CN102944828A - Intelligent solar cell module outdoor testing platform and testing method thereof - Google Patents
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Abstract
本发明公开的是一种智能太阳能电池组件户外测试平台及其测试方法,其是将被测量的太阳能电池组件固定在户外测试平台的支架上,含有以微处理器为核心的控制电路板,有恒压恒流两种工作模式的电子负载,通过控制电子负载对太阳能电池组件的IV特性曲线进行测量;通过控制电路板控制智能拓扑电路,实现两个电池组件单独测量与串联、并联测量的切换;同时根据所提出的太阳能电池组件户外测试流程,将所采集到的数据储存在平台的大容量储存模块中,同时通过网络通信,将数据发送到远程控制计算机中。本发明可真实的反映太阳能电池组件在户外环境下的工作情况,有效的实现太阳能电池组件性能的评估。
The invention discloses an intelligent solar cell module outdoor testing platform and a testing method thereof. The solar cell module to be measured is fixed on the bracket of the outdoor testing platform, and contains a control circuit board with a microprocessor as the core. The electronic load with two working modes of constant voltage and constant current can measure the IV characteristic curve of the solar cell module by controlling the electronic load; the smart topology circuit can be controlled by the control circuit board to realize the switching between the individual measurement and series and parallel measurement of two battery modules ; At the same time, according to the proposed outdoor test process of the solar cell module, the collected data is stored in the large-capacity storage module of the platform, and at the same time, the data is sent to the remote control computer through network communication. The invention can truly reflect the working conditions of the solar cell components in the outdoor environment, and effectively realize the performance evaluation of the solar cell components.
Description
技术领域technical field
本发明属于电工技术、能源技术领域,具体涉及的是一种智能太阳能电池组件户外测试平台及其测试方法。The invention belongs to the fields of electrical technology and energy technology, and specifically relates to an outdoor testing platform for intelligent solar cell components and a testing method thereof.
背景技术Background technique
随着科学技术的飞速发展,国内外对于能源的需求日益增加,尤其是进入21世纪后,能源问题正成为社会、经济、环境等方面的重要问题,因此新能源被愈加重视,太阳能作为一种绿色可再生资源,在世界能源危机中扮演着日渐重要的角色。近几年国内太阳能光伏工业迅速发展,各光伏企业的光伏组件产量逐年增长,对光伏组件的可靠性日益提高,同时为了适应国际市场的要求,对于所生产的太阳能组件在不同条件下性能准确而全面的测量,已成为各光伏企业生产流程中必不可少的步骤。With the rapid development of science and technology, the demand for energy is increasing at home and abroad, especially after entering the 21st century, energy issues are becoming important issues in society, economy, environment, etc. Green renewable resources are playing an increasingly important role in the world energy crisis. In recent years, the domestic solar photovoltaic industry has developed rapidly. The output of photovoltaic modules of various photovoltaic companies has increased year by year, and the reliability of photovoltaic modules has been increasing. Comprehensive measurement has become an indispensable step in the production process of various photovoltaic enterprises.
目前国内光伏企业的电池片和组件测试环境,主要是基于室内的太阳光模拟器,人为地控制电池片和组件所处的环境,以此获得太阳能电池片或光伏组件在不同环境下的IV特性曲线,并对其进行测量与绘制,其优势在于,可以人工控制辐照度,温度,组件所受应力等工作环境要求,同时可以模拟各种恶劣的测试环境,获得组件所能适应的极限工作环境。然而其存在明显的缺陷,室内模拟的太阳光与实际光线存在区别,由于环境是人为模拟,不能有效反映组件在户外复杂工作环境下的真实状态。因此,建立光伏组件的户外测试平台对其进行户外环境下的IV特性曲线测试实验显得极为重要。At present, the test environment of solar cells and modules in domestic photovoltaic enterprises is mainly based on indoor solar simulators, which artificially control the environment in which cells and modules are located, so as to obtain the IV characteristics of solar cells or photovoltaic modules in different environments The advantage is that the working environment requirements such as irradiance, temperature, and component stress can be controlled manually, and various harsh test environments can be simulated to obtain the limit work that the component can adapt to. environment. However, it has obvious defects. There is a difference between the indoor simulated sunlight and the actual light. Since the environment is artificially simulated, it cannot effectively reflect the real state of the components in the complex outdoor working environment. Therefore, it is extremely important to establish an outdoor test platform for photovoltaic modules to perform IV characteristic curve test experiments in outdoor environments.
发明内容Contents of the invention
针对现有技术上存在的不足,本发明提供一种智能太阳能电池组件户外测试平台及其测试方法,通过拓扑可以测试太阳能电池组件串、并联和单独作用下的情况,恒流恒压两种可切换工作模式的电子负载,控制电路板控制智能拓扑电路和电子负载恒压恒流模式的切换。Aiming at the deficiencies in the prior art, the present invention provides an intelligent solar cell module outdoor testing platform and its testing method. Through the topology, the solar cell modules can be tested in series, in parallel and individually. To switch the electronic load in the working mode, the control circuit board controls the switching of the intelligent topology circuit and the constant voltage and constant current mode of the electronic load.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is achieved through the following technical solutions:
一种智能太阳能电池组件户外测试平台,其特征在于:其包括可进行智能调整角度和位置的太阳能电池组件支架、具有恒压恒流两种工作模式的电子负载、安装在太阳能电池组件支架上的太阳能电池组件和负载连接的智能拓扑电路及控制电路板;所述太阳能电池组件通过智能拓扑电路与电子负载相连接,所述电子负载直接与控制电路相连,所述智能拓扑电路通过控制电路控制切换。其中,动力装置采用的是电机。An outdoor test platform for intelligent solar cell components, characterized in that it includes a solar cell component support capable of intelligently adjusting the angle and position, an electronic load with two operating modes of constant voltage and constant current, and a An intelligent topological circuit and a control circuit board for connecting the solar battery module and the load; the solar battery module is connected with the electronic load through the intelligent topological circuit, and the electronic load is directly connected with the control circuit, and the intelligent topological circuit controls switching through the control circuit . Wherein, what power unit adopted is electric motor.
所述太阳能电池组件支架包括铝合金支座和太阳能电池组件固定板,支座具有水平的旋转自由度,可以实现0°到360°的旋转,组件固定板具有垂直的旋转自由度,可以实现太阳能电池组件由垂直(90°)到水平(180°)的转变,通过与支座水平旋转共同作用来实现太阳能电池组件朝向的全方位改变。在支座和支撑转轴以及固定转轴处分别置有编码盘,通过电机工作使得支撑转轴以及固定转轴转动,其转动角度与编码盘电信号相对应,而电信号经过信号调理电路传递到CPU模块,可以实时控制和获得太阳能电池组件支架和固定板的相应位置;太阳能电池组件固定在支架顶部,随支架可调节角度,通过太阳能电池组件的正输出端和负输出端再连接到智能拓扑电路中。在组件固定板边缘装有辐照度传感器,获得的辐照度参数经过信号调理电路发送到CPU模块。The solar cell module support includes an aluminum alloy support and a solar cell module fixing plate. The support has a horizontal degree of freedom of rotation, which can realize rotation from 0° to 360°. The component fixing plate has a vertical degree of freedom of rotation, which can realize solar energy. The transformation of the battery module from vertical (90°) to horizontal (180°) can realize the all-round change of the orientation of the solar battery module by working together with the horizontal rotation of the support. There are encoder discs on the support, supporting shaft and fixed shaft respectively, and the motor works to make the supporting shaft and fixed shaft rotate. The rotation angle corresponds to the electrical signal of the encoding disc, and the electrical signal is transmitted to the CPU module through the signal conditioning circuit. The corresponding positions of the solar cell module bracket and the fixing plate can be controlled and obtained in real time; the solar cell module is fixed on the top of the bracket, and the angle can be adjusted with the bracket, and then connected to the intelligent topology circuit through the positive output terminal and the negative output terminal of the solar cell module. An irradiance sensor is installed on the edge of the component fixing plate, and the obtained irradiance parameters are sent to the CPU module through a signal conditioning circuit.
所述智能拓扑电路为,将两组太阳能电池组件通过正、负输出端与智能开关串联,通过智能开关控制组件串并联智能拓扑电路,便于对两组太阳能电池组件分别单独测量或者串并联电路切换测量;各个智能开关直接由控制电路板控制,以实现通断控制电路拓扑转换。The intelligent topology circuit is that two groups of solar battery components are connected in series with the intelligent switch through the positive and negative output terminals, and the intelligent topology circuit is controlled by the intelligent switch to connect the components in series and parallel, so as to facilitate the separate measurement of the two groups of solar battery components or the switching of the series-parallel circuit Measurement; each intelligent switch is directly controlled by the control circuit board to realize the topology conversion of the on-off control circuit.
所述具有恒流、恒压工作模式切换的电子负载,包括电子负载电路与控制信号调理电路;所述电子负载为运算放大器和N沟道低导通MOSFET组成的反馈控制电路,电子负载的正负输入端分别接智能拓扑电路的正负输入端,从而与太阳能电池组件连接;所述控制信号调理电路与控制电路板连接,将控制信号处理后以控制电子负载工作状态。The electronic load with constant current and constant voltage operation mode switching includes an electronic load circuit and a control signal conditioning circuit; the electronic load is a feedback control circuit composed of an operational amplifier and an N-channel low conduction MOSFET, and the positive side of the electronic load is The negative input terminals are respectively connected to the positive and negative input terminals of the intelligent topology circuit, so as to be connected to the solar battery module; the control signal conditioning circuit is connected to the control circuit board, and the control signal is processed to control the working state of the electronic load.
所述控制电路板,包括CPU模块,AD信号调理电路,信号调理电路,DA模块,实时时钟模块,辐照度测量模块,温度测量模块,LCD液晶显示模块,SD卡存储模块,网络通讯模块;所述CPU模块以TI公司生产的DSP芯片TMS320F28027为核心控制器;所述辐照度测量模块采用IMT Solar公司生产的硅辐照度传感器,与太阳能电池组件并置;所述温度测量模块采用了多个Pt100铂热电阻作为温度传感器,分别置于太阳能电池组件背部和空气中;所述辐照度与温度传感器以及编码盘输出信号均经由信号调理电路与CPU模块相连,DA模块与实时时钟模块通过I2C总线与CPU模块相连,LCD显示模块、大容量存储模块以及网络通讯模块通过SPI总线与CPU模块相连,CPU模块经由网络通讯模块,与无线路由器相连。The control circuit board includes a CPU module, an AD signal conditioning circuit, a signal conditioning circuit, a DA module, a real-time clock module, an irradiance measurement module, a temperature measurement module, an LCD liquid crystal display module, an SD card storage module, and a network communication module; The CPU module uses the DSP chip TMS320F28027 produced by TI as the core controller; the irradiance measurement module adopts the silicon irradiance sensor produced by IMT Solar, which is juxtaposed with the solar cell assembly; the temperature measurement module adopts Multiple Pt100 platinum thermal resistances are used as temperature sensors, which are respectively placed on the back of the solar cell module and in the air; the irradiance and temperature sensors and the output signals of the encoding disc are connected to the CPU module through the signal conditioning circuit, and the DA module is connected to the real-time clock module It is connected to the CPU module through the I2C bus, the LCD display module, the mass storage module and the network communication module are connected to the CPU module through the SPI bus, and the CPU module is connected to the wireless router through the network communication module.
一种太阳能电池组件户外测试方法,基于上述太阳能电池组件户外测试平台,太阳能电池组件户外测试方法步骤如下:An outdoor testing method for solar cell components, based on the above-mentioned outdoor testing platform for solar cell components, the steps of the outdoor testing method for solar cell components are as follows:
(1)通过控制电路板控制智能拓扑电路,使得开关(205)(207)导通,(206)(208)断开,实现两组太阳能电池组件分别与负载相连分别测量2组太阳能电池组件单独作用。测量当前单个太阳能电池组件所处环境的太阳辐照度,电池组件温度,环境温度,并记录数据;(1) Control the intelligent topology circuit through the control circuit board, so that the switches (205) (207) are turned on, and (206) (208) are turned off, so that two sets of solar cell components are connected to the load respectively, and two sets of solar cell components are measured separately effect. Measure the solar irradiance, battery module temperature, and ambient temperature of the current environment where a single solar cell module is located, and record the data;
(2)测量太阳能电池组件在当前环境中的短路电流Isc与开路电压Voc,计算其近似最大功率点处工作电压Vapp,相应公式如下:(2) Measure the short-circuit current Isc and open-circuit voltage Voc of the solar cell module in the current environment, and calculate the working voltage Vapp at the approximate maximum power point. The corresponding formula is as follows:
Vapp=kVoc;Vapp = kVoc;
其中k取0.8;根据Vapp值,计算恒压模式下可能需要测量的工作点Ncv’,公式如下:Where k is 0.8; according to the Vapp value, calculate the working point Ncv’ that may need to be measured in the constant voltage mode, the formula is as follows:
若Ncv’小于128,则恒压模式下测量点数Ncv为对Ncv’取整的值;若Ncv’大于等于128,则取Ncv=128;由Ncv可计算出电子负载在恒压模式下控制的电压变化步长ΔV:If Ncv' is less than 128, the number of measuring points Ncv in constant voltage mode is the value rounded to Ncv'; if Ncv' is greater than or equal to 128, then take Ncv=128; from Ncv, the electronic load controlled by the constant voltage mode can be calculated Voltage change step size ΔV:
(3)使电子负载工作在恒压模式下,测量太阳能电池组件工作于Vapp时的电流值Iapp;(3) Make the electronic load work in constant voltage mode, and measure the current value Iapp when the solar cell module works at Vapp;
(4)由Iapp值,可计算电子负载在恒流模式下可能需测量的点数Ncc’:(4) From the value of Iapp, the number of points Ncc’ that the electronic load may need to measure in the constant current mode can be calculated:
若Ncc’小于128,则恒流模式下测量点数Ncc为Ncc’取整的值;若Ncc’大于等于128,去Ncc=128;由Ncc计算出负载在恒流模式下控制的电流步长ΔI:If Ncc' is less than 128, the number of measurement points Ncc in constant current mode is the rounded value of Ncc'; if Ncc' is greater than or equal to 128, go to Ncc=128; calculate the current step size ΔI of the load controlled in constant current mode by Ncc :
(5)在恒压模式下,通过控制电子负载工作电压由0变化到Vapp,步长为ΔV;再切换电子负载为恒流工作模式,控制其工作电流,由Iapp变化到0,步长为ΔI;控制电路板通过AD采样模块,记录太阳能电池组件的IV曲线数据;(5) In the constant voltage mode, by controlling the operating voltage of the electronic load to change from 0 to Vapp, the step size is ΔV; then switch the electronic load to the constant current operating mode, and control its operating current, changing from Iapp to 0, the step size is ΔI; the control circuit board records the IV curve data of the solar cell module through the AD sampling module;
(6)IV曲线测量完成后,再一次对当前环境中太阳辐照度,环境气温,组件温度测量,并记录数据;(6) After the IV curve measurement is completed, measure the solar irradiance, ambient air temperature, and component temperature in the current environment again, and record the data;
(7)由获得的IV特性曲线,计算太阳能电池组件短路电流Isc,开路电压Voc,最大功率点功率Pm,最大功率点处电流值Im,最大功率点处电压值Vm,填充系数FF等特征参数;(7) Calculate the short-circuit current Isc, open-circuit voltage Voc, maximum power point power Pm, current value Im at the maximum power point, voltage value Vm at the maximum power point, and fill factor FF of the solar cell module based on the obtained IV characteristic curve. ;
(8)所有数据处理并存储后,重复第(1)步骤,进行下一时刻的太阳能电池组件IV曲线测量;(8) After all the data is processed and stored, repeat step (1) to measure the IV curve of the solar cell module at the next moment;
(9)当需要对平台进行方向调整时,转动支撑转轴(103)和固定转轴(105),通过编码盘精确控制太阳能电池组件转动角度和所处位置,同时信号传递到CPU储存,再进行上述1-8的步骤;(9) When it is necessary to adjust the direction of the platform, rotate the supporting shaft (103) and the fixed shaft (105), precisely control the rotation angle and position of the solar cell module through the encoder disc, and at the same time transmit the signal to the CPU for storage, and then carry out the above Steps 1-8;
(10)通过控制电路板控制智能拓扑电路,第二单向开关(206)闭合,双向开关(208)导通,第一单向开关(205)和第三单向开关(207)断开,使得两组太阳能电池组件处于两个串联状态,重复上述1-9步骤,测量2组太阳能电池组件串联后的IV特性曲线,并记录存储数据;通过智能拓扑电路,第一单向开关(205)和第三单向开关(207)导通,双向开关(208)导通,第二单向开关(206)断开,使得两组太阳能电池组件处于两个并联状态,重复上述1-9步骤,测量2组太阳能电池组件并联联后的IV特性曲线,并记录存储数据;(10) Control the intelligent topology circuit through the control circuit board, the second one-way switch (206) is closed, the two-way switch (208) is turned on, the first one-way switch (205) and the third one-way switch (207) are turned off, Make the two sets of solar cell components in two series connection states, repeat the above steps 1-9, measure the IV characteristic curve of the two sets of solar cell components in series, and record and store the data; through the intelligent topology circuit, the first one-way switch (205) And the third one-way switch (207) is turned on, the two-way switch (208) is turned on, and the second one-way switch (206) is turned off, so that the two sets of solar battery modules are in two parallel states, repeat the above steps 1-9, Measure the IV characteristic curve of two groups of solar cell modules connected in parallel, and record and store the data;
其中,控制电路每隔5秒对太阳能电池组件的IV曲线进行一次扫描,将测量到的曲线数据以及环境参数存储在SD卡内,并通过以太网接口,经过无线路由器,与上位机通讯,将数据存放在上位机的数据库中。Among them, the control circuit scans the IV curve of the solar cell module every 5 seconds, stores the measured curve data and environmental parameters in the SD card, and communicates with the host computer through the Ethernet interface through the wireless router, and the The data is stored in the database of the upper computer.
本发明通过上述技术方案,可以测试太阳能电池组件串、并联和单独作用下的情况,恒流恒压两种可切换工作模式的电子负载,控制电路板控制智能拓扑电路和电子负载恒压恒流模式的切换,可实时显示当前所测量的太阳能电池组件所处的角度位置、当前环境因素(太阳辐照度和组件、环境温度)、太阳能电池组件的输出特性曲线等重要参数,其可真实的反映太阳能电池组件在户外环境下的工作情况,实现了对户外环境下的IV特性曲线测试实验,有效的实现太阳能电池组件性能的评估。Through the above technical scheme, the present invention can test the conditions of solar battery components in series, parallel and single action, the electronic load with two switchable working modes of constant current and constant voltage, the control circuit board controls the intelligent topology circuit and the electronic load with constant voltage and constant current Mode switching can display in real time the measured angular position of the solar cell module, the current environmental factors (solar irradiance and module, ambient temperature), the output characteristic curve of the solar cell module and other important parameters, which can be real It reflects the working condition of the solar cell module in the outdoor environment, realizes the IV characteristic curve test experiment in the outdoor environment, and effectively realizes the evaluation of the performance of the solar cell module.
附图说明Description of drawings
下面结合附图和具体实施方式来详细说明本发明;The present invention is described in detail below in conjunction with accompanying drawing and specific embodiment;
图1为本发明智能太阳能户外测试平台的具体实施方案;Fig. 1 is the specific embodiment of intelligent solar energy outdoor testing platform of the present invention;
图2是本发明为组件固定板垂直状态时的智能太阳能电池组件户外测试平台支架的结构示意图;Fig. 2 is a schematic structural view of the smart solar cell module outdoor test platform support when the module fixing plate is in a vertical state according to the present invention;
图3是本发明为组件固定板水平状态时的智能太阳能电池组件户外测试平台支架的结构示意图;Fig. 3 is a schematic structural view of the smart solar cell module outdoor test platform support when the module fixing plate is in a horizontal state according to the present invention;
图4是本发明太阳能电池组件串并联智能拓扑电路示意图;Fig. 4 is a schematic diagram of a series-parallel intelligent topology circuit of solar battery modules of the present invention;
图5是本发明太阳能电池组件电子负载电路示意图;Fig. 5 is a schematic diagram of the electronic load circuit of the solar cell module of the present invention;
图6是本发明太阳能电池组件工作流程图。Fig. 6 is a working flowchart of the solar cell module of the present invention.
具体实施方式Detailed ways
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
如图1所示,本发明智能太阳能电池组件户外测试平台,其包括太阳能电池组件支架,智能拓扑电路,电子负载和控制电路板,太阳能电池组件支架上的固定方法,其可以实现太阳能电池组件全方位多角度的旋转,智能化的适应不同时段辐照情况,太阳能电池组件和负载电路的智能拓扑,通过拓扑可以测试太阳能电池组件串、并联和单独作用下的情况,恒流恒压两种可切换工作模式的电子负载,控制电路板控制智能拓扑电路和电子负载恒压恒流模式的切换。As shown in Figure 1, the intelligent solar cell module outdoor test platform of the present invention includes a solar cell module bracket, an intelligent topology circuit, an electronic load and a control circuit board, and a fixing method on the solar cell module bracket, which can realize a complete solar cell module Azimuth and multi-angle rotation, intelligently adapt to the irradiation conditions in different periods, intelligent topology of solar cell components and load circuits, through the topology can test the conditions of solar cell components in series, parallel and single action, constant current and constant voltage can be used To switch the electronic load in the working mode, the control circuit board controls the switching of the intelligent topology circuit and the constant voltage and constant current mode of the electronic load.
本实施例中,控制电路板包括CPU模块、DA模块、AD采样调理电路、编码盘模块、LCD显示模块、大容量储存模块和时钟模块;所述CPU模块经由DA模块连接到电子负载,电子负载输出端接入AD采样调理电路,测量环境因素的辐照度传感器、各温度传感器,用于确定太阳能电池组件所处位置的编码盘模块通过信号采样调理电路与CPU模块相连;所述的大容量储存模块、LCD模块、时钟模块和网络模块直接与CPU模块相连;其中,网络模块通过测试平台路由器与远程控制计算机路由器相连,并连接至远程控制计算机。In this embodiment, the control circuit board includes a CPU module, a DA module, an AD sampling and conditioning circuit, an encoding disc module, an LCD display module, a large-capacity storage module, and a clock module; the CPU module is connected to the electronic load via the DA module, and the electronic load The output end is connected to the AD sampling and conditioning circuit, the irradiance sensor and each temperature sensor for measuring environmental factors, and the encoder disc module used to determine the position of the solar cell module is connected to the CPU module through the signal sampling and conditioning circuit; the large-capacity The storage module, the LCD module, the clock module and the network module are directly connected to the CPU module; wherein, the network module is connected to the remote control computer router through the test platform router, and is connected to the remote control computer.
上述CPU模块为TI公司生产的DSP芯片TMS320F28027,其内置12位AD转换器,可实现对各路模拟信号的采样,并进行相应的信号数据的调理。其中,需要进行采样和调理的信号包括:电子负载输入端的负载电压,经过电子负载的负载电流,两组太阳能电池组件的组件温度,环境温度,太阳辐照度,由编码盘获得的太阳能电池组件转过的角度和所处位置。当DSP采样到各路模拟信号后,将测量时间、IV特性曲线数据、环境参数、组件旋转角度和所处位置通过SPI总线存储在SD卡中;同时,DSP经过DA模块对电子负载的工作状态进行调整,实现IV特性曲线的测量,从而改变太阳能电池组件的工作点,使得其工作在最大功率点上;户外测试平台的网络模块与远程控制计算机共同接入网络,使得DSP能够将当天测量的数据即使发送到远程控制计算机,并存放在数据库中;户外测试平台的LCD可实时显示当前所测量的太阳能电池组件所处的角度位置、当前环境因素(太阳辐照度和组件、环境温度)、太阳能电池组件的输出特性曲线等重要参数。其中大容量储存模块可选用SD卡等,网络可选用无线局域网。The above-mentioned CPU module is a DSP chip TMS320F28027 produced by TI Company, which has a built-in 12-bit AD converter, which can realize the sampling of various analog signals and adjust the corresponding signal data. Among them, the signals that need to be sampled and conditioned include: the load voltage at the input terminal of the electronic load, the load current passing through the electronic load, the component temperature of the two sets of solar cell components, the ambient temperature, the solar irradiance, and the solar cell component obtained from the code disc. Turned angle and position. After the DSP has sampled various analog signals, the measurement time, IV characteristic curve data, environmental parameters, component rotation angle and location are stored in the SD card through the SPI bus; at the same time, the DSP monitors the working status of the electronic load through the DA module Make adjustments to realize the measurement of the IV characteristic curve, thereby changing the working point of the solar cell module so that it works at the maximum power point; the network module of the outdoor test platform and the remote control computer are connected to the network together, so that the DSP can transfer the measured value of the day Even if the data is sent to the remote control computer and stored in the database; the LCD of the outdoor test platform can display in real time the angular position of the currently measured solar cell components, the current environmental factors (solar irradiance and components, ambient temperature), Important parameters such as the output characteristic curve of the solar cell module. Among them, the large-capacity storage module can choose SD card, etc., and the network can choose wireless local area network.
如图2和图3所示,太阳能电池组件支架包括放置于户外地面上的支座101、设置在支座101上的支撑转轴103、带动支撑转轴103的动力装置、安装在支撑转轴103上的顶部支座104以及安装在顶部支座104上并可调整角度和位置的组件固定板106;在顶部支座104上还设置有固定转轴105,所述组件固定板104通过顶杆与固定转轴105相连接,组件固定板106的边缘还设置有辐照度传感器107。太阳能电池组件支架还包括用于固定固定转轴105与组件固定板106的可伸缩固定杆102,所述可伸缩固定杆102一端连接组件固定板106,其另一端连接支撑转轴103的底部。As shown in Figure 2 and Figure 3, the solar cell module support includes a
本实施例中,支座101放置于地面,在支座上安装支撑旋转轴102的位置置有编码盘,用于控制电机带动支撑转轴103的转动时所需要的角度,其精度控制在1°,同时通过电信号将太阳能电池组件所处角度和位置传送给CPU。顶部支座(104),上有固定转轴(105),同样只有编码盘,通过支撑杆与组件固定板(106)固定。在顶部支座104上安装固定转轴105的位置处设置有编码盘,以此控制转轴运动实现所需角度的控制,其范围90°~180°,通过编码盘精确控制所转动的角度,并将信号传递至CPU模块储存,实现测试平台全方位、多角度的工作状态。In this embodiment, the
在组件固定板上并置有辐照度传感器(107),在太阳能电池组件背部装有温度传感器PT100,获得的辐照度和温度数据传送到CPU模块。太阳能电池组件安装于组件固定板上,通过支撑转轴(103)和固定转轴(105)的共同作用,可以实现测试平台全方位、多角度的工作状态。An irradiance sensor (107) is juxtaposed on the component fixing plate, and a temperature sensor PT100 is installed on the back of the solar cell component, and the obtained irradiance and temperature data are transmitted to the CPU module. The solar battery module is installed on the module fixing plate, and through the combined action of the supporting rotating shaft (103) and the fixed rotating shaft (105), the test platform can realize all-round and multi-angle working conditions.
其中,支座101、支撑转轴103和支撑杆的材料均选用铝合金,轻便且有一定的硬度。组件固定板106可选用单晶硅组件板,但也不限制材料,根据测试需要也可选择多晶硅组件板,薄膜电池组件板等。Wherein, the materials of the
如图4所示是两组太阳能电池组件与负载串并联智能拓扑电路。该智能拓扑电路包括并联连接的电子负载203、204和太阳能电池组件201、202,在太阳能电池组件201与电子负载204和太阳能电池组件202之间分别连接有第一单向开关205和第二单向开关206,太阳能电池组件202与电子负载203之间连接有第三单向开关207,在电子负载203与电子负载204之间连接有双向开关(208)。其中,两组电池组件201、202,其输出线经过第一单向开关205、第二单向开关206、第三单向开关207和双向开关208与负载电路203、204相连接。其中,第一单向开关205、第二单向开关206和第三单向开关207可选用低导通MOSFET管来实现电流的通断,而双向开关208可以有两个MOSFET管并联获得。在考虑不同条件下,开关可选择继电器等其他元器件代替。As shown in Figure 4, two sets of solar cell components and loads are connected in series and parallel intelligent topological circuits. The intelligent topology circuit includes
当第一单向开关205和第三单向开关207导通,第二单向开关206和双向开关208断开时,可实现两组太阳能电池组件分别与负载相连,测试各自工作情况。当第一单向开关205和第三单向开关207导通,双向开关208导通,第二单向开关206断开时,实现两组组件并联连接,通过调整负载可测试两组组件并联状态下的工作情况。当第二单向开关206闭合,双向开关208导通,第一单向开关205和第三单向开关207断开时,可实现两组组件串联连接通过调整负载可测试两组太阳能电池组件串联状态下的工作情况。When the first
如图5所示,其是太阳能电池组件电子负载电路图,可进行恒压模式和恒流模式的切换。As shown in Figure 5, it is a circuit diagram of the electronic load of the solar cell module, which can switch between constant voltage mode and constant current mode.
工作在恒压模式时,MOSFET管Q9的栅极低电压,源极和漏极间不导通,MOSFET管Q10由控制电路提供高电压给栅极,使得其源极和漏极导通,整个电路工作在恒压模式。此时,在运算放大器U8A的负输入端给定额定的控制电压(DA_CV),运算放大器输出端经过电阻R20和二极管D4接到三极管Q11的基极,三极管的输出端接并联的N沟道MOSFET管的栅极,MOSFET管的漏极接太阳能电池组件的正输出端,源极接低阻值的参考电阻,MOSFET的漏极经过分压电阻R18、R19后接入运算放大器的同相输入端。由此,可以在MOSFET管的漏极处得到稳定的输出电压。When working in constant voltage mode, the gate voltage of MOSFET Q9 is low, and the source and drain are not conducting. The circuit works in constant voltage mode. At this time, the rated control voltage (DA_CV) is given at the negative input terminal of the operational amplifier U8A, the output terminal of the operational amplifier is connected to the base of the transistor Q11 through the resistor R20 and the diode D4, and the output terminal of the transistor is connected to a parallel N-channel MOSFET The gate of the tube, the drain of the MOSFET tube are connected to the positive output terminal of the solar cell module, the source is connected to a low-resistance reference resistor, and the drain of the MOSFET is connected to the non-inverting input terminal of the operational amplifier after passing through the voltage dividing resistors R18 and R19. Thus, a stable output voltage can be obtained at the drain of the MOSFET.
工作在恒流模式时,MOSFET管Q10的栅极低电压,源极和漏极间不导通,MOSFET管Q9由控制电路提供高电压给栅极,使得其源极和漏极导通,整个电路工作在恒流模式。此时,在运算放大器U8B的正输入端给定额定的控制电压(DA_CC),运算放大器的输出端经过电阻R24和二极管D5,连接到三极管Q12的基极,三极管Q12的发射极连接并联N沟道MOSFET管Q9的栅极,而在MOSFET管Q9的漏极接入太阳能电池组件的正输入端,MOSFET管Q9的源极经过电阻R23接到运算放大器U8A的反相输入端。由此,可以在并联MOSFET管的源极处得到稳定的输出电压。When working in the constant current mode, the gate voltage of MOSFET Q10 is low, and the source and drain are not conducting. The circuit works in constant current mode. At this time, the rated control voltage (DA_CC) is given at the positive input terminal of the operational amplifier U8B, and the output terminal of the operational amplifier is connected to the base of the transistor Q12 through the resistor R24 and the diode D5, and the emitter of the transistor Q12 is connected in parallel with N-channel The gate of the MOSFET Q9 is connected to the drain of the MOSFET Q9 to the positive input of the solar cell module, and the source of the MOSFET Q9 is connected to the inverting input of the operational amplifier U8A through the resistor R23. Thus, a stable output voltage can be obtained at the sources of the parallel MOSFETs.
其中,运算放大器U8A正输入端和U8B负输入端所提供的控制电压由控制电路板上的DA芯片经过放大电路后提供。电阻R17和电容C22,电阻R22和电容C24,电阻R19和电容C23分别起到滤波整流的作用。采取并联多个MOSFET管作用,可以起到分流的作用,防止单个MOSFET管的工作温度过高。MOSFET管Q9、Q10的漏极分别接到两个运算放大器U8A、U8B的输出端,其栅极接到控制电路,当控制电路给Q9栅极低电平,Q10栅极高电平时,电路处于恒压工作模式;当控制电路给Q10栅极低电平,Q9栅极高电平时,电路处于恒流工作模式。Wherein, the control voltage provided by the positive input terminal of the operational amplifier U8A and the negative input terminal of U8B is provided by the DA chip on the control circuit board after passing through the amplifying circuit. The resistor R17 and the capacitor C22, the resistor R22 and the capacitor C24, and the resistor R19 and the capacitor C23 respectively play the role of filter and rectification. Using multiple MOSFET tubes in parallel can act as a shunt to prevent the operating temperature of a single MOSFET tube from being too high. The drains of MOSFET tubes Q9 and Q10 are respectively connected to the output terminals of two operational amplifiers U8A and U8B, and their gates are connected to the control circuit. When the control circuit gives the gate of Q9 a low level and the gate of Q10 a high level, the circuit is in Constant voltage working mode; when the control circuit gives Q10 gate low level and Q9 gate high level, the circuit is in constant current working mode.
图6是一种智能太阳能电池组件户外测试平台的工作流程图。该测试方法步骤如下:Fig. 6 is a work flow chart of an outdoor test platform for smart solar cell modules. The test method steps are as follows:
(1)通过控制电路板控制智能拓扑电路,使得第一单向开关205和第三单向开关207导通,第二单向开关206和双向开关208断开,实现两组太阳能电池组件分别与负载相连,分别测量2组太阳能电池组件单独作用。测量当前单个太阳能电池组件所处环境的太阳辐照度,电池组件温度,环境温度,并记录数据;(1) Control the intelligent topology circuit through the control circuit board, so that the first one-
(2)测量太阳能电池组件在当前环境中的短路电流Isc与开路电压Voc,计算其近似最大功率点处工作电压Vapp,相应公式如下:(2) Measure the short-circuit current Isc and open-circuit voltage Voc of the solar cell module in the current environment, and calculate the working voltage Vapp at the approximate maximum power point. The corresponding formula is as follows:
Vapp=kVoc;Vapp = kVoc;
其中k取0.8;根据Vapp值,计算恒压模式下可能需要测量的工作点Ncv’,公式如下:Where k is 0.8; according to the Vapp value, calculate the working point Ncv’ that may need to be measured in the constant voltage mode, the formula is as follows:
若Ncv’小于128,则恒压模式下测量点数Ncv为Ncv’取整的值;若Ncv’大于等于128,则取Ncv=128;由Ncv可计算出电子负载在恒压模式下控制的电压变化步长ΔV:If Ncv' is less than 128, the number of measuring points Ncv in constant voltage mode is the rounded value of Ncv'; if Ncv' is greater than or equal to 128, then take Ncv=128; the voltage controlled by the electronic load in constant voltage mode can be calculated from Ncv Change step size ΔV:
(3)使电子负载工作在恒压模式下,测量太阳能电池组件工作于Vapp时的电流值Iapp;(3) Make the electronic load work in constant voltage mode, and measure the current value Iapp when the solar cell module works at Vapp;
(4)由Iapp值,可计算电子负载在恒流模式下可能需测量的点数Ncc’:(4) From the value of Iapp, the number of points Ncc’ that the electronic load may need to measure in the constant current mode can be calculated:
若Ncc’小于128,则恒流模式下测量点数Ncc为Ncc’取整的值;若Ncc’大于等于128,去Ncc=128;由Ncc计算出负载在恒流模式下控制的电流步长ΔI:If Ncc' is less than 128, the number of measurement points Ncc in constant current mode is the rounded value of Ncc'; if Ncc' is greater than or equal to 128, go to Ncc=128; calculate the current step size ΔI of the load controlled in constant current mode by Ncc :
(5)在恒压模式下,通过控制电子负载工作电压由0变化到Vapp,步长为ΔV;再切换电子负载为恒流工作模式,控制其工作电流,由Iapp变化到0,步长为ΔI;控制电路板通过AD采样模块,记录太阳能电池组件的IV曲线数据;(5) In the constant voltage mode, by controlling the operating voltage of the electronic load to change from 0 to Vapp, the step size is ΔV; then switch the electronic load to the constant current operating mode, and control its operating current, changing from Iapp to 0, the step size is ΔI; the control circuit board records the IV curve data of the solar cell module through the AD sampling module;
(6)IV曲线测量完成后,再一次对当前环境中太阳辐照度,环境气温,组件温度测量,并记录数据;(6) After the IV curve measurement is completed, measure the solar irradiance, ambient air temperature, and component temperature in the current environment again, and record the data;
(7)由获得的IV特性曲线,计算太阳能电池组件短路电流Isc,开路电压Voc,最大功率点功率Pm,最大功率点处电流值Im,最大功率点处电压值Vm,填充系数FF等特征参数;(7) From the obtained IV characteristic curve, calculate the solar cell module short-circuit current Isc, open-circuit voltage Voc, maximum power point power Pm, current value Im at the maximum power point, voltage value Vm at the maximum power point, fill factor FF and other characteristic parameters ;
(8)所有数据处理并存储后,重复第1)步骤,进行下一时刻的太阳能电池组件IV曲线测量;(8) After all the data is processed and stored, repeat step 1) to measure the IV curve of the solar cell module at the next moment;
(9)当需要对平台进行方向调整时,转动支撑转轴103和固定转轴105,通过编码盘精确控制组件转动角度和所处位置,同时信号传递到CPU储存,再进行上述1-8的步骤;(9) When it is necessary to adjust the direction of the platform, rotate the supporting
(10)通过控制电路板控制智能拓扑电路,第二单向开关206闭合,双向开关208)导通,开关第一单向开关205、第三单向开关207断开,使得两组太阳能电池组件处于两个串联状态,重复上述1-9步骤,测量2组太阳能电池组件串联后的IV特性曲线,并记录存储数据;通过智能拓扑电路,第一单向开关205、第三单向开关207导通,双向开关208导通,第二单向开关206断开,使得两组太阳能电池组件处于两个并联状态,重复上述1-9步骤,测量2组太阳能电池组件并联联后的IV特性曲线,并记录存储数据。(10) The intelligent topology circuit is controlled by the control circuit board, the second one-
控制电路每隔5秒对电池组件的IV曲线进行一次扫描,将测量到的曲线数据以及环境参数存储在SD卡内,并通过以太网接口,经过无线路由器,与上位机通讯,将数据存放在上位机的数据库中。The control circuit scans the IV curve of the battery component every 5 seconds, stores the measured curve data and environmental parameters in the SD card, and communicates with the host computer through the Ethernet interface through the wireless router, and stores the data in the in the database of the upper computer.
基于上述,本发明是将被测量的太阳能电池组件固定在户外测试平台的支架上,含有以微处理器为核心的控制电路板,有恒压恒流两种工作模式的电子负载,通过控制电子负载对太阳能电池组件的IV特性曲线进行测量;通过控制电路板控制智能拓扑电路,实现两个电池组件单独测量与串联、并联测量的切换;同时根据所提出的太阳能电池组件户外测试流程,将所采集到的数据储存在平台的大容量储存模块中,同时通过网络通信,将数据发送到远程控制计算机中。本发明可真实的反映太阳能电池组件在户外环境下的工作情况,有效的实现太阳能电池组件性能的评估。Based on the above, the present invention fixes the measured solar battery module on the bracket of the outdoor test platform, contains a control circuit board with a microprocessor as the core, and has electronic loads with two operating modes of constant voltage and constant current. The load measures the IV characteristic curve of the solar cell module; the intelligent topology circuit is controlled by the control circuit board to realize the switching between the individual measurement and the series and parallel measurement of the two battery modules; at the same time, according to the proposed outdoor test process of the solar cell module, the The collected data is stored in the large-capacity storage module of the platform, and at the same time, the data is sent to the remote control computer through network communication. The invention can truly reflect the working conditions of the solar cell components in the outdoor environment, and effectively realize the performance evaluation of the solar cell components.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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