Background technology
The orientation silicon steel carries product belongs to the national strategy goods and materials, is the core material of producing each grade transformer, and countries in the world all hold in close confidence for Technology for Heating Processing, the equipment and technology of oriented silicon steel band.The quality of oriented silicon steel band heat treatment technics is directly involved in country's electrical network conversion efficiencies at different levels, and utilization rate of electrical.The smooth unit of hot-stretch is last one heat treatment step of cold-rolled orientation silicon steel band production link, is with steel through insulating coating in this unit, and insulating coating is carried out drying, sintering, makes insulating coating evenly be attached to belt steel surface.The uniformity that insulating coating is coated with Fabric is the key factors such as the surface quality that affects oriented silicon steel band, interface resistance.
Oriented silicon steel band is the core material of producing all kinds of transformers, and in the transformer production process, the coating for silicon steel sheet quality directly affects transformer performance, and then has influence on the energy conversion efficiency of transformer.China is industrial power, and the directly whole supply of electric power of impact of energy conversion efficiency height also can have influence on energy resource consumption and environmental protection simultaneously.
The insulating coating drying device is one of technological core of the smooth anneling production line of the final hot-stretch of oriented silicon steel band.In the practice, be commonly called as preheating furnace at oriented silicon steel band by direct-fired heater and carry out drying and sintering, because flue gas flow rate and burner hearth subregion are not obvious in the direct-fired heater, affect uniformity, the surface quality grades of the strip steel surface coating, and then reduce the open circuit loss of final products-transformer.
Summary of the invention
Technical problem to be solved by this invention is: a kind of oriented silicon steel band insulating coating drying device is provided, the drying and sintering stove is divided into dry and two functional sections of sintering, radiant-heat drying-hydrofuge section adopts the heating of band radiant tube burner, spacious flame heat-agglomerating section adopts the heating of naked light burner, can effectively reach the purpose of dry and sintering, make simultaneously coating surface more even, tack is better.
Technical scheme of the present invention is:
A kind of oriented silicon steel band insulating coating drying device, it is characterized in that: this device has a furnace shell steel construction 8, and refractory material 9 in one deck stove is arranged in the furnace shell steel construction, is divided into two sections before and after this equipment, front end is radiant-heat drying-hydrofuge section 10, and rear one section is spacious flame heat-agglomerating section 11; Between radiant-heat drying-hydrofuge section and spacious flame heat-agglomerating section, intersegmental partition wall 3 is arranged, have the band steel to pass through passage on the intersegmental partition wall; Band radiant tube burner 2 is arranged, concentrate humidity-discharging device 5 at the upper wall of radiant-heat drying-hydrofuge section at radiant-heat drying-hydrofuge section 10 interior close up and down walls; At spacious flame heat-agglomerating section 11 interior close up and down walls naked light burner 4 is arranged; Front end face in radiant-heat drying-hydrofuge section 10 has import, and coating apparatus 7 is arranged outside import; At spacious flame heat-agglomerating section 11 rear end faces outlet is arranged; Band steel backing roll 6 is arranged in the exit.
In the smooth anneling production line production process of the final hot-stretch of oriented silicon steel band, the band steel enters radiant-heat drying-hydrofuge section 10 and spacious flame heat-agglomerating section 11 through behind the coating apparatus 7, enters heat-treatment furnace through outlet band steel backing roll 6 again.Radiant-heat drying-hydrofuge section 10 is used for evaporating the moisture in the coating solution, and coating is tentatively hardened; Spacious flame heat-agglomerating section 11 is used for dried coating is carried out sintering, prevents that coating from being scraped or adhesion in follow-up heat-treatment furnace.Radiant tube and radiant tube burner 2 are set in radiant-heat drying-hydrofuge section, naked light burner 4 is set in the naked light section, between radiant-heat drying-hydrofuge section and the naked light sintering stage partition wall 3 is set, the steam that effectively avoids evaporating out enters spacious flame heat-agglomerating section, and the flue gas of spacious flame heat-agglomerating section generation affects drying, the hydrofuge effect of drying-hydrofuge section.
Characteristics of the present invention and effect are:
1, drying, hydrofuge, the separation of sintering function are carried out in different burner hearths zone;
2, the radiation heating section is carried out drying, hydrofuge, and spacious flame bringing-up section is carried out sintering;
3, significantly improve flatness and the cleannes of coating surface, improve product hierarchy;
4, because of the moisture in the coating in the evaporation of radiant-heat drying-hydrofuge section and discharge out of the furnace, spacious flame heat-agglomerating section heating energy consumption significantly reduces.
When 5, entering sintering stage because of the band steel, face coat is solid state, and the solid particle that imperfect combustion produces can not bond to belt steel surface.
Use oriented silicon steel band insulating coating drying device to oriented silicon steel band coating insulating coating and carry out uniformity and the adhesion property that drying can improve the strip steel surface coating thickness, improve the surface quality of orientation silicon steel.
The drying and sintering stove is divided into radiant-heat drying-hydrofuge section 10 and 11 two functional areas of spacious flame heat-agglomerating section, band steel 1, reaches upper and lower surface and is coated with insulating layer coating, drying, hydrofuge, sintering purpose by these two stove sections through coating apparatus 7 surface coating insulating coating reverse hangs;
Arrange in radiant-heat drying-hydrofuge section and be with radiant tube burner 2, naked light burner 4 is set in the spacious flame heat-agglomerating section reaches in the slow drying of difference in functionality zone realization indirect, concentrate hydrofuge and Fast Sintering purpose;
In radiant-heat drying-hydrofuge section, arrange and concentrate humidity-discharging device 5, be mainly used in this section, concentrating and discharge dried water vapour in the coating solution.Prevent that it from entering sintering stage and increasing this section humidity and thermal energy consumption;
Between radiant-heat drying-hydrofuge section and spacious flame heat-agglomerating section, intersegmental partition wall 3 is set, effectively prevent from entering spacious flame heat-agglomerating section at the steam that radiant-heat drying-the hydrofuge section evaporates in a large number, and the flue gas of spacious flame heat-agglomerating section generation affects drying, hydrofuge, the cleaning effect of dry hydrofuge section.
The specific embodiment
A kind of oriented silicon steel band insulating coating drying device as shown in the figure, this device has a furnace shell steel construction 8, have in the furnace shell steel construction in one deck stove to be divided into two sections before and after refractory material 9 these equipment, front end is radiant-heat drying-hydrofuge section 10, and rear one section is spacious flame heat-agglomerating section 11; Between radiant-heat drying-hydrofuge section and spacious flame heat-agglomerating section, intersegmental partition wall 3 is arranged, the excessively window that passes through with steel is arranged on the intersegmental partition wall; Band radiant tube burner 2 is arranged, concentrate humidity-discharging device 5 at the upper wall of radiant-heat drying-hydrofuge section at radiant-heat drying-hydrofuge section 10 interior close up and down walls; At spacious flame heat-agglomerating section 11 interior close up and down walls naked light burner 4 is arranged; Front end face in radiant-heat drying-hydrofuge section 10 has import, and coating apparatus 7 is arranged outside import; At spacious flame heat-agglomerating section 11 rear end faces outlet is arranged; Band steel backing roll 6 is arranged in the exit.
Oriented silicon steel band insulating coating drying device is being arranged insulating coating drying and sintering stove as the part of the smooth anneling production line of the final hot-stretch of oriented silicon steel band behind the coating apparatus and between the heat-treatment furnace.
In the smooth anneling production line production process of the final hot-stretch of oriented silicon steel band, the band steel enters radiant-heat drying-hydrofuge section 10 and spacious flame heat-agglomerating section 11 through behind the coating apparatus 7, enters heat-treatment furnace through outlet band steel backing roll 6 again.Radiant-heat drying-hydrofuge section 10 is used for evaporating the moisture in the coating solution, and coating is tentatively hardened; Spacious flame heat-agglomerating section 11 is used for dried coating is carried out sintering, prevents that coating from being scraped or adhesion in follow-up heat-treatment furnace.Radiant tube and radiant tube burner 2 are set in radiant-heat drying-hydrofuge section, naked light burner 4 is set in the naked light section, between radiant-heat drying-hydrofuge section and the naked light section partition wall 3 is set, the steam that effectively avoids evaporating out enters spacious flame heat-agglomerating section, and the flue gas of spacious flame heat-agglomerating section generation affects drying, the hydrofuge effect of drying-hydrofuge section.
Operation principle:
Equipment when operation, through the radiant-heat drying of drying and sintering stove-hydrofuge section and spacious flame heat-agglomerating section, enter again follow-up heat-treatment furnace with steel.Radiant-heat drying-hydrofuge section adopts the radiant tube heating, reduces the flow velocity of gas stream in the stove, reduces air-flow to the impact of coating surface; The control fire box temperature makes the dry and preliminary sclerosis of finishing coating solution with steel in radiant-heat drying-hydrofuge section; Adopt the naked light burner in the spacious flame heat-agglomerating section, furnace temperature is higher, dried band steel Fast Sintering in sintering furnace.