CN102944508A - Tester for galvanic corrosion in soil medium - Google Patents
Tester for galvanic corrosion in soil medium Download PDFInfo
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- CN102944508A CN102944508A CN2012104452225A CN201210445222A CN102944508A CN 102944508 A CN102944508 A CN 102944508A CN 2012104452225 A CN2012104452225 A CN 2012104452225A CN 201210445222 A CN201210445222 A CN 201210445222A CN 102944508 A CN102944508 A CN 102944508A
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- 238000005260 corrosion Methods 0.000 title claims abstract description 21
- 230000007797 corrosion Effects 0.000 title claims abstract description 21
- 239000002689 soil Substances 0.000 title claims abstract description 13
- 238000012360 testing method Methods 0.000 claims abstract description 41
- 238000002474 experimental method Methods 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 239000007769 metal material Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本发明公开了一种土壤介质中电偶腐蚀试验装置,其特征是在敞口箱的面板与背板之间呈水平固定设置各根支撑杆,包括:处在同一水平面上的左侧杆、中间杆和右侧杆;分别与左侧杆和中间杆,以及与右侧杆和中间杆呈倒“品”型布置的左下杆和右下杆;各支撑杆沿杆长方向为凹型通槽;在各根支撑杆的凹型通槽中分别设置有插板,插板在沿凹型通槽的长度方向上带有刻度标记,并按刻度值平行设置各插槽;呈直立的试样插入在左侧杆、中间杆和左下杆中插板上对应刻度值上的插槽中;或插入在右侧杆、中间杆和右下杆中插板上对应刻度值上的插槽中。本发明能准确获得电偶腐蚀试验结果。
The invention discloses a galvanic corrosion test device in soil medium, which is characterized in that each supporting rod is fixed horizontally between the face plate and the back board of the open box, including: a left rod on the same horizontal plane, The middle rod and the right rod; the left lower rod and the right lower rod which are respectively arranged with the left rod, the middle rod, and the right rod and the middle rod in an inverted "product"shape; each support rod is a concave groove along the length of the rod ; In the concave through grooves of each support rod, there are flashboards respectively, and the flashboards have scale marks along the length direction of the concave through grooves, and each slot is set in parallel according to the scale value; the upright sample is inserted in the In the slots on the corresponding scale value on the middle board of the left side bar, the middle bar and the left lower bar; The invention can accurately obtain the test results of galvanic corrosion.
Description
技术领域 technical field
本发明涉及一种用于在实验室环境下,用于研究土壤介质中任意两种不同金属材料之间电偶腐蚀的试验装置。The invention relates to a test device for studying galvanic corrosion between any two different metal materials in soil medium under a laboratory environment.
背景技术 Background technique
接地网是埋入在变电站土壤中,具有防雷和接地泄流作用的重要装置,在其使用的过程中,为了避免由于环境因素造成的腐蚀,延长使用寿命,通常选择耐蚀性较好的金属或者合金材料。但是如果所选择的金属材料与变电站其他金属设备之间存在电位差异,那么随着腐蚀性介质如空气、湿份等的介入,在接地网与变电站其他金属设备接触的地方很容易发生接触性腐蚀即电偶腐蚀。电偶腐蚀会加速阳极材料(接触的两种金属材料中电位较低的金属材料)的损耗,给变电站的安全运行带来严重隐患。因此,研究土壤环境中不同金属的电偶腐蚀,对于防止材料损耗,优化材料选型以及变电站的长期安全运行具有重要意义。目前,在实验室环境下,电偶腐蚀试验普遍采用的方法是:先将导线与试片焊接,再用环氧树脂将焊接处密封固定,通过导线悬挂来控制试样的垂直相对位置和间距。此办法在采用失重计算腐蚀速率时候,环氧树脂难以去除,影响计算结果,而且试样之间的垂直相对位置和间距仅仅通过单根导线难以实现精准控制,增加了试验的不稳定性。The grounding grid is buried in the soil of the substation and has the functions of lightning protection and grounding leakage. During its use, in order to avoid corrosion caused by environmental factors and prolong its service life, it is usually better to choose a grounding grid with better corrosion resistance. metal or alloy material. However, if there is a potential difference between the selected metal material and other metal equipment in the substation, then with the intervention of corrosive media such as air, moisture, etc., contact corrosion is likely to occur where the grounding grid contacts other metal equipment in the substation That is, galvanic corrosion. Galvanic corrosion will accelerate the loss of the anode material (the metal material with the lower potential among the two metal materials in contact), which will bring serious hidden dangers to the safe operation of the substation. Therefore, the study of galvanic corrosion of different metals in the soil environment is of great significance for preventing material loss, optimizing material selection and long-term safe operation of substations. At present, in the laboratory environment, the general method of galvanic corrosion test is: first weld the wire to the test piece, then seal and fix the welding place with epoxy resin, and control the vertical relative position and distance of the sample by hanging the wire . When this method uses weight loss to calculate the corrosion rate, the epoxy resin is difficult to remove, which affects the calculation results, and it is difficult to accurately control the vertical relative position and spacing between the samples only through a single wire, which increases the instability of the test.
发明内容 Contents of the invention
本发明是为避免上述现有技术所存在的不足之处,提供一种操作简单、能够精确控制试样之间的垂直相对位置、简便快速地按照试验要求调整试样间距的土壤介质中电偶腐蚀试验装置,以便准确获得电偶腐蚀试验结果。The purpose of the present invention is to avoid the disadvantages of the above-mentioned prior art, and to provide a galvanic couple in soil medium that is simple to operate, can accurately control the vertical relative position between samples, and can easily and quickly adjust the distance between samples according to the test requirements. Corrosion test device to accurately obtain galvanic corrosion test results.
本发明为解决技术问题采用如下技术方案:The present invention adopts following technical scheme for solving technical problems:
本发明土壤介质中电偶腐蚀试验装置的结构特点是设置:The structural characteristics of the galvanic corrosion test device in the soil medium of the present invention are to set:
一呈矩形的敞口箱,在所述敞口箱的面板与背板之间呈水平固定设置各根支撑杆,包括:处在同一水平面上的左侧杆、中间杆和右侧杆;与所述左侧杆和中间杆呈倒“品”型布置的左下杆;与所述右侧杆和中间杆呈倒“品”型布置的右下杆;所述左侧杆、右侧杆、左下杆以及右下杆沿杆长方向为凹型通槽;其中左侧杆的凹型通槽槽口向右,右侧杆的凹型通槽槽口向左;左下杆和右下杆的凹型通槽槽口向上;所述中间杆的横断面为“工”型,其沿杆长方向为背靠背的左右两只凹型通槽;A rectangular open box, each support bar is fixed horizontally between the panel and the back plate of the open box, including: the left bar, the middle bar and the right bar on the same horizontal plane; and The left lower bar and the middle bar are arranged in an inverted "pin" shape; the right lower bar is arranged in an inverted "pin" shape with the right side bar and the middle bar; the left bar, right bar, The left and right lower rods are concave through grooves along the length of the rods; the concave through grooves of the left rod face to the right, and the concave through grooves of the right rod face to the left; the concave through grooves of the left and right lower rods The notch is upward; the cross-section of the middle rod is "I" type, and it is two concave grooves on the left and right back to back along the length direction of the rod;
在所述各根支撑杆的凹型通槽中分别设置有插板,所述插板在沿凹型通槽的长度方向上带有刻度标记,并按刻度值平行设置各插槽;Inserting boards are respectively arranged in the concave through grooves of the support rods, and the inserting plates have scale marks along the length direction of the concave through grooves, and each slot is arranged in parallel according to the scale value;
以左侧杆、中间杆和左下杆为一单元,呈直立的试片插入在左侧杆、中间杆和左下杆中插板上对应刻度值上的插槽中;Take the left bar, middle bar and left lower bar as a unit, and insert the upright test pieces into the slots on the corresponding scale values on the left bar, middle bar and left lower bar mid-board;
以右侧杆、中间杆和右下杆为一单元,呈直立的试片插入在右侧杆、中间杆和右下杆中插板上对应刻度值上的插槽中。With the right side rod, middle rod and right lower rod as a unit, the upright test pieces are inserted into the slots on the corresponding scale values on the right side rod, middle rod and right lower rod middle plate.
本发明土壤介质中电偶腐蚀试验装置的结构特点也在于:在所述左侧杆、右侧杆、左下杆和右下杆上,位于凹型通槽的槽底部设置紧固螺栓,以所述紧固螺栓固定插板在凹型通槽中的位置。The structural feature of the galvanic corrosion test device in the soil medium of the present invention is also that: on the left side bar, the right side bar, the left lower bar and the right lower bar, fastening bolts are arranged at the groove bottom of the concave through groove, with the described Fastening bolts fix the position of the plugboard in the concave through groove.
与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:
1、本发明通过倒“品”型布置各支撑杆,并利用带有刻度的插板的有效定位,可以方便地调节和准确读取试片间距,还可以精确地控制试片的位置,保证试片平面的垂直相对。1. The present invention arranges the support rods in an inverted "product" shape, and utilizes the effective positioning of the inserting plate with scales to conveniently adjust and accurately read the distance between the test pieces, and can also accurately control the position of the test pieces to ensure Vertical relative to the plane of the test piece.
2、本发明操作简便,试验前不需要复杂的试片封装以及导线固定等过程,只需要将打磨好的试片插入插槽即可;试验结束后直接从插槽中拔出试片,进行简单表面处理即可计算失重腐蚀速率,试验结果准确度高,重现性好。2. The present invention is easy to operate, and does not require complex test piece packaging and wire fixing processes before the test. It only needs to insert the polished test piece into the slot; after the test is over, directly pull out the test piece from the slot, and carry out The weightless corrosion rate can be calculated by simple surface treatment, and the test results are highly accurate and reproducible.
3、本发明试验环境多样化,不局限于土壤介质,可以根据试验要求在装置容器内填充其他介质来实现不同环境下的电偶腐蚀试验。3. The test environment of the present invention is diversified, not limited to the soil medium, and other media can be filled in the device container according to the test requirements to realize the galvanic corrosion test in different environments.
附图说明 Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明中插板结构示意图;Fig. 2 is a schematic diagram of the structure of the plugboard in the present invention;
图中标号:11左侧杆;12中间杆;13右侧杆;14左下杆;15右下杆;3紧固螺栓;4插板;41插槽;5敞口箱;51面板;52背板。Labels in the figure: 11 left side rod; 12 middle rod; 13 right side rod; 14 left lower rod; 15 right lower rod; 3 fastening bolts; plate.
具体实施方式 Detailed ways
参见图1和图2,本实施例中土壤介质中电偶腐蚀试验装置的结构设置为:Referring to Fig. 1 and Fig. 2, the structure of the galvanic corrosion test device in the soil medium in the present embodiment is set as follows:
一呈矩形的敞口箱5,在敞口箱5的面板51与背板52之间呈水平固定设置各根支撑杆,包括:处在同一水平面上的左侧杆11、中间杆12和右侧杆13;与左侧杆11和中间杆12呈倒“品”型布置的左下杆14;与右侧杆13和中间杆12呈倒“品”型布置的右下杆15。A rectangular
如图1所示,左侧杆11、右侧杆13、左下杆14以及右下杆15在沿杆长方向为凹型通槽;其中左侧杆11的凹型通槽槽口向右,右侧杆13的凹型通槽槽口向左;左下杆14和右下杆15的凹型通槽槽口向上;中间杆12的横断面为“工”型,其沿杆长方向为背靠背的左右两只凹型通槽;As shown in Figure 1, the
图2所示,在各根支撑杆的凹型通槽中分别设置有插板4,插板4在沿凹型通槽的长度方向上带有刻度标记,并按刻度值平行设置各插槽41;As shown in Fig. 2, a
具体实施中,以左侧杆11、中间杆12和左下杆14为一单元,呈直立的试片插入在左侧杆、中间杆和左下杆中插板上对应刻度值上的插槽中;也包括以右侧杆13、中间杆12和右下杆15为一单元,呈直立的试片插入在右侧杆、中间杆和右下杆中插板上对应刻度值上的插槽中。In the specific implementation, with the
为了牢固定位试片,在左侧杆、右侧杆、左下杆和右下杆上,位于凹型通槽的槽底部设置紧固螺栓3,以紧固螺栓3固定插板4在凹型通槽中的位置,进而定位试片。In order to firmly position the test piece, on the left side bar, right side bar, left lower bar and right lower bar, fastening
具体实施中,按试验要求,设置敞口箱5为矩形玻璃箱体,面板51和背板52之间的长为50cm,敞口箱的宽度和长度均为40cm;左侧杆与右侧杆之间的距离约为20cm,中间杆位于左侧杆和右侧杆之间;左下杆和右下杆之间距离约为10cm;In the specific implementation, according to the test requirements, the
插板上的插槽是以1cm的间距均匀分布,各支撑杆中的插板为相同结构,刻度标记和插槽分布亦为相同。The slots on the plugboards are evenly distributed at intervals of 1cm, the plugboards in each support rod have the same structure, and the scale marks and slot distribution are also the same.
本发明通过将试片插入在相应刻度值的插槽中,既确保了试片之间的间距准确无误,又精确固定了电偶试片的位置,满足了试片平面垂直相对的要求,完全保证了试验结果的准确度和再现性。紧固螺栓3的设置还可以满足对不同尺寸的电偶试片的固定,实验时,在完成试片的插装和紧固之后,将敞口箱中填土,并通过导线夹接触导通电偶试片即可进行试验。By inserting the test pieces into the slots with corresponding scale values, the present invention not only ensures the accuracy of the distance between the test pieces, but also precisely fixes the position of the galvanic couple test pieces, which meets the requirement that the planes of the test pieces are vertically opposite, completely The accuracy and reproducibility of the test results are guaranteed. The setting of the fastening
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Citations (5)
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CN2384219Y (en) * | 1999-06-02 | 2000-06-21 | 中国科学院金属腐蚀与防护研究所 | Soil corrosivity detector |
JP2010281687A (en) * | 2009-06-04 | 2010-12-16 | Sumitomo Electric Ind Ltd | Method for predicting the amount of corrosion of metallic materials in contact with different metals |
US20110187395A1 (en) * | 2008-05-20 | 2011-08-04 | Bae Systems Plc | Corrosion sensors |
CN202166601U (en) * | 2011-07-06 | 2012-03-14 | 北京有色金属研究总院 | Couple pair hanging device for couple corrosion test |
CN202837152U (en) * | 2012-11-09 | 2013-03-27 | 安徽省电力科学研究院 | Corrosion test device for galvanic couple in soil medium |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2384219Y (en) * | 1999-06-02 | 2000-06-21 | 中国科学院金属腐蚀与防护研究所 | Soil corrosivity detector |
US20110187395A1 (en) * | 2008-05-20 | 2011-08-04 | Bae Systems Plc | Corrosion sensors |
JP2010281687A (en) * | 2009-06-04 | 2010-12-16 | Sumitomo Electric Ind Ltd | Method for predicting the amount of corrosion of metallic materials in contact with different metals |
CN202166601U (en) * | 2011-07-06 | 2012-03-14 | 北京有色金属研究总院 | Couple pair hanging device for couple corrosion test |
CN202837152U (en) * | 2012-11-09 | 2013-03-27 | 安徽省电力科学研究院 | Corrosion test device for galvanic couple in soil medium |
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