CN102927890A - Method and special stop-pass caliper gauge for detecting low-taper circular conical surface - Google Patents

Method and special stop-pass caliper gauge for detecting low-taper circular conical surface Download PDF

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Publication number
CN102927890A
CN102927890A CN2012104096381A CN201210409638A CN102927890A CN 102927890 A CN102927890 A CN 102927890A CN 2012104096381 A CN2012104096381 A CN 2012104096381A CN 201210409638 A CN201210409638 A CN 201210409638A CN 102927890 A CN102927890 A CN 102927890A
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pass
conical surface
circular conical
special
cross
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CN102927890B (en
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邹维平
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Wuxi Turbine Blade Co Ltd
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Wuxi Turbine Blade Co Ltd
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Abstract

The invention provides a method for detecting a low-taper circular conical surface. By the method, the low-taper circular conical surface can be precisely detected in real time and a workpiece to be detected is not damaged during processing, and the problem that a detection result is not matched with data which is measured by a coordinate measuring machine is solved. The method comprises the following steps of: cutting out two sections which are away from a Z plane by different distances on a circular conical surface solid of the workpiece to be detected; producing a special stop-pass caliper gauge according to the design tolerance requirements of section contour circles which are taken as detection objects; and detecting the two corresponding section contour circles on the circular conical surface solid of the workpiece to be detected by the special stop-pass caliper gauge, wherein if the two section contour circles can respectively pass through a go end of the special stop-pass caliper gauge and are limited by a not-go-end of the special stop-pass caliper gauge, the low-taper circular conical surface is judged to be qualified. The whole special stop-pass caliper gauge is in the shape of reversed C; the whole thickness of the special stop-pass caliper gauge is equal to the distance between each section to be detected and a detection reference surface; an upper edge and a lower edge of a C-shaped opening of the special stop-pass caliper gauge are parallel in the horizontal direction; a go-end limit edge is arranged at an outer side end of an inner wall of each of the upper edge and the lower edge of the C-shaped opening of the special stop-pass caliper gauge; and a not-go-end limit edge is arranged at an inner side end of each go-end limit edge.

Description

A kind of detection method of low tapering circular conical surface and special-purpose stop-pass calliper
Technical field
The present invention relates to fire the detection technique field of machine pneumatic plant guide vane, especially relate to the detection technique field of the combustion machine pneumatic plant guide vane department of assembly circle of position conical surface, be specially a kind of detection method and special-purpose stop-pass calliper of low tapering circular conical surface.
Background technology
Combustion machine pneumatic plant guide vane is positioned at department of assembly's circle of position conical surface 5 at two ends, 6 are low tapering circular conical surface, see Fig. 1, its machining precision is high, the processing of this circular conical surface mainly with numerical control turning and cylindricalo grinding as main manufacturing process, it need to can directly be measured in real time work status and obtain measurement data on lathe, and the machining precision that finally guarantees of the adjustment of carrying out accordingly machined parameters, at present international examining report is all to submit the three-dimensional testing result as the approval foundation, but general processing enterprise can not be equipped with expensive three-dimensional detector, therefore usually need to be with the product censorship, and it is time-consuming that three-dimensional detects complex operation, therefore easily cause to produce and pause, only detect data according to three-dimensional in the new product debug phase especially and adjust cutting parameter, its debugging cycle is long; In actual production, also there is processing enterprise to adopt traditional cubing to measure in real time, it comprise one with the high precision feeler gauge of outside cone angle as check gauge and a ring gauge that is used for cone angle in the band of workpiece calibration, its shortcoming is that the manufacture difficulty of ring gauge is large, manufacturing cost is high, and the measurement of finding in actual use ring gauge requires high to testing staff's operating gesture, because its tapering is less, operating personnel's undue force easily causes ring gauge or check gauge to take off from workpiece, cause the damage of workpiece conical surface, affect the surface quality of workpiece, be difficult to simultaneously the applying degree of the control ring gauge conical surface and the workpiece conical surface, cause testing result unstable; Adopt in addition testing result that traditional cubing obtains and three-dimensional to detect data and do not mate, can't detect data with three-dimensional and carry out deviation ratio pair.
Summary of the invention
For the problems referred to above, the invention provides a kind of detection method of low tapering circular conical surface, it can realize accurately the detecting in real time workpiece in process, the production of avoiding only relying on the three-dimensional detection to cause pauses, effectively shorten the new product debugging cycle, and its detection can not damage workpiece for measurement, and can solve testing result and the unmatched problem of three-dimensional detection data.For this reason, the present invention also provides special-purpose stop-pass calliper.
A kind of detection method of low tapering circular conical surface, it is characterized in that: the cross section that on measured workpiece circular conical surface entity, intercepts respectively two different distance apart from the Z face, and with the profile circle in described two cross sections as detected object, design tolerance according to described two cross section profiles circle requires to make in advance two special-purpose stop-pass callipers, detect corresponding described two cross section profiles circle on the measured workpiece circular conical surface entity with described two special-purpose stop-pass callipers respectively, if described two cross section profiles can be respectively by the go side of described two special-purpose stop-pass callipers, and spacing by not-go-end, then described measured workpiece circular conical surface meets designing requirement.
It is further characterized in that:
Adopting the three-dimensional detector that described measured workpiece circular conical surface is carried out verification detects again, after workpiece coordinate system is set up in the three-dimensional match, scan respectively described two cross section excircle configuration molded line, these two excircle configuration molded line are detected, again the detection architecture of three-dimensional testing result and the special-purpose cartoon calliper of above-mentioned employing is carried out verification and compare.
A kind of special-purpose stop-pass calliper of low tapering circular conical surface, it is characterized in that: its integral body is instead " C " shape, its integral thickness is that cross section to be detected is to the distance between the detection reference face, top and the bottom of described C shape opening are horizontal parallel, the outboard end of the inwall of described top, bottom is provided with the go side position-limited edge, and the medial extremity of described go side position-limited edge is provided with the not-go-end position-limited edge.
It is further characterized in that:
Distance between the go side position-limited edge of described top and bottom is the design greatest wear dimension limit in cross section to be detected;
Distance between the not-go-end position-limited edge of described top and bottom is the design minimum dimension in cross section to be detected;
Described go side position-limited edge, not-go-end position-limited edge are made chamfer with a side-locating face respectively.
Adopt the inventive method and special-purpose stop-pass calliper that the low tapering circular conical surface at combustion machine pneumatic plant guide vane two ends is detected, it is easy to detect, can realize the real-time detection in processing or debug process, thereby improve the efficient of debugging, processing, be difficult for simultaneously in testing process, damaging workpiece for measurement, and its detection position is identical with the three-dimensional detection position, and also identical with the evaluation mechanism of three-dimensional detection, therefore it can keep the consistance of testing result and three-dimensional testing result, is convenient to carry out the verification contrast with the three-dimensional testing result.
Description of drawings
Fig. 1 is the structural representation of the low tapering circular conical surface in combustion machine pneumatic plant guide vane to be detected two ends in the inventive method;
Fig. 2 is the structural representation of the special-purpose stop-pass calliper of the present invention;
Fig. 3 is that the P-P of not-go-end position-limited edge 4 among Fig. 2 is to the broken section structural representation;
Fig. 4 is for adopting in the invention special-purpose stop-pass calliper to the detection schematic diagram of low tapering circular conical surface M1.
Embodiment
A kind of detection method of low tapering circular conical surface, on measured workpiece circular conical surface entity, intercept respectively the cross section of two different distance apart from the Z face, and with the round M1 of the profile in these two cross sections, M2 is as detected object, see Fig. 1, according to two cross section profile circle M1, the design tolerance of M2 requires to make in advance two special-purpose stop-pass callipers, detect two corresponding on measured workpiece circular conical surface entity cross section profile circles with two special-purpose stop-pass callipers respectively, if two cross section profiles can pass through respectively the go side of two special-purpose stop-pass callipers, and spacing by not-go-end, then the measured workpiece circular conical surface meets designing requirement.
Adopt again the three-dimensional detector to the detection of testing of described measured workpiece circular conical surface, after workpiece coordinate system is set up in the three-dimensional match, the profile molded line that scans respectively two cross section cylindrical M1 and M2 detects these two excircle configuration molded line, the detection architecture of three-dimensional testing result and the special-purpose cartoon calliper of above-mentioned employing is carried out verification compare.
The special-purpose stop-pass of a kind of low tapering circular conical surface of the present invention detects calliper 7, see Fig. 2 and Fig. 3, its integral body is instead " C " shape, its integral thickness d is that cross section to be detected is to the distance between the detection reference face M, the top 1 of described C shape opening is horizontal parallel with following 2, the outboard end of the inwall of top 1, bottom 2 is provided with go side position-limited edge 3, the medial extremity of go side position-limited edge 3 is provided with not-go-end position-limited edge 4, and the distance L between the go side position-limited edge 3 of top 1 and bottom 2 is the design greatest wear dimension limit in cross section to be detected; Distance between the not-go-end position-limited edge of top 1 and bottom 2 lDesign minimum dimension for cross section to be detected; Go side position-limited edge 3, not-go-end position-limited edge 4 are made chamfer 8,9 with a side-locating face A respectively.During use, see Fig. 4, special-purpose stop-pass is detected a side-locating face A of calliper near the reference field A ' of blade to be measured, keep the profile circle in cross section to be measured parallel with the side-locating face A that stop-pass detects calliper, whether the size of measuring this cross section circle falls into interior the getting final product of scope that special-purpose stop-pass detects calliper.Among Fig. 1, m1 is that cross section M1 to be detected is to the distance between the detection reference face M, m2 is that cross section M2 to be detected is to the distance between the detection reference face M, m is that the workpiece for measurement outermost face is to the distance between the detection reference face M, d1 is workpiece for measurement outermost end cross section profile diameter of a circle, and d2 is workpiece for measurement innermost end portions cross section profile diameter of a circle.Among Fig. 3, n is not-go-end position-limited edge width.

Claims (6)

1. the detection method of a low tapering circular conical surface, it is characterized in that: the cross section that on measured workpiece circular conical surface entity, intercepts respectively two different distance apart from the Z face, and with the profile circle in described two cross sections as detected object, design tolerance according to described two cross section profiles circle requires to make in advance two special-purpose stop-pass callipers, detect corresponding described two cross section profiles circle on the measured workpiece circular conical surface entity with described two special-purpose stop-pass callipers respectively, if described two cross section profiles can be respectively by the go side of described two special-purpose stop-pass callipers, and spacing by not-go-end, then described measured workpiece circular conical surface meets designing requirement.
2. the detection method of a kind of low tapering circular conical surface according to claim 1, it is characterized in that: adopt again the three-dimensional detector that described measured workpiece circular conical surface is carried out verification and detect, after workpiece coordinate system is set up in the three-dimensional match, scan respectively described two cross section excircle configuration molded line, these two excircle configuration molded line are detected, again the detection architecture of three-dimensional testing result and the special-purpose cartoon calliper of above-mentioned employing is carried out verification and compare.
3. the special-purpose stop-pass calliper of a low tapering circular conical surface, it is characterized in that: its integral body is instead " C " shape, its integral thickness is that cross section to be detected is to the distance between the detection reference face, top and the bottom of described C shape opening are horizontal parallel, the outboard end of the inwall of described top, bottom is provided with the go side position-limited edge, and the medial extremity of described go side position-limited edge is provided with the not-go-end position-limited edge.
4. the special-purpose stop-pass calliper of a kind of low tapering circular conical surface according to claim 3 is characterized in that: the distance between described top and the following go side position-limited edge is the design greatest wear dimension limit in cross section to be detected.
5. the special-purpose stop-pass calliper of a kind of low tapering circular conical surface according to claim 4 is characterized in that: the distance between described top and the following not-go-end position-limited edge is the design minimum dimension in cross section to be detected.
6. the special-purpose stop-pass calliper of a kind of low tapering circular conical surface according to claim 5, it is characterized in that: described go side position-limited edge, not-go-end position-limited edge are made chamfer with a side-locating face respectively.
CN201210409638.1A 2012-10-24 2012-10-24 A kind of detection method of low tapered conical face and special stop-pass calliper Active CN102927890B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110440674A (en) * 2019-08-29 2019-11-12 中国航发航空科技股份有限公司 A kind of detection device of the surface profile of stator blade surface channel
CN114659423A (en) * 2022-03-08 2022-06-24 深圳数码模汽车技术有限公司 Multidirectional rapid detection method for vehicle framework beam member

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CN201600105U (en) * 2009-10-21 2010-10-06 春兴铸造(苏州工业园区)有限公司 Go / no go gage for detecting thickness of parts
CN101949676A (en) * 2010-08-27 2011-01-19 天津机辆轨道交通装备有限责任公司 Gauge for outer diameter of cylindrically helical spring
CN202048858U (en) * 2011-05-17 2011-11-23 河南中原吉凯恩气缸套有限公司 Split type differential adjustable caliper
CN202938741U (en) * 2012-10-24 2013-05-15 无锡透平叶片有限公司 Go-no go caliper gauge used for low-conical degree circular conical surface detection

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CN201600105U (en) * 2009-10-21 2010-10-06 春兴铸造(苏州工业园区)有限公司 Go / no go gage for detecting thickness of parts
CN101949676A (en) * 2010-08-27 2011-01-19 天津机辆轨道交通装备有限责任公司 Gauge for outer diameter of cylindrically helical spring
CN202048858U (en) * 2011-05-17 2011-11-23 河南中原吉凯恩气缸套有限公司 Split type differential adjustable caliper
CN202938741U (en) * 2012-10-24 2013-05-15 无锡透平叶片有限公司 Go-no go caliper gauge used for low-conical degree circular conical surface detection

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110440674A (en) * 2019-08-29 2019-11-12 中国航发航空科技股份有限公司 A kind of detection device of the surface profile of stator blade surface channel
CN110440674B (en) * 2019-08-29 2021-07-13 中国航发航空科技股份有限公司 Detection apparatus for face profile tolerance of director blade passageway face
CN114659423A (en) * 2022-03-08 2022-06-24 深圳数码模汽车技术有限公司 Multidirectional rapid detection method for vehicle framework beam member

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