CN102957161B - Alternating/direct-current rapid-charging pile using battery charging mode - Google Patents

Alternating/direct-current rapid-charging pile using battery charging mode Download PDF

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Publication number
CN102957161B
CN102957161B CN201210496931.6A CN201210496931A CN102957161B CN 102957161 B CN102957161 B CN 102957161B CN 201210496931 A CN201210496931 A CN 201210496931A CN 102957161 B CN102957161 B CN 102957161B
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charging
output
current
circuit
input
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CN102957161A (en
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邓兆友
王瑜
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XIAMEN GREENWAUGH ELECTRONIC TECHNOLOGY Co Ltd
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XIAMEN GREENWAUGH ELECTRONIC TECHNOLOGY Co Ltd
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Abstract

The invention relates to an alternating/direct-current rapid-charging pile using a battery charging mode, relating to a charging device. The alternating/direct-current rapid-charging pile is provided with a charging pile battery pack, a charging current controller, an operation control panel, a mains power charger, an alternating-current output charging interface, a card-swiping and coin-inserting toll device and a direct-current charging output connection wire. Two ends of the charging pile battery pack are respectively connected with the charging current controller and the mains power charger, the output end of the operation control panel is connected with the control signal input end of the charging current controller, the output end of the charging current controller is externally connected with a battery pack of an electric vehicle, the input end of the alternating-current output charging interface is externally connected with a power supply system, and the output end of the alternating-current output charging interface is externally connected with a vehicle-mounted charger of the electric vehicle. The charging current controller is provided with an output current control power component, a drive circuit, a current detection circuit, a voltage detection circuit, a control circuit, a first voltage-stabilizing power supply circuit and a second voltage-stabilizing power supply circuit.

Description

Adopt battery to the alternating current-direct current quick charge stake of the mode of filling
Technical field
The present invention relates to a kind of charging device, especially relate to and adopt battery to the alternating current-direct current quick charge stake of the mode of filling.
Background technology
Automobile will consume a large amount of petroleum resources and manufacture serious air pollution, and the day by day exhausted problem of limited earth resource is all solved and environment of preserving our planet greatly developing new energy electric motor vehicle in countries in the world.The most distinct issues of electric motor car are exactly flying power, and adopt high capacity cell to solve flying power, not only cost is high, and volume is large, takes up space, and increases complete vehicle weight, virtually increases energy ezpenditure.
Battery capacity is larger, and the charging interval is longer, solves charging interval problem in the mode changing battery, needs a large amount of battery reserves.When electric motor car quantity rises to some fast, can make the battery reserve problem at battery altering station can be very outstanding, a large amount of battery reserves be again the another kind waste of resource.Build battery altering station to need to take many soils/very large expense and staffing, bring difficulty to the addressing of building a station, electric motor car will look for a battery altering station to run far possibly, is again a kind of waste and difficulty.
Shorten the charging interval, must charging current be increased.Directly high with the big current high-power charger cost of mains-supplied, volume is large, larger peak current and harmonic wave are produced to electrical network, as can be seen here, it is very limited that employing shortens the charging interval with the large current charge device of mains-supplied, and the onboard charger power of outfit is general also not too large.
Different vehicles uses the voltage of battery pack and capacity, and all possibility is different, and battery altering station needs the battery being equipped with Multiple Type.When electric motor car reaches some, being on a grand scale of battery altering station can be made, can not be compatible with existing gas station, not only to take a lot of resource, and concentrate charging to produce larger peak current and harmonic wave to electrical network.
Chinese patent CN201766395U discloses a kind of AC/DC integrated charge pile, the charge power supply system, card-punching system and the man-machine interactive system that comprise master controller, are connected respectively with master controller, also comprise the electric connector be connected respectively with master controller and charge power supply system, wherein, charge power supply system comprises AC power and alternating current-direct current charhing unit.This utility model can provide separately AC charging or DC charging, also can provide AC charging and DC charging simultaneously, easy and simple to handle, charging modes is intelligent, hommization.
Summary of the invention
The object of the present invention is to provide and adopt battery to the alternating current-direct current quick charge stake of the mode of filling.
The present invention is provided with charging pile battery pack, charging current controller, operation control panel, line charger, interchange exports charging inlet, swiping the card exports connecting line with coin-charging equipment and DC charging.
The two ends of described charging pile battery pack are connected with charging current controller and line charger respectively, the output of operation control panel is connected with the control signal input of charging current controller, the external battery of electric vehicle group of output of charging current controller, exchange the external electric power system of input exporting charging inlet, exchange the onboard charger of the external electric motor car of output exporting charging inlet.
Described charging current controller is provided with output current and controls (PCC) power, drive circuit, current detection circuit, voltage detecting circuit, control circuit, the 1st voltage stabilizing power supplying circuit and the 2nd voltage stabilizing power supplying circuit; Described output current controls the input of (PCC) power and is connected with the output of drive circuit, described output current controls the output of (PCC) power and is connected with the input of current detection circuit, the input of described drive circuit is connected with the output of control circuit, and the input of described control circuit is connected with the output of the output of current detection circuit, voltage detecting circuit and the output of operation control panel; Described output current controls (PCC) power and is connected with the input of charging pile battery pack, battery of electric vehicle group and voltage detecting circuit respectively, the input of described 1st voltage stabilizing power supplying circuit is connected with charging pile battery pack, the input of the output termination drive circuit of the 1st voltage stabilizing power supplying circuit; The input of described 2nd voltage stabilizing power supplying circuit is connected with charging pile battery pack, the input of the output connection control circuit of the 2nd voltage stabilizing power supplying circuit.
Because storage battery is a kind of energy storage device, therefore very large electric current can be provided at short notice.Utilizing this feature of storage battery, carrying out long-time low current charge to the battery of charging pile at ordinary times, when charging to automobile batteries, charging pile can be full of the battery of electricity originally to be greater than the electric current quick charge of common charger several times.Adopt battery powered charging control circuit easily electric current to be done greatly, circuit is fairly simple, and cost is relatively much lower.
Adopt the charging modes determining electric current can the lower electric motor car of automatic adapting voltage, charging pile designs with the highest cell voltage of existing electric motor car.
Overall volume of the present invention is little, installs easily, can be compatible very well with gas station, and do not need to reconstruct place, general roadside and parking lot can be installed, and without the need to human attendance, optionally can carry out high-density installation.Distance between each charging pile can not be far away, as long as the battery pack that electric motor car equipped capacitor is little, just can the mode of relay run far, solve continuation of the journey problem, can reduce again the cost of electric motor car, be conducive to penetration and promotion.Now a lot of every 20km of highway just has a service area, if each service area can quick charge, as long as so electric motor car more than 20km flying power just can unconfined race far.As long as there is Parking condition, do not need service area, at will just can set up charging pile charging in roadside.In the place of Shang Changpo, several charging pile can be built more, the Energy harvesting of other automobile lower long slope can be got up charge simultaneously.
The present invention mainly solves the larger car of number ratio, and for than relatively large motor vehicle, because battery capacity is too large, quick charge also needs a lot of time, generally still takes the Measures compare changing battery suitable.
The battery pack that the present invention adopts the quick charge stake of battery to the mode of filling to be equipped with capacity enough, can provide large current charge in the short time.There is battery pack, convenience can be provided for the utilization of solar wind-energy, can storage power to greatest extent, thus reach maximise power-saving.There is a lot of energy to reclaim in a lot of occasion, this battery pack that these energy just can store directly utilizes.Much often needing the place of slowing-down brake, can installing energy recovery apparatus.The place of deceleration strip is being installed, is adopting the recyclable deceleration strip of energy, not only can utilize brake energy, the loss of automobile can also be reduced.Need very large brake loss to consume descending energy during oil-fired vehicle lower long slope, the key of Energy harvesting is exactly storage power, and the charging net battery pack of dense distribution just in time plays a role.
If the spacing of each charging pile is enough near, just can be connected with each other, make the electric power of each charging pile complementary, resource-sharing.Every have the place covering charging net, can utilize regenerative resource, and reclaim the energy storing and be wasted, unnecessary energy can be other facility power, as LED street lamp and means of transportation etc.
After charging pile is linked to be net, a large amount of battery pack can carry out peak regulation to electrical network, makes full use of the electric power in low ebb period, unnecessary electric power can be returned electrical network in peak times of power consumption.Interconnected charging net can provide a lot of network information, has which charging pile near can knowing, how far distance has, and arrives the circuit of destination and should how to walk best, near have which resource, have which public bus network etc.Can also connect the Internet, content is enrichment more, makes waiting of charging no longer boring and impatient.Adopt constant-current charge mode, can be easy to calculate charge capacity.By electricity charge, convenient and reasonable, need to run how many roads and just fill how many electricity, equally convenient with oiling.
Accompanying drawing explanation
Fig. 1 is the structure composition schematic diagram of the embodiment of the present invention.
Fig. 2 is the composition frame chart of the charging current controller of the embodiment of the present invention.
Fig. 3 is the theory of constitution figure of the charging current controller of the embodiment of the present invention.
Fig. 4 is the oscillogram of the charging current controller of the embodiment of the present invention.
Embodiment
See Fig. 1 and Fig. 2, the embodiment of the present invention is provided with charging pile battery pack 1, charging current controller 2, operation control panel 3, line charger 4, exchange export charging inlet 5, swiping the card exports connecting line with coin-charging equipment 6 and DC charging.
The two ends of described charging pile battery pack 1 are connected with charging current controller 2 and line charger 4 respectively, the output of operation control panel 3 is connected with the control signal input of charging current controller 2, the external battery of electric vehicle group 7 of output of charging current controller 2, exchange the external electric power system of input exporting charging inlet 5, exchange the onboard charger 8 of the external electric motor car of output exporting charging inlet 5.
Described charging current controller 2 is provided with output current and controls (PCC) power 21, drive circuit 22, current detection circuit 23, voltage detecting circuit 24, control circuit 25, the 1st voltage stabilizing power supplying circuit 26 and the 2nd voltage stabilizing power supplying circuit 27; The input that described output current controls (PCC) power 21 is connected with the output of drive circuit 22, the output that described output current controls (PCC) power 21 is connected with the input of current detection circuit 23, the input of described drive circuit 22 is connected with the output of control circuit 25, and the input of described control circuit 25 is connected with the output of the output of current detection circuit 23, voltage detecting circuit 24 and the output of operation control panel 3; Described output current controls (PCC) power 21 and is connected with the input of charging pile battery pack 1, battery of electric vehicle group 7 and voltage detecting circuit 24 respectively, the input of described 1st voltage stabilizing power supplying circuit 26 is connected with charging pile battery pack 1, the input of the output termination drive circuit 22 of the 1st voltage stabilizing power supplying circuit 26; The input of described 2nd voltage stabilizing power supplying circuit 27 is connected with charging pile battery pack 1, the input of the output connection control circuit 25 of the 2nd voltage stabilizing power supplying circuit 27.
The present invention adopts high-voltage battery group to charge to electric motor car to the mode that low-voltage battery group is carried out filling, and electric current is large, and the time is short.The battery pack that current electric motor car adopts is 60V mostly, and in order to ensure enough large charging current and high efficiency accurate control, charging pile design adopts the battery pack of 72V, is used in current control circuit with the voltage difference of 12V.The battery pack of charging pile continues charging by a common regular charger long-time at ordinary times, and charging circuit schematic diagram as shown in Figure 1.
Fig. 3 provides the theory of constitution figure of the charging current controller of the embodiment of the present invention, output current controls (PCC) power and is made up of field effect transistor Q1A, Q1B, Q2 and accumulation of energy inductance L 1, drive circuit is made up of the powerful chip IC 1/IR2010 of driving force and R13, R14, R15, and current detection circuit adopts electric current to be the Hall current sensor IC7/C1T-100A of 100A; Voltage detecting circuit is made up of R16, R17 and comparator 339D, control circuit is made up of control chip IC2/STC15F204EA, comparator IC5/LM358, IC6/LM339, D2 and R4-R12,1st voltage stabilizing power supplying circuit is made up of Q3, C1, IC4/TL431, R1-3, produces burning voltage supply drive circuit and the comparator circuit work of 15V; 2nd voltage stabilizing power supplying circuit is made up of C2-5, IC3/7805, produces the burning voltage supply control circuit work of 5V; Operation control panel is touch LCD screen.
Fig. 4 provides the oscillogram of the charging current controller of the embodiment of the present invention.
The course of work is described as follows:
1. holding state: after power on circuitry startup starts, control chip IC2 5. pin P3.0 and 6. pin P3.1 all export high level signal, 5. the high level signal of pin P3.0 delivers to the SD end of driving chip IC1 after D2 and comparator 339D, the output of IC1 is made not control by input LIN and HIN, output LO and HO is low level, power output pipe is all in cut-off state, before a point of oscillogram.
2. charging prepares: when the charging instruction that guidance panel produces from the 1. pin P3.4 of IC2 and 3. pin P3.5 feeding time, the 5. pin P3.0 output low level of IC2, a point position of oscillogram.After D2 and comparator 339D, make the SD of IC1 hold step-down level, IC1 output LO and HO controls by input LIN and HIN.IC2 6. pin P3.1 is high level, after the inverter of IC5, the LIN pin of IC1 is high level, HIN pin is low level, IC1 output LO exports high level signal, and drive Q2 conducting by R2, the automobile batteries of access is discharged by accumulation of energy inductance L 1, energy storage is on L1, and C1 is then charged to about 14V by D1, Q2.The HO output low level of IC1, Q1A/B ends.
3. charging starts: from a to b, section is after the To of time delay 2 μ s, IC2 6. pin P3.1 becomes low level, the LIN pin of IC1 is also low level, and HIN pin is high level, Q1A/B conducting, Q2 ends, the voltage of C1 superposes with the automobile battery voltage of access and is lifted, and adds the inductance electromotive force of L1, can obtain the voltage of about 85V, make the reliable conducting of Q1A/B, unnecessary energy returns the battery pack of charging pile by Q1A/B.After the fault offset of inductance L 1, i.e. b to c section, the battery pack of electrical pile begins through the batteries charging of accumulation of energy inductance L 1 to electric motor car.
4. current detecting: charging current detects through Hall current sensor, from 3 pin output voltage signals, is added on 3 comparators respectively.Here the model selected is C1T-100A, and maximum detection electric current is 100A, needs can select larger specification during larger electric current.Hall current sensor 3 pin when zero current export 5V voltage, and export 7V voltage during forward 100A electric current, reverse 100A electric current exports 3V voltage.Electric current increases gradually, when charging current is more than 5A, the voltage that Hall element exports is more than 5.1V, and comparator 339B exports and becomes high level to chip IC 2 7. pin P3.2 by low level, timing T1 is started, c to the d section of oscillogram after chip detection to this rising edge.
5. Current Control: d to the e of oscillogram, f to g, i to j, when charging current increases above 90A gradually, sensor output voltage is greater than 6.8V, and comparator 339A output low level is to IC2 8. pin P3.3.Chip IC 2 is after 8. pin P3.3 detects this low level trailing edge, timing T1 terminates, IC2 6. pin P3.1 exports high level, and the LIN pin of IC1 is high level, and HIN pin is low level, Q1A/B ends, Q2 conducting, the battery pack of charging pile stops to the charging of battery of electric vehicle group, and the energy of accumulation of energy inductance L 1 is discharged by Q2, continue to electric motor car charging, electric current reduces gradually.When electric current is less than 5A, the voltage that transducer exports is less than 5.1V, and comparator 339B output low level is to IC2 7. pin P3.2, after chip IC 2 detects this low level trailing edge, control chip IC2 is pin P3.1 output low level again 6., Q1A/B conducting, and Q2 ends, e to the f of oscillogram, g to h, j to k, timer T1 starts timing, start next charging pulse, so go round and begin again.
6. regulate electric current: design maximum charging current is here 90A, if reduce charging current, can according to the instruction of operation control panel, control chip IC2 when second charging pulse, according to the charging interval T1 of first pulse, proportionally reduce the T1 time, also do not reach 90A at electric current, chip IC 2 8. pin P3.3 does not also detect low level trailing edge, by the time controling IC2 6. pin P3.1 output high level of T1, start next charging pulse, charging current is reduced.
7. devulcanization negative pulse: during lead acid battery charge, sulfurization being produced on battery lead plate, affect the life-span of battery pack, therefore must eliminate this sulfurization when charging, adopt and can eliminate sulfurization to the negative pulse current of battery discharge, reclaim the pulse energy of battery discharge simultaneously.Circuit design when charging reaches 20 pulses, devulcanization of once discharging.When charging current is reduced to 5A, IC2 8. pin P3.3 ignores a trailing edge pulse detected, IC2 6. pin P3.1 continues to export high level, and the timer T1 of chip IC 2 starts timing.The electric current of inductance L 1 is reduced to zero, and after fault offset is complete, the battery pack of electric motor car starts to inductive discharge, k to the l section of oscillogram.When discharging current increases above 90A gradually, comparator 339C output low level is to IC2 8. pin P3.3, IC2 6. pin P3.1 output low level, and Q1A/B conducting, Q2 ends, l to the m of oscillogram.If charging current is not select maximum 90A, but controls smaller electric current by timer, the electric current of so devulcanization electric discharge is also according to same time T1 proportional control electric current.This devulcanization negative pulse only selects lead acid accumulator just to have at operation control panel, if select lithium battery, will skip this process, directly accesses next charge cycle.
8. reclaim devulcanization negative pulse energy: after devulcanization negative pulse reaches maximum current by inductive discharge, energy storage is in inductance L 1, IC2 is after 8. pin P3.3 detects the low level pulse trailing edge of comparator 339C, IC2 is pin P3.1 output low level 6., Q1A/B conducting, Q2 ends, and the energy of inductance L 1 turns back to electrical pile battery pack, reclaim energy, oscillogram m to n.
9. next charge cycle starts: after the fault offset of devulcanization negative pulse, the electric current of inductance L 1 is zero, the battery pack of electrical pile starts the batteries charging to electric motor car, when electric current increases above 5A, chip IC 2 7. pin P3.2 detects the rising edge of high level, T1 starts timing, enters the charging of next cycle, oscillogram n to o and o to p.
10. battery voltage detection protection: in order to prevent overcharge; and other abnormalities; ensure the normal battery of access could charge; voltage detecting circuit R16, R17 and comparator 339D detect by the battery pack of charging at any time; when voltage reach be full of electricity state or have higher voltage time; 339D produces the SD end that high level delivers to IC, and the output of control IC1 is all low level, and power output pipe is all in cut-off state.Chip IC 2 does not detect the level signal of charging current for a long time, is judged as abnormality, stops charging procedure.

Claims (1)

1. adopt battery to the alternating current-direct current quick charge stake of the mode of filling, it is characterized in that being provided with charging pile battery pack, charging current controller, operation control panel, line charger, interchange export charging inlet, swiping the card exports connecting line with coin-charging equipment and DC charging;
The two ends of described charging pile battery pack are connected with charging current controller and line charger respectively, the output of operation control panel is connected with the control signal input of charging current controller, the external battery of electric vehicle group of output of charging current controller, exchange the external electric power system of input exporting charging inlet, exchange the onboard charger of the external electric motor car of output exporting charging inlet;
Described charging current controller is provided with output current and controls (PCC) power, drive circuit, current detection circuit, voltage detecting circuit, control circuit, the 1st voltage stabilizing power supplying circuit and the 2nd voltage stabilizing power supplying circuit; Described output current controls the input of (PCC) power and is connected with the output of drive circuit, described output current controls the output of (PCC) power and is connected with the input of current detection circuit, the input of described drive circuit is connected with the output of control circuit, and the input of described control circuit is connected with the output of the output of current detection circuit, voltage detecting circuit and the output of operation control panel; Described output current controls (PCC) power and is connected with the input of charging pile battery pack, battery of electric vehicle group and voltage detecting circuit respectively, the input of described 1st voltage stabilizing power supplying circuit is connected with charging pile battery pack, the input of the output termination drive circuit of the 1st voltage stabilizing power supplying circuit; The input of described 2nd voltage stabilizing power supplying circuit is connected with charging pile battery pack, the input of the output connection control circuit of the 2nd voltage stabilizing power supplying circuit;
Described output current controls (PCC) power and is made up of field effect transistor Q1A, Q1B, Q2 and accumulation of energy inductance L 1, drive circuit is made up of driving chip IC1 and resistance R13, R14, R15, and control circuit is made up of control chip IC2, comparator IC5 and IC6, diode D2 and resistance R4 ~ R12; Field effect transistor Q1A and Q1B is in parallel, and the grid of field effect transistor Q1A and Q1B is connected with the output HO of driving chip IC1 by resistance R13 with R14; The batteries positive pole that drain electrode and the charging pile of field effect transistor Q1A and Q1B are equipped with is connected, and the source electrode of field effect transistor Q1A and Q1B is connected with accumulation of energy inductance L 1; The drain electrode of field effect transistor Q2 is connected with accumulation of energy inductance L 1, and the source electrode of field effect transistor Q2 is connected with Hall current sensor IC7, and the grid of field effect transistor Q2 is held with the LO of driving chip IC1 by resistance R15 and is connected;
The input HIN of driving chip IC1 is connected with the 1. pin of comparator IC5, the input LIN of driving chip IC1 is connected with the 7. pin of comparator IC5, the vdd terminal of driving chip IC1 connects 15V stabilized voltage power supply, and Vss, COM end of driving chip IC1 is connected with battery electrode; The Vb end of driving chip IC1 is connected with electric capacity C7 with diode D1, forms the driving that bootstrap circuit boost is used for field effect transistor Q1A and Q1B.
CN201210496931.6A 2012-11-27 2012-11-27 Alternating/direct-current rapid-charging pile using battery charging mode Active CN102957161B (en)

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CN103825323B (en) * 2014-02-11 2015-08-26 江苏博强新能源科技有限公司 A kind of charging adaptive throttling system

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CN201113410Y (en) * 2007-05-31 2008-09-10 刘志洪 Electric power driven car battery charging protector
CN201766395U (en) * 2010-09-21 2011-03-16 北京优科利尔能源设备有限公司 AC/DC integrated charge pile
JP2012135135A (en) * 2010-12-22 2012-07-12 Clarion Co Ltd Vehicle charging system, on-vehicle device, and controlling method of the on-vehicle device
CN102201693A (en) * 2011-06-07 2011-09-28 天宝电子(惠州)有限公司 Vehicle-mounted charging system of electric vehicle
CN202917990U (en) * 2012-11-27 2013-05-01 厦门绿沃电子科技有限公司 AC-DC rapid charging pile employing battery-to-battery charging mode

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