A kind of NACF medical dressing and preparation method thereof
Technical field
The invention belongs to technical field of medical instruments, relate to a kind of NACF medical dressing and preparation method thereof.
Background technology
Medical dressing is the class clinical medical material temporarily covering the wounds such as burn, ulcer, wound, and its Main Function is the transudate of control wound and protects wound to pollute from the external source such as antibacterial and grit.Existing treatment burn and scald medicine can not work well, and this is because the carrier in these drug products can not need frequently to change drug products by load treatment burn and scald active pharmaceutical ingredient well, have impact on the healing of wound surface.Therefore, the treatment burn and scald medicine carrier of improvement and drug products prepared therefrom is starved of.
The main component of novel alginic acid salt dressing takes from the algae in sea water, and it is the dressing that the undissolvable polysaccharide alginate of the like fibrous element utilized in algae is made.The main feature of alginic acid dressing is high-hygroscopicity, becomes colloidality and hemostasis.This type of dressing can absorb the liquid being equivalent to own wt 20 times, effectively can control wound fluid, thus prolongation is changed dressings the time.Alginic acid dressing can form gel-like substance at wound surface, so such dressing has part debridement effect.Because of containing a large amount of calcium ions in simultaneously alginic acid dressing, so there is slight anastalsis.But simple alginic acid dressing can not be used for infective wound surface.It is applicable to the wound surface of the more full cortical lesions of sepage or has the wound of dead space of moving under water, as pressure ulcer, various ulcer wound surfaces etc.Representative products has the super appropriate alginate dressing of the liquid of brightness company of Xerox of Britain, the alginate packing of French yogurt.
Activated carbon fiber is the novel adsorbing material of a class, uses existing quite long history as adsorbent.Activated carbon fiber is that organic fiber activates a kind of porous fiber shape adsorbing material be prepared from through high temperature cabonization.The difference of activated carbon fiber and common carbon fibers is, the former specific surface area is high, is about tens to the hundred times of the latter; Carburizing temperature lower (being usually less than 1000 DEG C), tensile strength is less than 500Mpa.And there is multiple organic group in activated carbon fiber surface, comprises oxygen-containing functional group.Activated carbon fiber (ACF) has more advantage than granular activated charcoal (GAC).Activated carbon fiber has higher-strength, not easily efflorescence, and processing forming is good, can be made into non-woven fabrics, cloth, paper, felt etc.Compared with GAC, ACF has larger pore capacities and specific surface area, and based on micropore, specific surface area can reach 3000m
2/ g; Because carbon fiber has thinner size, its diameter is greatly about about 10 μm (size of granular activated carbon is then much bigger), therefore, advantageously diffuse in hand-hole and active surface in adsorbate, make activated carbon fiber demonstrate higher adsorption capacity and absorption-desorption rate faster.
Alginate dressing and NACF dressing respectively have advantage, but any one material is all difficult to the needs meeting wound complexity, so by combination of different materials, form combine dressing, can meet the various requirement in wound healing process preferably.The present invention makes full use of the active carbon fiber fabrics adsorption capacity that structure, active carbon fiber felt are high closely and the good biocompatibility of alginic acid fibre and hemostatic and antibacterial performance, prepares a kind of NACF based medical dressing.This new pattern compress can promote wound healing, improves the comfort level of patient, ease the pain, and the more important thing is, new pattern compress replacement frequency is lower compared with traditional dressing, save manpower, current various countries' medical care human resources, under the overall situation that especially nursing staff lacks, there is great meaning.
Summary of the invention
The object of the present invention is to provide a kind of NACF medical dressing and preparation method thereof, adopt the method for MULTILAYER COMPOSITE, to promote the curative properties of NACF.
NACF medical dressing of the present invention, select active carbon fiber fabrics as internal layer, active carbon fiber felt is absorption enhancement layer, alginic acid fibre film makes NACF combine dressing as binder course, skin scribbles the fabric of medical pressure-sensitive adhesive as tack coat, is convenient to dressing to be fixed on wound surface.
The present invention, described active carbon fiber fabrics and active carbon fiber felt are the methods adopting irradiation grafting, and the functionalization NACF prepared after the function base that NACF surface grafting is suitable, then makes active carbon fiber fabrics and active carbon fiber felt as required.
The present invention, described alginic acid fibre film take calcium alginate fibre as raw material, and adopt needling process processing to be prepared from, described needling process comprises shredding, mixing, combing, cross lapping, acupuncture and rolling step.
The present invention, described fabric is breathable gauze or non-woven fabrics.
The present invention, the preparation process of described functional activity Carbon fibe is as follows: NACF is put into sample sack sealing, use
60co-gamma-rays carries out pre-irradiated, irradiation dose is 48kGy, obtain pre-irradiation NACF, by pre-irradiation NACF at certain dicyandiamide solution and monomer solution, catalyst, under nitrogen atmosphere, be 50-110 DEG C in temperature, response time 1-5 hour, then clean with corresponding solvent or water, 40-70 DEG C of oven dry then.Described dicyandiamide solution is water, acetone, DMF, THF or the methanol solvent as monomer.Described monomer is acrylic acid or acrylic monomer, and monomer concentration is 10-50%.Described catalyst is Mohr's salt, and concentration is 2 × 10
-4mol/L-10 × 10
-4mol/L.
The present invention, the preparation method of described NACF medical dressing, comprises the steps:
(1) pass through at the suitable function base of NACF surface grafting, the NACF of preparation functionalization, is then prepared into active carbon fiber fabrics and active carbon fiber felt.
(2) take alginate fibre as raw material, adopt needling process (through operations such as shredding, mixing, combing, cross lapping, acupuncture, windings) processing to be prepared into alginic acid fibre film.
(3) select active carbon fiber fabrics as internal layer, active carbon fiber felt is absorption enhancement layer, appropriate alginic acid fibre film makes NACF combine dressing as binder course, skin scribbles the fabric of medical pressure-sensitive adhesive as tack coat, is convenient to dressing to be fixed on wound surface.
The present invention, owing to selecting active carbon fiber fabrics as internal layer, active carbon fiber felt is absorption enhancement layer, appropriate alginic acid fibre film makes NACF combine dressing as binder course, make full use of active carbon fiber fabrics structure closely, the adsorption capacity that active carbon fiber felt is high, and the good biocompatibility of alginic acid fibre and hemostatic and antibacterial performance, solve active carbon fiber fabrics adsorption capacity little, more change dressings problem often, the medical function of medical active carbon fiber dressing and absorption property are not fully exerted and embodiment, convenient, practical, efficiently.
The present invention, has good adsorptivity and comfortableness, has the following advantages compared with existing dressing:
(1) by the function base that fiber surface grafting is suitable, effectively improve hydrophilic and the biocompatibility on NACF surface, thus effectively improve the therapeutic effect of NACF;
(2) by carrying out compound with biocompatibility and hemostatic and antibacterial alginic acid fibre of good performance, effective kill bacteria disease has blocked the intrusion of extraneous antibacterial, protect from infection wound surface spread of germs and the infection that causes.Shorten healing cycle, decrease the misery of patient;
(3) active carbon fiber fabrics directly and Wound contact, given full play to NACF distinctive physics debridement effect, effectively adsorbed wound surface exudate, provide the moist environment needed for wound healing, promoted repair cell growth.Adopt active carbon fiber felt as enhancement layer, avoid coming off of NACF surface spikes.
Accompanying drawing explanation
Fig. 1 is the structural representation of NACF medical dressing of the present invention.
In figure, 1, sealing coat 2, active carbon fiber fabrics 3, alginic acid fibre film 4, active carbon fiber felt 5, non-woven fabrics 6, adhesive sticker.
Detailed description of the invention
embodiment 1:nACF is put into sample sack sealing, use
60co-gamma-rays carries out pre-irradiated, and irradiation dose is 48kGy, obtains pre-irradiation NACF.By pre-irradiation NACF at aqueous systems and 25% acrylic monomers solution, 4 × 10
-4the Mohr's salt of mol/L, reacts 3h under blanket of nitrogen at 70 DEG C, and washing, 50 DEG C of oven dry, are prepared into active carbon fiber fabrics and active carbon fiber felt.Take calcium alginate fibre as raw material, needling process is adopted to prepare alginic acid fibre film, adopt MULTILAYER COMPOSITE technique, using active carbon fiber fabrics 2 as internal layer, active carbon fiber felt 4 is absorption enhancement layer, alginic acid fibre film 3 makes NACF combine dressing as binder course, outer by scribbling the non-woven fabrics 5 of medical pressure-sensitive adhesive 6 as tack coat, obtained NACF medical dressing.
embodiment 2:nACF is put into sample sack sealing, use
60co-gamma-rays carries out pre-irradiated, irradiation dose, 48kGy, obtains pre-irradiation NACF.By pre-irradiation NACF at methanol system and 15% acrylic monomers solution, 2 × 10
-4the Mohr's salt of mol/L, reacts 5h under blanket of nitrogen at 50 DEG C, and washing, 60 DEG C of oven dry, are prepared into active carbon fiber fabrics and active carbon fiber felt.Take calcium alginate fibre as raw material, needling process is adopted to prepare alginic acid fibre film, adopt MULTILAYER COMPOSITE technique, using active carbon fiber fabrics 2 as internal layer, active carbon fiber felt 4 is absorption enhancement layer, alginic acid fibre film 3 makes NACF combine dressing as binder course, outer by scribbling the non-woven fabrics 5 of medical pressure-sensitive adhesive 6 as tack coat, obtained NACF medical dressing.
embodiment 3:nACF is put into sample sack sealing, use
60co-gamma-rays carries out pre-irradiated, irradiation dose, 48kGy, obtains pre-irradiation NACF.By pre-irradiation NACF at aqueous systems and 35% acrylate monomer solution, 8 × 10
-4the Mohr's salt of mol/L, reacts 2h under blanket of nitrogen at 90 DEG C, and washing, 45 DEG C of oven dry, are prepared into active carbon fiber fabrics and active carbon fiber felt.Take calcium alginate fibre as raw material, needling process is adopted to prepare alginic acid fibre film, adopt MULTILAYER COMPOSITE technique, using active carbon fiber fabrics 2 as internal layer, active carbon fiber felt 4 is absorption enhancement layer, alginic acid fibre film 3 makes NACF combine dressing as binder course, outer by scribbling the non-woven fabrics 5 of medical pressure-sensitive adhesive 6 as tack coat, obtained NACF medical dressing.