mouthful.
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CN2012105456702A CN102963099A (en) | 2012-12-14 | 2012-12-14 | Method and equipment for continuously forming ecological plate |
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CN2012105456702A CN102963099A (en) | 2012-12-14 | 2012-12-14 | Method and equipment for continuously forming ecological plate |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110980169A (en) * | 2019-12-31 | 2020-04-10 | 浙江清湖建材股份有限公司 | Material conveying device for building engineering cement manufacturing plant |
CN111906919A (en) * | 2020-08-17 | 2020-11-10 | 江苏道通新材料科技有限公司 | Cement fiber sheet for interior decoration, paving and shaping production line thereof and preparation method thereof |
CN112302351A (en) * | 2020-11-25 | 2021-02-02 | 王定江 | Exterior wall thermal insulation mortar enclosure device |
-
2012
- 2012-12-14 CN CN2012105456702A patent/CN102963099A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110980169A (en) * | 2019-12-31 | 2020-04-10 | 浙江清湖建材股份有限公司 | Material conveying device for building engineering cement manufacturing plant |
CN111906919A (en) * | 2020-08-17 | 2020-11-10 | 江苏道通新材料科技有限公司 | Cement fiber sheet for interior decoration, paving and shaping production line thereof and preparation method thereof |
CN111906919B (en) * | 2020-08-17 | 2021-10-26 | 江苏道通新材料科技有限公司 | Cement fiber sheet for interior decoration |
CN112302351A (en) * | 2020-11-25 | 2021-02-02 | 王定江 | Exterior wall thermal insulation mortar enclosure device |
CN112302351B (en) * | 2020-11-25 | 2023-03-31 | 江西欣语水利工程有限公司 | Exterior wall thermal insulation mortar enclosure device |
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Application publication date: 20130313 |