CN102936382B - Brominated polymers as flame additives and polymer systems containing same - Google Patents
Brominated polymers as flame additives and polymer systems containing same Download PDFInfo
- Publication number
- CN102936382B CN102936382B CN201210320008.7A CN201210320008A CN102936382B CN 102936382 B CN102936382 B CN 102936382B CN 201210320008 A CN201210320008 A CN 201210320008A CN 102936382 B CN102936382 B CN 102936382B
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- Prior art keywords
- polymer
- flame
- brominated
- combustible
- polymer composition
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- 229920000642 polymer Polymers 0.000 title claims abstract description 94
- 239000000654 additive Substances 0.000 title claims abstract description 68
- 229920003986 novolac Polymers 0.000 claims abstract description 25
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 15
- 230000000996 additive effect Effects 0.000 claims description 61
- 239000000203 mixture Substances 0.000 claims description 60
- -1 allyl ethers Chemical class 0.000 claims description 36
- 125000003118 aryl group Chemical group 0.000 claims description 28
- 230000031709 bromination Effects 0.000 claims description 27
- 238000005893 bromination reaction Methods 0.000 claims description 27
- 239000000178 monomer Substances 0.000 claims description 19
- 239000000126 substance Substances 0.000 claims description 18
- 239000006260 foam Substances 0.000 claims description 17
- 239000004793 Polystyrene Substances 0.000 claims description 14
- 229920002223 polystyrene Polymers 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 4
- XZKRXPZXQLARHH-UHFFFAOYSA-N buta-1,3-dienylbenzene Chemical compound C=CC=CC1=CC=CC=C1 XZKRXPZXQLARHH-UHFFFAOYSA-N 0.000 claims description 4
- MAYCNCJAIFGQIH-UHFFFAOYSA-N buta-1,3-diene 5-phenylpenta-2,4-dienenitrile Chemical compound C=CC=C.N#CC=CC=CC1=CC=CC=C1 MAYCNCJAIFGQIH-UHFFFAOYSA-N 0.000 claims description 2
- 229920000578 graft copolymer Polymers 0.000 claims description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 claims description 2
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims description 2
- 229920002857 polybutadiene Polymers 0.000 claims 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 abstract description 36
- 229910052794 bromium Inorganic materials 0.000 abstract description 36
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 abstract description 31
- 229920000728 polyester Polymers 0.000 abstract description 31
- 238000007152 ring opening metathesis polymerisation reaction Methods 0.000 abstract description 7
- YUAPUIKGYCAHGM-UHFFFAOYSA-N 1,2-dibromo-3-(2,3-dibromopropoxy)propane Chemical compound BrCC(Br)COCC(Br)CBr YUAPUIKGYCAHGM-UHFFFAOYSA-N 0.000 abstract description 5
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 abstract description 5
- 150000001875 compounds Chemical class 0.000 abstract description 5
- 229920001577 copolymer Polymers 0.000 abstract description 5
- 229930003836 cresol Natural products 0.000 abstract description 5
- OXTQLGARXKFZMR-UHFFFAOYSA-N 3-(2,3-dibromopropyl)pyrrole-2,5-dione Chemical compound BrCC(Br)CC1=CC(=O)NC1=O OXTQLGARXKFZMR-UHFFFAOYSA-N 0.000 abstract description 4
- 229920000620 organic polymer Polymers 0.000 abstract description 4
- FVFJQWWWSSTECI-UHFFFAOYSA-N 1-bromo-3-(3-bromo-2-hydroxypropoxy)propan-2-ol Chemical compound BrCC(O)COCC(O)CBr FVFJQWWWSSTECI-UHFFFAOYSA-N 0.000 abstract description 3
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 abstract description 2
- 239000003063 flame retardant Substances 0.000 description 72
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 45
- 239000000047 product Substances 0.000 description 35
- 238000012360 testing method Methods 0.000 description 31
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 25
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 21
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- 229920005989 resin Polymers 0.000 description 16
- 239000011347 resin Substances 0.000 description 16
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- CREMABGTGYGIQB-UHFFFAOYSA-N carbon carbon Chemical compound C.C CREMABGTGYGIQB-UHFFFAOYSA-N 0.000 description 13
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 238000001291 vacuum drying Methods 0.000 description 12
- 238000005406 washing Methods 0.000 description 12
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 11
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 11
- 230000008033 biological extinction Effects 0.000 description 10
- 229910052799 carbon Inorganic materials 0.000 description 10
- 150000007520 diprotic acids Chemical class 0.000 description 10
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 9
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 9
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000007787 solid Substances 0.000 description 9
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 8
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 8
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 8
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 7
- 150000008065 acid anhydrides Chemical class 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 6
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 125000001246 bromo group Chemical group Br* 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000001530 fumaric acid Substances 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 4
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical compound Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- GPWHDDKQSYOYBF-UHFFFAOYSA-N ac1l2u0q Chemical compound Br[Br-]Br GPWHDDKQSYOYBF-UHFFFAOYSA-N 0.000 description 4
- BHELZAPQIKSEDF-UHFFFAOYSA-N allyl bromide Chemical compound BrCC=C BHELZAPQIKSEDF-UHFFFAOYSA-N 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- 150000002989 phenols Chemical class 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 229910000104 sodium hydride Inorganic materials 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229920002587 poly(1,3-butadiene) polymer Polymers 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000010557 suspension polymerization reaction Methods 0.000 description 3
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- 0 *=C(C1C2CC=CC1)OC2=I Chemical compound *=C(C1C2CC=CC1)OC2=I 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 2
- 206010009866 Cold sweat Diseases 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- KEAYESYHFKHZAL-UHFFFAOYSA-N Sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 2
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 2
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- JPOXNPPZZKNXOV-UHFFFAOYSA-N bromochloromethane Chemical compound ClCBr JPOXNPPZZKNXOV-UHFFFAOYSA-N 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- URYYVOIYTNXXBN-UPHRSURJSA-N cyclooctene Chemical compound C1CCC\C=C/CC1 URYYVOIYTNXXBN-UPHRSURJSA-N 0.000 description 2
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- 229910000042 hydrogen bromide Inorganic materials 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
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- 125000003367 polycyclic group Chemical group 0.000 description 2
- 229920001522 polyglycol ester Polymers 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- JQRYUMGHOUYJFW-UHFFFAOYSA-N pyridine;trihydrobromide Chemical compound [Br-].[Br-].[Br-].C1=CC=[NH+]C=C1.C1=CC=[NH+]C=C1.C1=CC=[NH+]C=C1 JQRYUMGHOUYJFW-UHFFFAOYSA-N 0.000 description 2
- 125000001453 quaternary ammonium group Chemical group 0.000 description 2
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- 150000003384 small molecules Chemical class 0.000 description 2
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- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 239000012312 sodium hydride Substances 0.000 description 2
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical compound CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 2
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- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 1
- DRMGVASVGXJWQV-UHFFFAOYSA-N 1-(cyclohexen-1-yl)bicyclo[2.2.1]hept-2-ene Chemical class C1C(C=C2)CCC21C1=CCCCC1 DRMGVASVGXJWQV-UHFFFAOYSA-N 0.000 description 1
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- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 1
- NVZWEEGUWXZOKI-UHFFFAOYSA-N 1-ethenyl-2-methylbenzene Chemical compound CC1=CC=CC=C1C=C NVZWEEGUWXZOKI-UHFFFAOYSA-N 0.000 description 1
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
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- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- GJMWSBOKQFONAV-UHFFFAOYSA-N 3-(3,3-dibromopropyl)pyrrole-2,5-dione Chemical group BrC(CCC=1C(=O)NC(C1)=O)Br GJMWSBOKQFONAV-UHFFFAOYSA-N 0.000 description 1
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical group ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
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- 206010013786 Dry skin Diseases 0.000 description 1
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 1
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- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
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- CODNYICXDISAEA-UHFFFAOYSA-N bromine monochloride Chemical compound BrCl CODNYICXDISAEA-UHFFFAOYSA-N 0.000 description 1
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- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- 150000001941 cyclopentenes Chemical class 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- FJBFPHVGVWTDIP-UHFFFAOYSA-N dibromomethane Chemical compound BrCBr FJBFPHVGVWTDIP-UHFFFAOYSA-N 0.000 description 1
- 125000001142 dicarboxylic acid group Chemical group 0.000 description 1
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 1
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- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical class OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
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- 231100000053 low toxicity Toxicity 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
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- SFBTTWXNCQVIEC-UHFFFAOYSA-N o-Vinylanisole Chemical compound COC1=CC=CC=C1C=C SFBTTWXNCQVIEC-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 238000007348 radical reaction Methods 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000010129 solution processing Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 description 1
- 125000005207 tetraalkylammonium group Chemical group 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
- C08F293/005—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule using free radical "living" or "controlled" polymerisation, e.g. using a complexing agent
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- C08F8/00—Chemical modification by after-treatment
- C08F8/18—Introducing halogen atoms or halogen-containing groups
- C08F8/20—Halogenation
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/18—Homopolymers or copolymers of nitriles
- C08L33/20—Homopolymers or copolymers of acrylonitrile
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- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L35/06—Copolymers with vinyl aromatic monomers
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- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
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- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
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- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
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- C08L61/00—Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
- C08L61/04—Condensation polymers of aldehydes or ketones with phenols only
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- C08L35/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least one other carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
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- C08L45/00—Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
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Abstract
Certain brominated polymers compounds are effective FR additives for combustible organic polymers. These FR additives include: i) a copolymer having styrene and 2,3-dibromopropylmaleimide repeating units; ii) a brominated polyester having aliphatically bound bromine; iii) an allyl ether of a ring-brominated novolac resin; iv) a 3-bromo-2-hydroxypropyl ether of a novolac resin; v) a 2,3-dibromopropyl ether of a cresol novolac resin; and vi) a brominated ROMP polymer or copolymer.
Description
The application is PCT international filing date is on January 30th, 2009, national applications number is 200980106287.3 (former PCT international application no is PCT/US2009/032668), and denomination of invention is the divisional application of the application of " brominated polymer as flame-retardant additive and the polymeric system containing this brominated polymer ".
This application claims the right of priority of the U.S. Provisional Patent Application 61/031,476 that on February 26th, 2008 submits to.
The present invention relates to the flame-retardant additive for organic polymer, and in particular to brominated polymer flame-retardant additive.
Usually fire-retardant (FR) additive is joined for building with in the polymeric articles of other application.The existence of FR additive makes foams by standard combustion testing required in each compass of competency.Various lower molecular weight (< ~ 1000g/mol) brominated compound is used as the FR additive in these foam product.Wherein chemical compound lot, such as hexabromocyclododecane, under regulations and public pressure, may cause the use limiting them, therefore has motivation to find their substitute.
Various brominated material has been proposed as FR additive.These comprise, such as, and various bromination small molecules and some brominated polymer.The brominated polymer be wherein proposed is butadiene polymer and multipolymer, bromination novolac resin allyl ethers, bromination poly-(1,3-cyclic diolefine) and bromination poly-(4-Vinyl phenol allyl ethers).Many such bromination small molecules and brominated polymer have description in U.S. published patent application 2007/019120.
The alternative FR additive for extruded polymer foams, when mixing in foams with rationally low level, should allow foams to pass through standard combustion testing.Because foam by extrusion is in high temperature process, be heat-staple under the temperature condition that therefore importantly FR additive uses in an extrusion process.For some foams, such as polystyrene and styrol copolymer foams, these temperature are generally more than 180 DEG C.If FR additive decomposes during expressing technique, then face Railway Project.These problems comprise: the loss of the loss of FR reagent and FR character therefore; The generation of normally corrosive degradation production (such as HBr), and be therefore dangerous to people potentially, and be harmful to operating equipment.FR reagent should not cause the remarkable loss of physical properties desired in polymkeric substance.Preferred FR additive has low toxicity and is not to heavens can biological utilisation.Preferred blowing agent type can be prepared by the cheaper starting materials that can easily obtain.
The present invention, on the one hand for comprising the polymer composition of combustible polymer, has been mixed with the one or more bromination FR additive be selected from the following in described combustible polymer:
I) there is the multipolymer of vinylbenzene and 2,3-dibromopropyl maleimide repeating unit;
Ii) there is the brominated polyester of aliphatic series in conjunction with bromine;
Iii) allyl ethers of ring bromination novolac resin;
Iv) 3-of novolac resin bromo-2-hydroxypropyl ether;
V) 2,3-dibromopropyl ethers of cresol novolac resin; With
Vi) bromination ROMP polymkeric substance or multipolymer.
These bromination FR additives are easily prepared by starting polymer, and described starting polymer easily can obtain and be in most of the cases low cost or moderate cost.These bromination FR additives easily use the chemistry (straightforward chemistry) be easily understood to be prepared by described starting polymer.These FR additives in most of the cases have good thermostability, and reason can be processed usually in polymer melt process operation such as extrusion foaming for this reason.Described FR additive is with rational usage level effectively to combustible polymer, and particularly styrene polymer and multipolymer give FR characteristic.
Flame-retardant additive type i) material includes organic polymer, and described organic polymer has vinylbenzene and 2,3-dibromopropyl maleimide repeating unit.Such polymkeric substance can represent with following ideal structure:
Wherein x and y represents the molar fraction of corresponding repeating unit.In above structure, each vinylbenzene and 2, some or all in 3-dibromopropyl maleimide repeating unit can replace, and some or all can form the block of the sequential cells of two or more identical types in each vinylbenzene and 2,3-dibromopropyl maleimide repeating unit.
Flame-retardant additive Class1) material prepared expediently by starting styrenic copolymer-maleic anhydride.In starting polymer vinylbenzene relative to maleic anhydride mol ratio can from 95: 5 to about 40: 60 change, but this scope high-end in maleic anhydride level (maleic anhydrides of such as 30 to 60 % by mole) be preferred, because scope for this reason allows to obtain higher bromine content in final product.Maleic anhydride repeat units is converted into N-allyl group maleimide repeating unit by the reaction of starting copolymer and allyl amine.Then final product is obtained by bromination allyl group.
Flame-retardant additive ii) for having the brominated polyester of aliphatic series in conjunction with bromine, that is, wherein bromine atoms be directly attached in described polyester aliphatic carbon atom on brominated polyester.Described aliphatic carbon atom can be straight chain partly, side chain or ring texture in this case.
The polyester that can contain non-aromatic carbon-carbon unsaturated link(age) (carbon-carbon unsaturation) by bromination obtains flame-retardant additive ii) some example.The suitable kind of initial unsaturated polyester comprises those with-A-B-structure, and wherein A represents dicarboxylic acid repeat units and B represents diol repeat units.Before bromination, the A of some or all and/or unit B contain non-aromatic carbon-carbon unsaturated link(age).Such polyester can be prepared in dicarboxylic acid (or the carboxylic acid halides of correspondence or acid anhydride) with the reaction of glycol, and at least one in described dicarboxylic acid and glycol contains non-aromatic carbon-carbon unsaturated link(age).The example with the dicarboxylic acid of non-aromatic carbon-carbon unsaturated link(age) and the acid anhydride of correspondence comprises toxilic acid, maleic anhydride, fumaric acid, fumaric acid anhydride, tetrahydrophthalic acid, Tetra Hydro Phthalic Anhydride, that is,
Deng.These binary acid or anhydrides and/or their respective carboxylic acid halides may be used for preparing the initial polyester of the A unit had containing non-aromatic carbon-carbon unsaturated link(age).Isosorbide-5-Nitrae-dihydroxyl-but-2-ene is the example of the glycol with non-aromatic carbon-carbon unsaturated link(age), and may be used for preparing the starting copolymer of the unit B had containing corresponding unsaturated link(age).
Can be used as preparing flame-retardant additive ii) the concrete type of unsaturated polyester of raw material comprise, such as:
A. the polyester of toxilic acid or toxilic acid/fumaric acid mixture and one or more aliphatic diols.Described aliphatic diol can have non-aromatic carbon-carbon unsaturated link(age), such as 1,4-dihydroxyl-but-2-ene, or can not containing such unsaturated link(age), such as cyclohexanedimethanol, ethylene glycol, 1,2-PD, 1,4-butyleneglycol, 1,6-hexylene glycols etc., can use the mixture of glycol, and described mixture to comprise containing at least one containing the glycol of non-aromatic carbon-carbon unsaturated link(age) and at least one containing the mixture of the glycol of such unsaturated link(age).The specific examples of such polyester comprises toxilic acid/cyclohexanedimethanol polyester and toxilic acid/fumaric acid/cyclohexanedimethanol polyester.
The polyester of diprotic acid that B. toxilic acid or toxilic acid/fumaric acid mixture, at least one are other (or the carboxylic acid halides of correspondence or acid anhydride) and one or more aliphatic diols.Described other diprotic acid can be aromatics or aliphatic series, and if be aliphatic series, then can contain or can not contain carbon-to-carbon unsaturated bond.The example of described other diprotic acid comprises phthalic acid or terephthalic acid.Described aliphatic diol can for such as about the aliphatic diol described by polyester type A.The example of such polyester is toxilic acid/terephthalic acid/cyclohexanedimethanol polyester or toxilic acid/fumaric acid/terephthalic acid/cyclohexanedimethanol polyester.
C. the polyester of Tetra Hydro Phthalic Anhydride and one or more aliphatic diols.Described aliphatic diol can for such as about the aliphatic diol described by polyester type A.The example of such polyester is Tetra Hydro Phthalic Anhydride/polyglycol ester.
The polyester of diprotic acid that D. Tetra Hydro Phthalic Anhydride, at least one are other (or the carboxylic acid halides of correspondence or acid anhydride) and one or more aliphatic diols.Described other diprotic acid can be aromatics or aliphatic series, and if be aliphatic series, then can contain or can not contain carbon-to-carbon unsaturated bond.The example of described other diprotic acid comprises phthalic acid or terephthalic acid.Described aliphatic diol can for such as about the aliphatic diol described by polyester type A.The example of such polyester is Tetra Hydro Phthalic Anhydride/terephthalic acid/polyglycol ester.
E.1, the polyester of 4-dihydroxyl-but-2-ene and one or more diprotic acid (or corresponding carboxylic acid halides or acid anhydride).Described diprotic acid can contain or can not contain non-aromatic carbon-carbon unsaturated link(age), and can use the mixture of every type or the mixture of two types.Terephthalic acid/Isosorbide-5-Nitrae-dihydroxyl-but-2-ene polyester is the example of such initial polyester.
F.1, the polyester of the glycol that 4-dihydroxyl-but-2-ene, at least one are other and one or more diprotic acid (or corresponding carboxylic acid halides or acid anhydride).Described other glycol can contain or can not contain non-aromatic carbon-carbon unsaturated link(age).Described diprotic acid can contain or can not contain non-aromatic carbon-carbon unsaturated link(age), and can use the mixture of every type or the mixture of two types.
Then by least some position bromination of the non-aromatic carbon-carbon unsaturated link(age) on initial polyester to prepare type ii) flame-retardant additive.
For the preparation of flame-retardant additive type ii) alternative method be first by one or more unsaturated raw material brominations, then use the material of bromination as the raw material for the preparation of polyester.
Flame-retardant additive type iii) be the allyl ester of ring bromination novolac resin.The polymkeric substance of formaldehyde and phenolic compound is represented with " phenolic varnish " resin.Phenol ring in described novolac resin be at least partially bromine replace, preferably at ortho position.Described phenolic compound optionally can contain 1 or 2 substituting group (being different from bromine) on ring.Preferably, described phenolic compound does not contain such substituting group in contraposition, or containing a substituting group, particularly low alkyl group such as methyl.Type iii) flame-retardant additive comprise those that represented by desired result:
In above structure, Br atom is preferably at ortho position (relative to allyl ether groups), and n represents the polymerization degree.
Type iii) flame-retardant additive can be prepared by novolac resin, many in described novolac resin are commercially available.Easily bromine is replaced and be incorporated on phenol ring.Allyl ethers can form alkoxyl group by reacting with sodium hydride and introduce, and then described alkoxyl group reacts to prepare ether with allyl halide such as chlorallylene or allyl bromide 98.
Flame-retardant additive iv) be the 3-bromo-2-hydroxypropyl ether of novolac resin.These are easily prepared by the glycidyl ether of bromination novolac resin.Such resin can with trade name D.E.N.
tMepoxy resin is easily purchased from Dow Chemical, and the phenol ring of described novolac resin can be substituted, particularly by one or more alkyl, especially methyl substituted.The epoxy group(ing) of such resin produces corresponding bromhydrin with the reaction in bromine source.Type iv) flame-retardant additive comprise those with following structure:
Wherein R represents substituting group optional on phenol ring, and n represents the polymerization degree.
Flame-retardant additive v) be 2,3-dibromopropyl ethers of cresol novolac resin.It can be prepared by cresol novolak initial resin, is in succession reacted with sodium hydride to form corresponding phenates, then react with allyl bromide 98 and form allyl ethers, then react with bromizating agent and be prepared by cresol novolak initial resin.The v of type) flame-retardant additive comprises those with following ideal structure:
Wherein n represents the polymerization degree, and methyl substituted on aromatic ring is preferably relative to the ortho position of 2,3-dibromopropyl ether group or contraposition.
Flame-retardant additive vi) be brominated polymer or multipolymer, described polymkeric substance or multipolymer are formed in ring-opening metathesis polymerization (ROMP) process of some non aromatic cyclic monomer, have carbon-to-carbon unsaturated bond in the ring structure of described non aromatic cyclic monomer.Can be used as the preparation of type vi) example of the ROMP polymkeric substance of flame-retardant additive comprises following homopolymer and multipolymer: cyclopentenes, cyclooctene, norbornylene, cyclohexenylnorbornenes, plug-in-norbornene dicarboxylic acids acid anhydride (exo-norbomenedicarboxylic anhydride) and Dicyclopentadiene (DCPD).The example of suitable comonomer comprises cycloolefin such as cyclooctene.Described ROMP polymkeric substance and multipolymer are in the polymer backbone containing carbon-to-carbon double bond, and described carbon-to-carbon double bond is easily formed flame-retardant additive by bromination.
Various bromination process may be used for the above-mentioned various initial resin of bromination to prepare flame-retardant additive.In some cases, when using simple substance bromine source as bromizating agent, described initial resin is expediently in a solvent by bromination.Described solvent is not with described polymer reaction and does not participate in the solvent with the free radical reaction of bromine source or bromine.Suitable solvent comprises, such as, and tetracol phenixin, ethylene dichloride, tetrahydrofuran (THF), methylene dichloride, methylene bromide, bromochloromethane (CH
2and normal heptane BrCl).Suitable brominating conditions is well-known and is described in, and such as McCutcheon, Org.Synth. the 3rd volume, E.C.Homing, Ed., John Wiley and Sons, in the page of Inc. London 1955,526-528.
In another bromination process, use quaternary ammonium tribromide as initial resin described in brominating agent.The example of suitable quaternary ammonium tribromide comprises phenyltrialkylammonitribromide tribromide, tribromide benzyl trialkyl ammonium or tetra-alkylammonium tribromide.
Lithiumbromide or hydrogen bromide can be used to contain the initial resin of epoxide group (epoxide group) as brominating agent.
As in this area other become known for bromination carbon-to-carbon insatiable hunger key and and the technology of epoxy group(ing) be also available.
The above-mentioned type i)-vi) flame-retardant additive can have about 500 to 250, the number-average molecular weight of more than 000, and preferably about 1000 to 200,000 molecular weight, particularly 1500 to 100,000.The mensuration of molecular weight is measured by gel permeation chromatography contrast polystyrene standard for purposes of the invention.Described flame-retardant additive is preferably containing at least 10 % by weight, more preferably at least 20 % by weight bromines.This flame-retardant additive can contain any more substantial bromine, and such as nearly 80 % by weight, nearly 70 % by weight or nearly 55% bromine.
For great majority application, preferred type i)-vi) flame-retardant additive there is at least 35 DEG C, the preferred second-order transition temperature (T of at least 50 DEG C
g).Can use the flame-retardant additive had compared with lower glass transition temperatures, but they trend towards as liquid or the solid that is clamminess, and be more difficult to process in some cases due to this reason and be more difficult to mix with combustible polymer.In order to promote melt-processed, described flame-retardant additive should have not higher than 200 DEG C, preferably not higher than the second-order transition temperature of 150 DEG C.
It is the most useful for having lower than 20 DEG C and even flame-retardant additive of the present invention lower than the second-order transition temperature of 0 DEG C in suspension polymerization, if especially they dissolve in be polymerized monomer or monomer mixture.These lower glass transition temperatures additives trend towards being liquid or pasty solid.They can be incorporated into the expandable polymer beads of preparation containing flame-retardant additive in suspension polymerization, and then described expandable polymer beads may be used for preparation bead foam body.Dissolve in the higher T in monomer or monomer mixture
gflame-retardant additive also may be used in suspension polymerization.
Type i)-vi) fire retardant material can be used as various combustible polymer flame-retardant additive." flammable " only represents that described polymkeric substance can be lighted here.Interesting combustible polymer comprises the following: polyolefine is polyethylene (comprising ethylene copolymer, such as ethene-alpha-olefin copolymer) such as; Polypropylene etc.; The blend of polycarbonate and polycarbonate, the blend of such as polycarbonate and polyester, acrylonitrile-styrene-butadiene resin or polystyrene; Polymeric amide; Polyester; Epoxy resin; Urethane; With the polymkeric substance of vi-ny l aromatic monomers, and solubilized or disperse other combustible polymers of described flame-retardant additive.
The polymkeric substance of vi-ny l aromatic monomers and multipolymer are interested especially as combustible polymer." aromatic vinyl " monomer is the aromatic substance containing polymerisable ethylenic unsaturated group, and described polymerisable ethylenic unsaturated group is directly attached on the carbon atom of aromatic ring.Vi-ny l aromatic monomers comprises unsubstituted material such as vinylbenzene, Vinylstyrene and vinyl naphthalene, and the compound of the compound replaced on ethylenic unsaturated group (such as such as alpha-methyl styrene) and/or ring-replacement.Cyclosubstituted vi-ny l aromatic monomers comprises those vi-ny l aromatic monomers of alkyl having the halogen be directly attached on the carbon atom of aromatic ring, alkoxyl group, nitro or do not replace or replace.The example of the vi-ny l aromatic monomers of this ring-replacement comprises 2-or 4-bromstyrol, 2-or 4-chloro-styrene, 2-or 4-methoxy styrene, 2-or 4-nitrostyrolene, 2-or 4-vinyl toluene and 2,4-DMS.Preferred vi-ny l aromatic monomers is vinylbenzene, alpha-methyl styrene, 4-vinyl toluene, Vinylstyrene and their mixture.
Particularly preferred combustible polymer is polystyrene, styrene-acrylonitrile copolymer, Styrene-acrylic copolymer and styrene-acrylonitrile-butadiene (ABS) resin.Polystyrene is particularly preferred combustible polymer.
Another interested combustible polymer is random, block or the graft copolymer of divinyl and at least one vi-ny l aromatic monomers.
The foamable polymer of these types any is all interested.Foaming combustible polymer has about 1 to about 30 pound of/cubic feet (pcf) (16-480kg/m aptly
3), particularly about 1.2 to about 10pcf (19.2-160kg/m
3) and most preferably from about 1.2 to about 4pcf (19.2-64kg/m
3) density foam.
By above-mentioned measurements determination, 5% weightless temperature is at least 180 DEG C, the preferred any above type i of at least 200 DEG C) to vi) flame-retardant additive, preferred preparing in foam by extrusion, this is because their relatively good thermostabilitys allow to process it in the foams extrusion preparing foams.5% weight loss temperature is measured as follows by thermogravimetric analysis: in nitrogen gas stream with from room temperature (usual 25 DEG C) to 10 within the scope of 600 DEG C DEG C/condition of the heating rate of min, the flame-retardant additive of use TAInstruments model Hi-Res TGA 2950 or equivalent device analysis ~ 10 milligram.During heating steps, monitor the mass loss of sample, and by 5% of its initial weight of sample loss time temperature be appointed as 5% weight loss temperature (5%WLT).This method provide sample experience based on original specimen weight 5 % by weight accumulating weight loss time temperature.When with until melt-processed (in order to it is blended with described combustible polymer or in order to described blend is processed into goods such as foams, extrude parts, profiled part etc.) combustible polymer together with use time, described flame-retardant additive preferably demonstrate at least with flame-retardant additive in melt-processed operating process by 5%WLT that the top temperature that experiences is equally high.
Any above type i by enough)-vi) flame-retardant additive be attached in combustible polymer to improve the performance of described combustible polymer in one or more standard combustion testings.Based on the weight of described polymkeric substance and described flame-retardant additive, suitable amount typically is at least 1 % by weight, at least 2 % by weight or at least 3 % by weight.The amount of flame-retardant additive can reach 25 % by weight, nearly 15 % by weight or nearly 10 % by weight.
The amount of the fire retardant used can alternatively (or in addition) represent according to the bromine content of combustible polymer/flame-retardant additive mixture.In such mixture, this bromine content is suitably at least 0.5 % by weight, preferably at least 1.0 % by weight and preferably at least 1.5 % by weight, is no more than 20 % by weight, is preferablyly no more than 10 % by weight and be preferablyly no more than 5 % by weight.
Can by any one in several test or the multinomial improvement for determining in FR performance.Suitable standardized test comprises: the limiting oxygen index(LOI) (LOI) according to ASTM D2863 is measured; With test of various extinction time (time-to-extinguish) or flame spread (flame spread) test, such as be called FP-7 (further describing below) test and respectively Germany, France, Switzerland and Europe use DIN 4102 part 1, NF-P 92/501/4/5, SIA 183 or EN ISO 11925-2 tests.
If with not containing FR additive other similar foams compared with, limiting oxygen index(LOI) increase at least 0.5 unit of extruded polymer foams, preferably at least 1.0 units and more preferably at least 2 units, then improve and determined in LOI method.FR performance in LOI test can increase more than 8 units.Extruded polystyrene polymkeric substance containing flame-retardant additive of the present invention or multipolymer can show at least 21%, preferably at least 22% and more preferably at least 24% LOI.
Another kind of combustion testing measures the extinction time being called as FP-7, and its basis is by A.R.Ingram, and at J.Appl.Poly.Sci.1964, the method described in 8,2485-2495 is determined.This thermometrically is when polymer samples being exposed under given conditions the flame lighted, time when then being removed by ignition source needed for fray-out of flame.The short period instruction of the improvement of performance needed for fray-out of flame in this test.When polymer samples contains type i)-vi) in the flame-retardant additive of any one time, with compared with the polymer samples not containing FR additive, under this test, extinguish the required time be preferably reduced by least 1 second, be more preferably reduced by least 3 seconds, and be more preferably reduced by least 5 seconds.Extinction time about FR-7 test is less than 15 seconds aptly, is preferably less than 10 seconds, and more preferably less than 5 seconds.
At other extinction time or flame spread test case as in DIN 4102 part 1, NF-P92/501/4/5, SIA 183 and EN ISO 11925-2 test, improvement compared with the similar polymer samples not containing FR additive is indicated by " qualified " grade, or alternatively, by flame height reduce, flame out time and/or burning drop form instruction, this is described in detail in various testing method.
In these various tests, non-porous polymer may show different from foamed polymer.Similarly, specific flame-retardant additive can provide than benefit larger in porous polymer in non-porous polymeric objects system, or vice versa.Partly because poromeric higher surface-area, so porous polymer often shows the more challenging problem showed than non-porous polymer.
Other additive such as other flame-retardant additive, fire retardant auxiliary material, thermo-stabilizer, UV light stabilizing agent, nucleator, antioxidant, whipping agent, acid scavenger and tinting material can be comprised according to blend polymer of the present invention.
Blend polymer containing flame-retardant additive according to the present invention can be carried out melt-processed or solution processing to form multiple product.Foaming (porous) product is because they are interesting in the purposes paid close attention in the various building of fire performance and automobile application.Foamed-polymer products can have below 10pcf, more typically 1.5 to 5pcf and the tap density (bulkdensity) of 1.5 to 3pcf especially.As previously mentioned, the foamable polymer of the multipolymer of vinylaromatic polymer, butadiene polymer and vinylaromatic polymer and/or butadiene polymer makes us interested especially.Described foamable polymer can be used as, such as, insulation in building, family, automobile and other application and/or cushioning material.Foamable polymer of the present invention also can be used as added with padding or the underlayment of carpet.Also non-porous polymer can be prepared according to the present invention.
There is provided the following example to illustrate the present invention, but do not limit its scope.Unless otherwise noted, all parts and percentage ratio are all by weight.
Embodiment 1
In 250ml 3 neck flask (under nitrogen atmosphere), allylamine (9.5g, 0.15 mole) is dissolved in 50mL dimethyl formamide (DMF).Last 20 minutes by styrene-maleic anhydride copolymer (30.0g, 0.148 mole of acid anhydride, M
wbe 5300, M
nbe 1900) add in the solution of stirring at the solution of 50mL DMF.In the process added, form some throw outs, but this throw out along with the time and heating dissolve again.Be heated to, in the bath of 140 DEG C, gained mixture is heated 7 hours further.After cooling, by precipitating in 500mL Virahol, filtered polymeric in 60 DEG C of dried overnight in vacuum drying oven, isolate the allyl imide of styrene-maleic anhydride copolymer.
Under nitrogen atmosphere, in 250ml 3 neck flask, allyl imide intermediate product (10.0g, 0.0415 mole of double bond) and LiBr (3.6g, 0.0415 mole) are dissolved in 75mL tetrahydrofuran (THF) (THF).Under agitation, pyridinium tribromide (13.3g, 0.0415 mole) is added.Mixture stirred at room temperature 24 hours, and subsequently solid is leached.Dilute resulting polymers solution with 60mL THF and contain the water washing of 1g sodium bisulfite with 50mL.By being deposited in 1 liter of Virahol, filtering and in the solid of 60 DEG C of dried overnight precipitations in vacuum drying oven, isolate 2,3-dibromopropyl imides of resultant styrene/copolymer-maleic anhydride.Yield is 12.8g.M
wbe 7900, M
nbe 5000.This product contains the free bromine compound of 36.6 % by weight bromines and 1010ppm remnants.The T of product
gbe 147 DEG C, and its 5%WLT it is 268 DEG C.
By the sample of a part and polystyrene resin with the ratio melt blending of bromine providing in blend 2.0 % by weight.Use Wiley laboratory grinder (Wiley lab grinder) and 3 millimeters of (mm) size of mesh, the melt blended material of grinding solidification.Use Pasadena waterpower flat plate hydraulic machine (PasadenaHydraulic Platen Press) (model #BL444-C-6M2-DX2357) time of exerting pressure and 25 of 5 minutes, under the condition of exerting pressure of 000 pound/square inch of (psi) (172MPa), the set point temperatures operation of 180 DEG C, the 25-27g aliquots containig of the melt blended material through grinding is compression molded into plate, and this plate is through being measured as 100mm × 100mm × 1.5mm.This shaping plate is cut into band for limiting oxygen index(LOI) (LOI) and FP-7 test.Evaluate LOI according to ASTM D 2863, and to record LOI be 23.3%.As J.Appl.Poly.Sci.1964, evaluating FP-7 described in 8,2485-2495 and recording FP-7 is 2.4s.
Embodiment 2
Stir p-phthaloyl chloride (10.0g, 0.049 mole) and anhydrous pyridine (9.5g, the 0.12 mole) solution in 70mL methylene dichloride under nitrogen atmosphere.Drip 2,3-bis-bromo-BDO (11.5g, the 0.047 mole) solution in 80mL methylene dichloride.Add the THF of 20mL to dissolve described glycol completely.In stirring at room temperature after 2.5 hours, add the methyl alcohol of 2mL.With the 1N HCl solution washing gained solution of 100mL, be then deposited in the methyl alcohol of 1 liter.By precipitation product in vacuum drying oven in 60 DEG C of dried overnight.Yield is 14.4g, M
wbe 2950 and M
nbe 1600.The T of product
gbe 72 DEG C and its 5%WLT is 298 DEG C.Product has following ideal structure:
Prepare this product blend in polystyrene (bromine content in blend=2.0 % by weight) as described in example 1 above, and test this blend, this blend has the LOI of 22.5.Extinction time in FP-7 test is 2.3s.
Embodiment 3
By the unsaturated copolyester of cyclohexanedimethanol, m-phthalic acid and dimethyl maleate, (isophthalic acid ester/maleic acid ester mol ratio is 52/48, the maleic acid ester of about 23% isomery turns to fumarate) (18.0g estimates the double bond of 0.0325 mole) be dissolved in 75mL methylene dichloride.Bromine (5.2g, the 0.0325 mole) solution in 10mL methylene dichloride is added in this solution.In room temperature after 7 days, contain this reaction mixture of water washing of 0.5g sodium bisulfite with 50mL, and reclaim product by being deposited in 500mL methyl alcohol.In vacuum drying oven after 50 DEG C of dried overnight, obtain the brominated polymer of 13.7g, the M of this brominated polymer
wbe 4150 and its M
nbe 2300.The T of brominated polymer
gbe 44 DEG C and its 5%WLT is 247 DEG C.Product contains the free bromine compound of 19.2% bromine and 117ppm remnants.It has following ideal structure:
The wherein molar fraction of the corresponding repeating unit of 0.48 and 0.52 expression.
As prepared this product blend in polystyrene (bromine content in blend=2.0 % by weight) in embodiment 1 and testing, this blend has the LOI of 28.0.Extinction time in FP-7 test is 0.8s.
Embodiment 4
Cyclohexanedimethanol maleic acid ester (4.7g, 0.0208 mole of unsaturated link(age)) will be gathered be dissolved in 20mL methylene dichloride, and add bromine (3.33g, the 0.0208 mole) solution in 5mL methylene dichloride.In room temperature after 7 days, add 10mL methylene dichloride and contain the water washing of 0.5g sodium bisulfite with 20mL.Brominated product is reclaimed, then dried overnight in 70 DEG C of vacuum drying ovens by being deposited in 200mL methyl alcohol.The M of product
wbe 11600, and its M
nbe 6000.The 5%WLT of this product is 248 DEG C.Described brominated product contains about 40 % by weight bromines, and has following ideal structure:
Prepare this product blend in polystyrene (bromine content in blend=2.0 % by weight) as described in example 1 above and test, this blend has the LOI of 24.5.Extinction time in FP-7 test is 0.5s.
Embodiment 5
Phenol resol resins (20.0g, 0.189 mole) is dissolved in 30mL chloroform and 10mL methyl alcohol, and slowly adds bromine (30.2g, the 0.189 mole) solution in 10mL chloroform to it.With the water washing gained solution twice of every part of 50mL, and by concentrated then in vacuum drying oven in 60 DEG C of dryings, isolate product.The yield of ring bromination phenol resol resins is 32g.
Described brominated phenol novolac resin (15.2g) is dissolved in 70mL DMF.Add NaH (2.35g, 0.098mo1) lentamente.Then last 45 minutes and add allyl bromide 98 (14.9g, 0.123mol) and by mixture stirring at room temperature 4 hours.Then mixture is filtered, add 70mL toluene and contain the water washing polymers soln of the 1N HCl of 1ml with 70mL.Toluene layer is concentrated, and by product in vacuum drying oven in 60 DEG C of dried overnight.The yield of brown viscous oil is 17.6g.The 5%WLT of product is 232 DEG C.The M of product
wand M
nbe respectively 880 and 480, and its T
gfor-27 DEG C.
Product has following ideal structure:
Wherein n represents the polymerization degree.
Embodiment 6
Epoxy o-cresol novolak resin (10.0g, 0.057 mole) is dissolved in 100mL THF.Add acetic acid (10.3g, 0.17mol), add LiBr (7.9g, 0.091mol) subsequently.In stirring at room temperature after 24 hours, mixture is filtered, add 100mL methylene dichloride also contains 5g sodium bicarbonate this solution of water washing with 100mL water and 100mL.Product is reclaimed and in 70 DEG C of dried overnight in vacuum drying oven by being deposited in 1 liter of hexane.Yield is 9g.The M of 2,3-dibromopropyl ether
wand M
nbe respectively 3440 and 1980.Its 5%WLT is 267 DEG C and its T
git is 52 DEG C.This product contains the free bromine compound of 26.7% bromine and 191ppm remnants.The ideal structure of this product is as follows:
Wherein n represents the polymerization degree.
Prepare this product blend in polystyrene (bromine content in blend=2.0 % by weight) as described in example 1 above and test, this blend has the LOI of 25.0.Extinction time in FP-7 test is 1.2s.
Embodiment 7
Epoxy-Novolak resin (3.0g is 0.0185 mole under hypothesis repeating unit formula weight is the condition of 162) and acetic acid (3.4g, 0.056 mole) are dissolved in 50mL THF.Stir the mixture under nitrogen atmosphere and add LiBr (2.6g, 0.030 mole).In room temperature after 21 hours, add 50mL methylene dichloride, and with this solution of 100mL water washing.Brominated product is reclaimed by being deposited in 600mL hexane.In product described in 70 DEG C of dried overnight in vacuum drying oven, and reclaim the soft solid be clamminess of 1g.The 5%WLT of this brominated product is 256 DEG C.It has following ideal structure:
Embodiment 8
Under a nitrogen atmosphere o-cresol novolak resin (9.8g, 0.082mol) and DMF (70mL) are added in 250ml 3 neck flask.NaH (2.55g, 0.106mol) is added in the solution of stirring lentamente.Then drip allyl bromide 98 (14.9g, 0.123mol), last 30 minutes.React and continue 19 hours in room temperature.Solid is leached and adds 70mL toluene.With the water washing gained solution of 70mL.By evaporating toluene and in 60 DEG C of dried overnight in vacuum drying oven, isolating the allyl ethers of product o-cresol novolak resin.
O-cresol novolak allyl ethers (5.95g, 0.037mol double bond) is dissolved in ethylene dichloride (DCE, 30mL).Tetraethyl-ammonium bromide (TEAB, 9.75g, 0.046mol) and DCE (25ml) and bromine (5.9g, 0.037mol) are subsequently added in bottle separately.Then gained tribromide Tetrylammonium (TEATB) solution is added in o-cresol novolak allyl ethers solution lentamente.At room temperature reaction after 6 hours, solid is leached and uses 20mL DCE to rinse.The water washing resulting polymers solution of 0.1g sodium bicarbonate is contained with water, then 25mL that 25mL contains 0.5g sodium bisulfite.By the separating obtained brominated polymer of the evaporation of DCE, then in vacuum drying oven in 60 DEG C of dried overnight.Yield is 9g.Described brominated polymer has the T of 274 DEG C 5%WLT and 37 DEG C
g.This brominated polymer contains the free bromine compound of 50.1% bromine and 380ppm remnants.It has following ideal structure:
Prepare this brominated polymer blend in polystyrene (bromine content in blend=2.0 % by weight) as described in example 1 above and test, described blend has the LOI of 23.7.Extinction time in FP-7 test is 1.9s.
Embodiment 9
By polycyclic octene (1.72g, 0.0156mol double bond, is prepared by ring-opening metathesis polymerization) (M
w81,000, M
n36,500) be dissolved in the mixture of 1,2-ethylene dichloride (DCE, 15mL) and methylene dichloride (15mL).In the container separated, add tetraethyl-ammonium bromide (4.13g, 0.01965mol) and ethylene dichloride (7mL), add bromine (2.50g, 0.0156mol) subsequently.Gained tribromide Tetrylammonium solution is joined in described polycyclic octene solution lentamente.Gained mixture is shaken 16 hours in room temperature, then solid is leached and use 15mL dichloromethane rinse.The water washing gained brominated polymer solution of 0.3g sodium bisulfite is contained with 30mL.Be separated brominated polymer by being deposited in 300mL methyl alcohol, then in vacuum drying oven in 70 DEG C of dried overnight.Product is rubbery solid, and it has the 5%WLT, 108 of 244 DEG C, the M of 000
w, 58,800 M
nwith the T of-15 DEG C
g.This product contains the free bromine compound of 58.2% bromine and 385ppm remnants.
Prepare this product blend in polystyrene (bromine content in blend=2.0 % by weight) as described in example 1 above and test, described blend has the LOI of 23.8.Extinction time in FP-7 test is 0.2s.
Embodiment 10
(Dicyclopentadiene (DCPD)) (2.0g, 0.030 mole) will be gathered be dissolved in 30mL THF.Pyridinium tribromide (PTB, 9.6g, the 0.060 mole) solution in 20mL THF is added in polymers soln.After 2 days at room temperature, this solution blackening.Mixture is filtered, and contains the water washing polymers soln of 1g sodium bisulfite with 50mL.Then brominated product is reclaimed by being deposited in 300mL methyl alcohol.The color of products therefrom is purple and has the 5%WLT of 170 DEG C.It has following ideal structure:
Claims (9)
1. a polymer composition, described polymer composition comprises combustible polymer, has been mixed with the bromination FR additive being selected from following material in described combustible polymer: the i) allyl ethers of ring bromination novolac resin.
2. polymer composition according to claim 1, wherein said combustible polymer is the polymkeric substance of vi-ny l aromatic monomers.
3. polymer composition according to claim 2, the polymkeric substance of wherein said vi-ny l aromatic monomers is the multipolymer of vi-ny l aromatic monomers.
4. polymer composition according to claim 2, wherein said combustible polymer is the polymkeric substance of the following: the mixture of vinylbenzene, alpha-methyl styrene, 4-vinyl toluene, Vinylstyrene or above-mentioned any more than two.
5. polymer composition according to claim 2, wherein said combustible polymer is the multipolymer of the following: the mixture of vinylbenzene, alpha-methyl styrene, 4-vinyl toluene, Vinylstyrene or above-mentioned any more than two.
6. polymer composition according to claim 2, wherein said combustible polymer is polystyrene, styrene-acrylonitrile copolymer, Styrene-acrylic copolymer or styrene-acrylonitrile-butadiene resin.
7. polymer composition according to claim 2, wherein said combustible polymer is polystyrene.
8. polymer composition according to claim 2, wherein said combustible polymer is random, block or the graft copolymer of divinyl and at least one vi-ny l aromatic monomers.
9., according to the polymer composition in claim 1-8 described in any one, described polymer composition is foams.
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EP2379628B1 (en) * | 2008-12-18 | 2013-08-21 | Dow Global Technologies LLC | Stabilizers for flame retardant polymers containing aliphatically-bound bromine |
US8779066B2 (en) | 2008-12-19 | 2014-07-15 | Dow Global Technologies Llc | Process for brominating butadiene polymers using ester solvent mixtures |
WO2010114637A1 (en) | 2009-03-31 | 2010-10-07 | Dow Global Technologies Inc. | Process for brominating unsaturated organic compounds with removal of quaternary ammonium or quaternary phosphonium monochlorides |
CA2766398C (en) | 2009-06-30 | 2017-01-17 | Dow Global Technologies Llc | Brominated and epoxidized flame retardants |
JP5794406B2 (en) * | 2013-02-14 | 2015-10-14 | 株式会社カネカ | Styrenic resin extruded foam and recycling method thereof |
ES2627092T3 (en) | 2013-10-30 | 2017-07-26 | Dow Global Technologies Llc | Foamed styrenic polymers that contain a brominated styrene-butadiene copolymer and have an improved cell size homogeneity |
EP3083181A1 (en) | 2013-12-19 | 2016-10-26 | Dow Global Technologies LLC | Rigid thermoplastic foam densification process and composite structures incorporating the densified rigid thermoplastic foam |
US10662380B2 (en) * | 2014-03-28 | 2020-05-26 | Versalis S.P.A. | Vinyl polymers having a flame-retardant function |
US11447613B2 (en) | 2016-05-11 | 2022-09-20 | Owens Corning Intellectual Capital, Llc | Polymeric foam comprising low levels of brominated flame retardant and method of making same |
IT201600071347A1 (en) | 2016-07-08 | 2018-01-08 | Versalis Spa | Expandable compositions containing vinyl aromatic polymers having self-extinguishing properties and improved processability |
CN108503810B (en) * | 2018-05-11 | 2020-07-10 | 黄山嘉恒科技有限公司 | Polyester resin for indoor powder coating, preparation method of polyester resin and powder coating |
RU2758427C1 (en) * | 2021-01-25 | 2021-10-28 | федеральное государственное автономное образовательное учреждение высшего образования «Национальный исследовательский Томский политехнический университет» | Fire-resistant polymer composition based on polydicyclopentadiene |
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Patent Citations (2)
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US3840499A (en) * | 1972-08-29 | 1974-10-08 | Arco Polymers Inc | Dicarboxylic acid imide copolymers |
CN1423678A (en) * | 1999-12-13 | 2003-06-11 | 陶氏环球技术公司 | Flame retardant phosphorus element-containing epoxy resin compositions |
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