CN102929247B - Method, server and system for control of production equipment - Google Patents

Method, server and system for control of production equipment Download PDF

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Publication number
CN102929247B
CN102929247B CN201210448753.XA CN201210448753A CN102929247B CN 102929247 B CN102929247 B CN 102929247B CN 201210448753 A CN201210448753 A CN 201210448753A CN 102929247 B CN102929247 B CN 102929247B
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China
Prior art keywords
identification code
product identification
technological parameter
numbering
production equipment
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CN102929247A (en
Inventor
赵凡
陈建国
王晓彬
温彩凤
周艳彬
徐倍倍
万金凤
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Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Gree Hefei Electric Appliances Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention discloses a method for control of production equipment. The method comprises the steps as follows: receiving and identifying a request sent by an industrial personal computer, and storing verification information into a first storage space; and when confirming that a last stored process number is a previous process number which corresponds to a product identifier code and is before a process number, and a last stored process parameter corresponding to the product identifier code is a process parameter corresponding to the product identifier code and the previous process number, or when the process number is a first process number needed for first scanning of a product, obtaining the process parameter corresponding to the process number and the product identifier code and sending the process parameter to the industrial personal computer, controlling the production equipment to perform corresponding actions, and finally storing the process parameter corresponding to the process number and the product identifier code into a second storage space. According to the method, the influence of process reversion, omission and action error on product quality control is avoided. The invention further discloses a server and a system for control of the production equipment.

Description

Production equipment control method, server and system
Technical field
The present invention relates to device fabrication technical field, more particularly, relate to a kind of production equipment control method, server and system.
Background technology
At present, producing in the process of air-conditioning, part of generating units need to vacuumize, oiling, the critical processes such as test and secondary pouring of once pouring into, turn round.In actual production process, some crucial key procedure takes manual mode to operate, and leaks like this operation, puts upside down operation and repeat the phenomenon of operation to happen occasionally.
For example, in the time that employee injects refrigeration oil to air-conditioning unit is inner, employee need to use measuring cup and funnel manually to inject to unit, and in actual production process, employee is easily leaked perfusion, few perfusion and many perfusion refrigeration oils.Sometimes due to employee's carelessness, even also can put upside down the critical process of producing air-conditioning.Perfusion refrigeration oil is a step critical process of producing air-conditioning, leak perfusion, few perfusion and many perfusions cause harmful effect all can to the performance of air-conditioning unit inside, and the mistake of putting upside down, omitting and moving of operation all can cause serious threat to overall mass control, has a strong impact on unit quality.
Except the production of air-conditioning, in the time of other products of commercial production, often also can leak operation, multiple operation and even put upside down the phenomenon of operation, cannot ensure the quality of product.
Summary of the invention
In view of this, the invention provides a kind of production equipment control method, to realize the automatic control to the correct production process of production equipment, to ensure the quality of product complete machine.
A kind of production equipment control method, comprising:
Receive and identify the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described product identification code is that barcode scanner scanning product bar code obtains;
Store described authorization information to the first storage space;
When determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter;
Send described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generates and sends the execution instruction that carries described technological parameter to corresponding production equipment, controls described production equipment and carries out the action corresponding with described technological parameter;
When receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
Preferably, described production equipment control method also comprises:
When the operation numbering of determining a upper storage is during for last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, generate the first alarm command and report to the police.
Preferably, described production equipment control method also comprises:
When determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not while numbering corresponding technological parameter with described product identification code and described last operation, generates the second alarm command and report to the police.
Preferably, described production equipment control method also comprises:
In the time that described product identification code is different from the product identification code of a upper storage, in described the first storage space, obtain described operation numbering;
When the technological parameter of determining a upper storage is when numbering corresponding technological parameter with the product identification code of a upper storage and described operation, generate the 3rd alarm command and report to the police.
Preferably, described storage technological parameter to the second storage space corresponding with described operation numbering and product identification code comprises:
The second extremely corresponding with described product identification code sub-storage space of technological parameter that storage is corresponding with described operation numbering and product identification code, described the second storage subspace forms described the second storage space.
Preferably, describedly obtain with the technological parameter that described operation is numbered and product identification code is corresponding and comprise according to described operation numbering and product identification code:
According to described operation numbering and product identification code, the index technological parameter corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
A kind of production equipment Control Server, comprising:
Receive and identify the receiving element of the request of industrial computer transmission, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described product identification code is that barcode scanner scanning product bar code obtains;
The first storage unit that is connected, stores described authorization information to the first storage space with described receiving element;
The acquiring unit being connected with described the first storage unit, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, described acquiring unit obtains the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code,
Be connected, send the transmitting element of described technological parameter to described industrial computer with described acquiring unit, described industrial computer receives described technological parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter;
The second storage unit being connected with described transmitting element, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, technological parameter to the second storage space that described the second cell stores and described operation numbering and product identification code are corresponding.
Preferably, described production equipment Control Server also comprises:
The first alarm unit being connected with described the first storage unit, when the operation numbering of determining a upper storage is during for last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, described the first alarm unit generates the first alarm command and reports to the police.
Preferably, described production equipment Control Server also comprises:
The second alarm unit being connected with the second storage unit with described the first storage unit, when determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not while numbering corresponding technological parameter with described product identification code and described last operation, described the second alarm unit generates the second alarm command and reports to the police.
Preferably, described production equipment Control Server also comprises:
Be connected, in described the first storage space, obtain the subelement that obtains of described operation numbering with described the first storage unit;
With described the second storage unit with described in obtain the 3rd alarm unit that subelement is connected, when the technological parameter of determining a upper storage is when numbering corresponding technological parameter with the product identification code of a upper storage and described operation, described the 3rd alarm unit generates the 3rd alarm command and reports to the police.
Preferably, described the second storage unit comprises:
The second memory module being connected with described transmitting element, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that described the second memory module storage is corresponding with described operation numbering and product identification code.
Preferably, described acquiring unit comprises:
According to described operation numbering and product identification code, the index module of the technological parameter that index is corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
A kind of production equipment control system, comprising: barcode scanner, industrial computer and server;
Described barcode scanner scanning product bar code obtains product identification code, transmits and contains the operation numbering corresponding with described barcode scanner and the authorization information of described product identification code;
Described industrial computer is connected, receives described authorization information and send request with described barcode scanner, after receiving described authorization information, generate the request that carries described authorization information, after receiving process parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter;
Described server is connected with described industrial computer, receive and identify described request, store described authorization information to the first storage space, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, technological parameter to the second storage space that storage is corresponding with described operation numbering and product identification code.
Can find out from above-mentioned technical scheme, the invention discloses a kind of production equipment control method, in the method, first receive and identify the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described authorization information is stored to the first storage space.Secondly, when determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.Finally, send described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.Find out thus, if send the technological parameter corresponding with described operation numbering and product identification code, the operation that just must first determine a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is to number corresponding technological parameter with described product identification code and described last operation, or determine that described operation is numbered described product and scans first the first required operation numbering, the equipment that has ensured production product is to operate according to the operation numbering of predetermining, so just can not leak operation, multiple operation is even put upside down operation.Obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, described industrial computer generates and sends the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter, ensured that production equipment is to operate according to correct action request.Therefore, avoid the impact that production quality control caused because of the mistake of putting upside down, omitting and moving of operation, improved the reliability of operation.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the process flow diagram of the disclosed a kind of production equipment control method of the embodiment of the present invention;
Fig. 2 is the process flow diagram of the disclosed a kind of production equipment control method of another embodiment of the present invention;
Fig. 3 is the process flow diagram of the disclosed a kind of production equipment control method of another embodiment of the present invention;
Fig. 4 is the process flow diagram of the disclosed a kind of production equipment control method of another embodiment of the present invention;
Fig. 5 is the structured flowchart of the disclosed a kind of production equipment Control Server of the embodiment of the present invention;
Fig. 6 is the structured flowchart of the disclosed a kind of production equipment Control Server of another embodiment of the present invention;
Fig. 7 is the structured flowchart of the disclosed a kind of production equipment Control Server of another embodiment of the present invention;
Fig. 8 is the structured flowchart of the disclosed a kind of production equipment Control Server of another embodiment of the present invention;
Fig. 9 is the structured flowchart of the disclosed a kind of production equipment Control Server of another embodiment of the present invention;
Figure 10 is the structured flowchart of the disclosed a kind of production equipment Control Server of another embodiment of the present invention;
Figure 11 is the structured flowchart of the disclosed a kind of production equipment control system of the embodiment of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
The embodiment of the invention discloses a kind of production equipment control method, to realize the automatic control to the correct production process of production equipment, to ensure the quality of product complete machine.
A kind of production equipment control method, as shown in Figure 1, comprises the steps:
S101, receive and identify industrial computer send request;
Wherein, described request is to generate after industrial computer receives authorization information, and carries authorization information, contains operation numbering and the product identification code corresponding with barcode scanner in authorization information, and product identification code is that barcode scanner scanning product bar code obtains.
S102, storage authentication information to the first storage space.
S103, when meeting when pre-conditioned, according to operation numbering and product identification code is obtained with operation is numbered and product identification code is corresponding technological parameter;
Pre-conditionedly be: the operation of determining a upper storage be numbered corresponding with product identification code, be positioned at the last operation numbering before described operation numbering, and the technological parameter corresponding with product identification code of a upper storage is while numbering corresponding technological parameter with product identification code and last operation, or when being numbered product, described operation scans first the first required operation numbering.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter, generates and sends the execution instruction that carries technological parameter to corresponding production equipment, and production control equipment is carried out the action corresponding with technological parameter.
S105, storage technological parameter to the second storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.
From the disclosed production equipment control method of above-described embodiment, first receive and identify the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described authorization information is stored to the first storage space.Secondly, when determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.Finally, send described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.Find out thus, if send the technological parameter corresponding with described operation numbering and product identification code, the operation that just must first determine a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is to number corresponding technological parameter with described product identification code and described last operation, or determine that described operation is numbered described product and scans first the first required operation numbering, the equipment that has ensured production product is to operate according to the operation numbering of predetermining, so just can not leak operation, multiple operation is even put upside down operation.Obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, described industrial computer generates and sends the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter, ensured that production equipment is to operate according to correct action request.Therefore, avoid the impact that production quality control caused because of the mistake of putting upside down, omitting and moving of operation, improved the reliability of operation.
In the disclosed production equipment control method of above-described embodiment, obtaining the technological parameter corresponding with operation numbering and product identification code according to operation numbering and product identification code, is the index technological parameter corresponding with described operation numbering and product identification code in pre-stored manufacturing table.Generally interface software is implanted, manufacturing table is set in interface software, conventional manufacturing table is BANN table, and the content in BANN table contains produces the needed technological parameter of unit of product and the service data in crucial emphasis post.Therefore in pre-stored BANN table, index the technological parameter corresponding with operation numbering and product identification code, and technological parameter is sent to industrial computer, and then production control equipment is carried out the action corresponding with technological parameter.
The action corresponding with technological parameter described here not only comprises action itself, such as vacuumizing, oiling, test and secondary pouring etc. once pour into, turn round, also comprise the degree of action executing, for example, when vacuumizing, take out how many air, when oiling, to the inner machine oil that injects how many quality of unit, how long the time of running test is preset as, and above these actual parameters are all controlled by technological parameter.
In the disclosed production equipment control method of above-described embodiment, store described authorization information to the first storage space, when receiving industrial computer in the time that production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.Can there is with the form such as database or form, be used for storing the Virtual Space of data in the first storage space and the second storage space.
On the streamline of actual production, sometimes can there is leakage operation or multiple operation that human factor causes, or even put upside down operation, the confusion of operation can impact the quality of product undoubtedly; Also sometimes because production equipment, such as the damage of bottler, evacuator, or the damage of the industrial computer of production control equipment work, make them to produce corresponding response to controlling the server of its work, and then affect the quality of production of product.For fear of the generation of above-mentioned situation, another embodiment of the present invention also discloses a kind of production equipment control method, as shown in Figure 2, comprises the following steps:
S101, receive and identify industrial computer send request;
Wherein, described request is to generate after industrial computer receives authorization information, and carries authorization information, contains operation numbering and the product identification code corresponding with barcode scanner in authorization information, and product identification code is that barcode scanner scanning product bar code obtains.
S102, storage authentication information to the first storage space.
S114, judge whether described operation numbering is that product scans the first required operation numbering first, if so, performs step S103, S104, S105, if not, perform step S106.
S106, the operation numbering that judges a upper storage be whether corresponding with product identification code, be positioned at the last operation numbering before described operation numbering, if so, perform step S108, if not, perform step S107, generate the first alarm command and report to the police.
S108, judge whether the technological parameter corresponding with product identification code of a upper storage is to number corresponding technological parameter with product identification code and last operation, if, perform step S103, S104, S105, if not, perform step S109, generate the second alarm command and report to the police.
S103, obtain the technological parameter corresponding with operation numbering and product identification code according to operation numbering and product identification code.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter, generates and sends the execution instruction that carries technological parameter to corresponding production equipment, and production control equipment is carried out the action corresponding with technological parameter.
S105, storage technological parameter to the second storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.
When manually missing operation or having more operation, or even when putting upside down operation, first receive and identify the request that industrial computer sends, industrial computer generates after receiving authorization information, and carry authorization information, in authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, product identification code is that barcode scanner scanning product bar code obtains.Secondly storage authentication information to the first storage space, the operation numbering that judges a upper storage be whether corresponding with described product identification code, be positioned at the last operation numbering before described operation numbering.When missing corresponding operation, for example, in the time carrying out the production of air-conditioning unit, this air-conditioning should be according to operation 1, operation 2, operation 3, operation 4 is produced successively, barcode scanner also should scan the bar code of air-conditioning unit according to this order, carrying out when operation 1, scanning unit bar code finishes, equipment has also been carried out corresponding action, and the barcode scanner of operation 2 correspondences does not scan unit bar code, the barcode scanner of operation 3 correspondences has scanned air-conditioning bar code, so just be equivalent to artificially leak operation, therefore, when the operation numbering 1 of determining a upper storage is not corresponding with described product identification code, being positioned at described operation numbering last operation before numbers 2 o'clock, generate the first alarm command and report to the police, to remind production operation personnel to carry out in strict accordance with the process of producing air-conditioning, present operation is wrong.
In like manner, when producing the operating personnel of air-conditioning and scanned the step of operation 2, and the barcode scanner that carries out operation 2 scans, like this by judge the operation numbering 2 of a upper storage be whether corresponding with described product identification code, be positioned at the last operation numbering 1 before described operation numbering 2, the operation numbering 2 of learning a storage is not the last operation numbering 1 before the operation numbering 2 of current scanning, therefore generate the first alarm command and report to the police, to remind production operation personnel to carry out in strict accordance with the process of producing air-conditioning, present operation is wrong.
Put upside down the situation of operation and the situation of above-mentioned leakage operation and multiple operation is similar, will not repeat here.
Above alarm condition be human factor cause do not scan product identification code, scan product identification code more or put upside down scanning product identification code, the warning causing except human factor, when the device damage of production control or the industrial computer damage of opertaing device action, the request that cannot send industrial computer produces response, further cause production equipment cannot carry out corresponding action, affect the normal production of product.
In the time that industrial computer damages, production equipment control method is identical with the control method in the time that production equipment damages, be all when determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not while numbering corresponding technological parameter with described product identification code and described last operation, generates the second alarm command and report to the police.On the streamline of actual production product, show as, the same unit bar code of continuous sweep, equipment does not move, and reports to the police at once, reminds operating personnel to occur fault in production, needs operating personnel to check the equipment on streamline.
If the bar code of the different units of continuous sweep, scanned the bar code of a unit, the equipment being connected with barcode scanner moves accordingly, identical barcode scanner continues the bar code of next unit of scanning, and this situation is also not allow to occur, in order to detect this situation, avoid corresponding equipment not move and affect the quality of production of product unit, another embodiment of the present invention also discloses a kind of production equipment control method, as shown in Figure 3, comprises the following steps:
S101, receive and identify industrial computer send request.
S102, storage authentication information to the first storage space.
S110, in the first storage space, obtain described operation numbering.
S111, judge whether the technological parameter of a upper storage is to number corresponding technological parameter with product identification code and the described operation of a upper storage, if, perform step S103, S104, S105, if not, perform step S112, generate the 3rd alarm command and report to the police.
S103, when meeting when pre-conditioned, according to operation numbering and product identification code is obtained with operation is numbered and product identification code is corresponding technological parameter.
Pre-conditionedly be: the operation of determining a upper storage be numbered corresponding with product identification code, be positioned at the last operation numbering before described operation numbering, and the technological parameter corresponding with product identification code of a upper storage is while numbering corresponding technological parameter with product identification code and last operation, or when being numbered product, described operation scans first the first required operation numbering.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter, generates and sends the execution instruction that carries technological parameter to corresponding production equipment, and production control equipment is carried out the action corresponding with technological parameter.
S105, storage technological parameter to the second storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that operation is numbered and product identification code is corresponding.
The implementing precondition of described step S 112 is the product identification code that is different from a storage when described product identification code, and the technological parameter of a upper storage is not for to number corresponding technological parameter with product identification code and the described operation of a upper storage.
The product of for example going up a scanning is air-conditioning first, and the barcode scanner of a upper scanning is and the corresponding barcode scanner of oiling operation, and oiling machine does not inject the machine oil of predetermined amount as air-conditioning first.But the bar code with the corresponding barcode scanner continuation of oiling operation scanning air-conditioning second, obtain the authorization information of air-conditioning second and be stored to the first storage space, the operation of obtaining the air-conditioning second in authorization information is numbered the corresponding operation numbering of oiling, judge that a upper storage technology parameter is not that operation corresponding to oiling air-conditioning first numbered corresponding technological parameter, though illustrate that air-conditioning first scans, but oiling machine is not carried out oiling action, can not store operation corresponding to oiling air-conditioning first and number corresponding technological parameter to the second storage space, so generate the 3rd alarm command and report to the police, do not carried out corresponding operation by equipment to remind the upper unit of operating personnel, can not continue the next production of unit.
Convenient in order to make to obtain the technological parameter corresponding with described operation numbering and product identification code, another embodiment of the present invention also discloses a kind of production equipment control method, as shown in Figure 4, comprising:
S101, receive and identify industrial computer send request;
Wherein, described request is to generate after industrial computer receives authorization information, and carries authorization information, contains operation numbering and the product identification code corresponding with barcode scanner in authorization information, and product identification code is that barcode scanner scanning product bar code obtains.
S102, storage authentication information to the first storage space.
S103, when meeting when pre-conditioned, according to operation numbering and product identification code is obtained with operation is numbered and product identification code is corresponding technological parameter.
Pre-conditionedly be: the operation of determining a upper storage be numbered corresponding with product identification code, be positioned at the last operation numbering before described operation numbering, and the technological parameter corresponding with product identification code of a upper storage is while numbering corresponding technological parameter with product identification code and last operation, or when being numbered product, described operation scans first the first required operation numbering.
S104, transmission technological parameter are to industrial computer;
Industrial computer receiving process parameter, generates and sends the execution instruction that carries technological parameter to corresponding production equipment, and production control equipment is carried out the action corresponding with technological parameter.
S113, storage technological parameter extremely with the product identification code corresponding second sub-storage space corresponding with operation numbering and product identification code;
Wherein, when receiving industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that storage is corresponding with operation numbering and product identification code, described the second storage subspace forms described the second storage space.
First receive and identify the request that industrial computer sends, described request carries authorization information, in authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, storage authentication information to the first storage space, secondly when the operation of determining a upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with product identification code of a upper storage is while numbering corresponding technological parameter with product identification code and last operation, or in the time that described operation is numbered product and scans first required the first operation numbering, obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code.When receiving industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that storage is corresponding with operation numbering and product identification code, like this judge in the first storage space, judge on the operation numbering of a storage whether be corresponding with product identification code, be positioned at described operation numbering last operation numbering before, on the second sub-storage space judges, whether the technological parameter of a storage is to number corresponding technological parameter with product identification code and last operation, if when the operation of determining a upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with product identification code of a upper storage is while numbering corresponding technological parameter with product identification code and last operation, send technological parameter to industrial computer.Find out thus judgement and definite than judging and determine convenient in the second sub-storage space corresponding with product identification code in technological parameter corresponding to all product identification code of storage.
The embodiment of the invention also discloses a kind of production equipment Control Server, to realize the automatic control to the correct production process of production equipment, to ensure the quality of product complete machine.
A kind of production equipment Control Server, as shown in Figure 5, comprising:
Receive and identify the receiving element 101 of the request of industrial computer transmission, described request is to generate after industrial computer receives authorization information, and carry authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, product identification code is that barcode scanner scanning product bar code obtains.
Be connected with receiving element 101, the first storage unit 102 of storage authentication information to the first storage space.
The acquiring unit 103 being connected with the first storage unit 102, when the operation of determining a upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, acquiring unit 103 obtains the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code.
Be connected, send the transmitting element 104 of described technological parameter to described industrial computer with acquiring unit 103, industrial computer receives described technological parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter.
The second storage unit 105 being connected with transmitting element 104, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second storage unit 105 storages and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
In the disclosed production equipment Control Server of above-described embodiment, first receiving element 101 receives and identifies the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described authorization information is stored to the first storage space by the first storage unit 102.Secondly, when determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, 103 of acquiring units are according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter.Finally, transmitting element 104 sends described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second storage unit 105 storages and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.Find out thus, if send the technological parameter corresponding with described operation numbering and product identification code, the operation that just must first determine a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is to number corresponding technological parameter with described product identification code and described last operation, or determine that described operation is numbered described product and scans first the first required operation numbering, the equipment that has ensured production product is to operate according to the operation numbering of predetermining, so just can not leak operation, multiple operation is even put upside down operation.Obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, described industrial computer generates and sends the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter, ensured that production equipment is to operate according to correct action request.Therefore, avoid the impact that production quality control caused because of the mistake of putting upside down, omitting and moving of operation, improved the reliability of operation.
The leakage operation or the multiple operation that cause for fear of human factor, or even put upside down the harmful effect that operation causes production, another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in Figure 6, except comprising:
Receive and identify the receiving element 101 of the request of industrial computer transmission, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described product identification code is that barcode scanner scanning product bar code obtains.
The first storage unit 102 that is connected, stores described authorization information to the first storage space with receiving element 101.
The acquiring unit 103 being connected with the first storage unit 102, when the operation of determining a upper storage is numbered corresponding with product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, acquiring unit 103 obtains the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code.
Be connected, send the transmitting element 104 of described technological parameter to described industrial computer with acquiring unit 103, industrial computer receives described technological parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter.
The second storage unit 105 being connected with transmitting element 104, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second storage unit 105 storages and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
Also comprise:
The first alarm unit 106 being connected with the first storage unit 102, when the operation numbering of determining a upper storage is during for last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, the first alarm unit 106 generates the first alarm command and reports to the police.
The first alarm unit 106 that the disclosed production equipment Control Server of above-described embodiment newly increases be a storage on determining operation numbering for corresponding with described product identification code, generate the first alarm command and warning while being positioned at the last operation numbering before described operation numbering, just work in leaking operation, multiple operation or putting upside down operation artificial, specifically leak operation, multiple operation and put upside down operation and method in description similar.
When the device damage of production control or the industrial computer damage of opertaing device action, the request that cannot send industrial computer produces response, further cause production equipment cannot carry out corresponding action, affects the normal production of product.First state device damage, do not carry out corresponding action, cannot store the technological parameter corresponding with described product identification code, another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in Figure 7, except comprising: receiving element 101, the first storage unit 102, acquiring unit 103, transmitting element 104, the second storage unit 105, also comprise:
The second alarm unit 107 being connected with the second storage unit 105 with the first storage unit 102, when determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not while numbering corresponding technological parameter with described product identification code and described last operation, the second alarm unit 107 generates the second alarm command and reports to the police.
In the disclosed production equipment Control Server of above-described embodiment, when in practical operation, on the streamline of production product, show as, the same unit bar code of continuous sweep, equipment does not move, the second alarm unit 107 is reported to the police at once, reminds operating personnel to occur fault in production, needs operating personnel to check the equipment on streamline.
If the bar code of the different units of continuous sweep, scanned the bar code of a unit, the equipment being connected with barcode scanner moves accordingly, identical barcode scanner continues the bar code of next unit of scanning, this situation is also not allow to occur, in order to detect this situation, avoid corresponding equipment not move and affect the quality of production of product unit, another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in Figure 8, except comprising: receiving element 101, the first storage unit 102, acquiring unit 103, transmitting element 104, the second storage unit 105, also comprise:
What be connected, in the first storage space, obtain described operation numbering with the first storage unit 102 obtains subelement 108.
With the second storage unit 105 and the 3rd alarm unit 109 that obtains subelement 108 and be connected, when the technological parameter of determining a upper storage is when numbering corresponding technological parameter with the product identification code of a upper storage and described operation, the 3rd alarm unit 109 generates the 3rd alarm command and reports to the police.
The product of for example going up a scanning is air-conditioning first, and the barcode scanner of a upper scanning is and the corresponding barcode scanner of oiling operation, and oiling machine does not inject the machine oil of predetermined amount as air-conditioning first.But the bar code with the corresponding barcode scanner continuation of oiling operation scanning air-conditioning second, obtain the authorization information of air-conditioning second and be stored to the first storage space, the operation of obtaining the air-conditioning second in authorization information is numbered the corresponding operation numbering of oiling, judge that a upper storage technology parameter is not that operation corresponding to oiling air-conditioning first numbered corresponding technological parameter, though illustrate that air-conditioning first scans, but oiling machine is not carried out oiling action, can not store operation corresponding to oiling air-conditioning first and number corresponding technological parameter to the second storage space, so the 3rd alarm unit 109 generates the 3rd alarm command and reports to the police, do not carried out corresponding operation by equipment to remind the upper unit of operating personnel, can not continue the next production of unit.
Another embodiment of the present invention also discloses a kind of production equipment Control Server, convenient in order to make to obtain the technological parameter corresponding with described operation numbering and product identification code, as shown in Figure 9, comprise: receiving element 101, the first storage unit 102, acquiring unit 103, transmitting element 104, the second storage unit 105
The second storage unit 105 comprises:
The second memory module 110 being connected with transmitting element 104, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that the second memory module 110 storages are corresponding with described operation numbering and product identification code.
Another embodiment of the present invention also discloses a kind of production equipment Control Server, as shown in figure 10, comprising: receiving element 101, the first storage unit 102, and acquiring unit 103, transmitting element 104, the second storage unit 105, wherein, acquiring unit 103 comprises:
According to described operation numbering and product identification code, the index module 111 of the technological parameter that index is corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
In the time of this kind of production equipment Control Server of actual production, the pre-stored the most common one of manufacturing table in index module 111 is BANN table, and the content in BANN table contains produces the needed technological parameter of unit of product and the service data in crucial emphasis post.Therefore in pre-stored BANN table, index the technological parameter corresponding with operation numbering and product identification code, and technological parameter is sent to industrial computer, and then production control equipment is carried out the action corresponding with technological parameter.
The embodiment of the invention also discloses a kind of production equipment control system, to realize the automatic control to the correct production process of production equipment, to ensure the quality of product complete machine.
A kind of production equipment control system, as shown in figure 11, comprising: barcode scanner 100, industrial computer 200 and server 300;
Bar code 100 rifle scanning product bar codes obtain product identification code, transmit and contain the operation numbering corresponding with described barcode scanner and the authorization information of described product identification code.
Industrial computer 200 is connected, receives described authorization information and send request with barcode scanner 100, after receiving described authorization information, generate the request that carries described authorization information, after receiving process parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter.
Described server 300 is connected with industrial computer 200, receive and identify described request, store described authorization information to the first storage space, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to industrial computer 200, when receiving industrial computer 200 in the time that described production equipment executes the END instruction that corresponding action sends afterwards, technological parameter to the second storage space that storage is corresponding with described operation numbering and product identification code.
In the disclosed production equipment control system of above-described embodiment, the mode of operation of whole system adopts chain control, and the description of the course of work of each device and functional description and above-mentioned production equipment control method and production equipment Control Server is similar, please refer to.
In addition, industrial computer 200 generates and sends the execution instruction that carries technological parameter to corresponding production equipment receiving after technological parameter, before production control equipment is carried out the action corresponding with described technological parameter, the technological parameter receiving can be stored to database, the storage spaces such as form, interface at industrial computer 200 displays arranges access rights, when operating personnel input after correct password at interface, industrial computer 200 can generate decryption instructions, proof authority is correct, the operations data of addressable industrial computer storage inside of operating personnel, the data message of storage requires as read-only, permit no. change.
In this instructions, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (13)

1. a production equipment control method, is characterized in that, comprising:
Receive and identify the request that industrial computer sends, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described product identification code is that barcode scanner scanning product bar code obtains;
Store described authorization information to the first storage space;
When determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, according to described operation numbering and product identification code is obtained with described operation is numbered and product identification code is corresponding technological parameter;
Send described technological parameter to described industrial computer, described industrial computer receives described technological parameter, generates and sends the execution instruction that carries described technological parameter to corresponding production equipment, controls described production equipment and carries out the action corresponding with described technological parameter;
When receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, storage and technological parameter to the second storage space that described operation is numbered and product identification code is corresponding.
2. production equipment control method according to claim 1, is characterized in that, also comprises:
When the operation numbering of determining a upper storage is during for last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, generate the first alarm command and report to the police.
3. production equipment control method according to claim 1, is characterized in that, also comprises:
When determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not while numbering corresponding technological parameter with described product identification code and described last operation, generates the second alarm command and report to the police.
4. production equipment control method according to claim 1, is characterized in that, also comprises:
In the time that described product identification code is different from the product identification code of a upper storage, in described the first storage space, obtain described operation numbering;
When the technological parameter of determining a upper storage is when numbering corresponding technological parameter with the product identification code of a upper storage and described operation, generate the 3rd alarm command and report to the police.
5. production equipment control method according to claim 1, is characterized in that, described storage technological parameter to the second storage space corresponding with described operation numbering and product identification code comprises:
The second extremely corresponding with described product identification code sub-storage space of technological parameter that storage is corresponding with described operation numbering and product identification code, described the second sub-storage space forms described the second storage space.
6. production equipment control method according to claim 1, is characterized in that, describedly obtains with the technological parameter that described operation is numbered and product identification code is corresponding and comprises according to described operation numbering and product identification code:
According to described operation numbering and product identification code, the index technological parameter corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
7. a production equipment Control Server, is characterized in that, comprising:
Receive and identify the receiving element of the request of industrial computer transmission, described request is to generate after described industrial computer receives authorization information, and carry described authorization information, in described authorization information, contain operation numbering and the product identification code corresponding with barcode scanner, described product identification code is that barcode scanner scanning product bar code obtains;
The first storage unit that is connected, stores described authorization information to the first storage space with described receiving element;
The acquiring unit being connected with described the first storage unit, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, described acquiring unit obtains the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code,
Be connected, send the transmitting element of described technological parameter to described industrial computer with described acquiring unit, described industrial computer receives described technological parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter;
The second storage unit being connected with described transmitting element, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, technological parameter to the second storage space that described the second cell stores and described operation numbering and product identification code are corresponding.
8. production equipment Control Server according to claim 7, is characterized in that, also comprises:
The first alarm unit being connected with described the first storage unit, when the operation numbering of determining a upper storage is during for last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, described the first alarm unit generates the first alarm command and reports to the police.
9. production equipment Control Server according to claim 7, is characterized in that, also comprises:
The second alarm unit being connected with the second storage unit with described the first storage unit, when determining that the operation of a upper storage is numbered last operation numbering corresponding with described product identification code, before being positioned at described operation numbering, and the technological parameter corresponding with described product identification code of a upper storage is not while numbering corresponding technological parameter with described product identification code and described last operation, described the second alarm unit generates the second alarm command and reports to the police.
10. production equipment Control Server according to claim 7, is characterized in that, also comprises:
Be connected, in described the first storage space, obtain the subelement that obtains of described operation numbering with described the first storage unit;
With described the second storage unit with described in obtain the 3rd alarm unit that subelement is connected, when the technological parameter of determining a upper storage is when numbering corresponding technological parameter with the product identification code of a upper storage and described operation, described the 3rd alarm unit generates the 3rd alarm command and reports to the police.
11. production equipment Control Servers according to claim 7, is characterized in that, described the second storage unit comprises:
The second memory module being connected with described transmitting element, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, the second extremely corresponding with described product identification code sub-storage space of technological parameter that described the second memory module storage is corresponding with described operation numbering and product identification code.
12. production equipment Control Servers according to claim 7, is characterized in that, described acquiring unit comprises:
According to described operation numbering and product identification code, the index module of the technological parameter that index is corresponding with described operation numbering and product identification code in pre-stored manufacturing table.
13. 1 kinds of production equipment control system, is characterized in that, comprising: barcode scanner, industrial computer and server;
Described barcode scanner scanning product bar code obtains product identification code, transmits and contains the operation numbering corresponding with described barcode scanner and the authorization information of described product identification code;
Described industrial computer is connected, receives described authorization information and send request with described barcode scanner, after receiving described authorization information, generate the request that carries described authorization information, after receiving process parameter, generate and send the execution instruction that carries described technological parameter to corresponding production equipment, control described production equipment and carry out the action corresponding with described technological parameter;
Described server is connected with described industrial computer, receive and identify described request, store described authorization information to the first storage space, when the operation of determining a upper storage is numbered corresponding with described product identification code, be positioned at described operation numbering last operation numbering before, and the technological parameter corresponding with described product identification code of a upper storage is while numbering corresponding technological parameter with described product identification code and described last operation, or in the time that described operation is numbered described product and scans first required the first operation numbering, obtain the technological parameter corresponding with described operation numbering and product identification code according to described operation numbering and product identification code, send described technological parameter to described industrial computer, when receiving described industrial computer in the time that described production equipment executes the END instruction that corresponding action sends afterwards, technological parameter to the second storage space that storage is corresponding with described operation numbering and product identification code.
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