CN102927060B - A kind of suction port improving cavitation performance of centrifugal pump - Google Patents
A kind of suction port improving cavitation performance of centrifugal pump Download PDFInfo
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- CN102927060B CN102927060B CN201210431986.9A CN201210431986A CN102927060B CN 102927060 B CN102927060 B CN 102927060B CN 201210431986 A CN201210431986 A CN 201210431986A CN 102927060 B CN102927060 B CN 102927060B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 125000006850 spacer group Chemical group 0.000 description 6
- 239000012530 fluid Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 239000000411 inducer Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
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Abstract
本发明公开了一种提高离心泵汽蚀性能的吸入口,涉及离心泵制造技术领域。在泵入口处设置回流套(2),所述回流套(2)为内外两层圆环状内环和外环组成,回流套内环的内径与泵流道尺寸一致,回流套内环的外径与泵体泵入口处尺寸一致,内环与外环之间的间隙为回流套外径的二十分之一,用于回水。内环与外环之间有4个立方体支撑,用于连接内环与外环。同时,在回流套中间的圆周方向均布4个螺纹孔,防止回流套纵向串动,在回流套靠近泵进口方向打均布4个螺纹孔,防止回流套轴向串动。本发明结构简单,维修方便,且能够有效地改善泵的汽蚀性能。
The invention discloses a suction port for improving the cavitation performance of a centrifugal pump, and relates to the technical field of centrifugal pump manufacturing. A return sleeve (2) is arranged at the pump inlet, and the return sleeve (2) is composed of an inner and outer two-layer annular inner ring and an outer ring. The inner diameter of the inner ring of the return sleeve is consistent with the size of the pump flow channel. The outer diameter is consistent with the size of the pump inlet of the pump body, and the gap between the inner ring and the outer ring is one-twentieth of the outer diameter of the return sleeve, which is used for backwater. There are 4 cube supports between the inner ring and the outer ring for connecting the inner ring and the outer ring. At the same time, 4 threaded holes are evenly distributed in the circumferential direction of the return sleeve to prevent the longitudinal movement of the return sleeve, and 4 threaded holes are evenly distributed in the direction of the return sleeve near the pump inlet to prevent the axial movement of the return sleeve. The invention has simple structure, convenient maintenance and can effectively improve the cavitation performance of the pump.
Description
技术领域 technical field
本发明属于离心泵制造技术领域,特别涉及一种提高离心泵汽蚀性能的吸入口。 The invention belongs to the technical field of centrifugal pump manufacturing, in particular to a suction port for improving the cavitation performance of a centrifugal pump.
背景技术 Background technique
在离心泵中,汽蚀是一种常见的现象,汽蚀会导致叶片的破坏、诱发振动与噪声、降低效率,从而增加泵的使用和维护成本。汽蚀产生的主要原因:当泵处于大流量运行时,叶轮吸入口出现流体回流漩涡,部分流体由吸入段进入,流至叶轮入口处由于无法进入叶轮,会在叶轮吸入口前产生紊流、漩涡,而由于漩涡的产生,使得流体内部压力降低,温度上升,从而出现汽蚀现象。 In centrifugal pumps, cavitation is a common phenomenon. Cavitation can lead to damage to blades, induce vibration and noise, reduce efficiency, and increase pump use and maintenance costs. The main cause of cavitation: when the pump is running at a large flow rate, there is a fluid backflow vortex at the impeller suction inlet, and part of the fluid enters from the suction section, and flows to the impeller inlet because it cannot enter the impeller, turbulent flow will occur before the impeller suction inlet, The vortex, and due to the generation of the vortex, the internal pressure of the fluid decreases and the temperature rises, resulting in cavitation.
经检索,与本发明相关的专利申请有:防汽蚀离心泵(公开号:CN101968064A),将少量高压水引回到叶轮入口,并通过喷嘴对叶轮入口低压区引射,提高叶轮入口的低压区压力,从而避免泵汽蚀的发生,但高压液体被引入入口后,和入口液体混合一体,造成打液量降低,从而影响泵的工作效率。 After retrieval, the patent applications related to the present invention include: anti-cavitation centrifugal pump (public number: CN101968064A), which guides a small amount of high-pressure water back to the impeller inlet, and injects the low-pressure area of the impeller inlet through the nozzle to improve the low-pressure area of the impeller inlet. Pressure, so as to avoid the occurrence of pump cavitation, but after the high-pressure liquid is introduced into the inlet, it mixes with the inlet liquid, resulting in a decrease in the pumping volume, which affects the working efficiency of the pump.
抗汽蚀双吸中开式离心泵(公开号:CN102042232A),叶轮两侧设有诱导轮,诱导轮上设有无掠角的锥形螺旋叶片,使得叶片进口角和出口角易调整,抗汽蚀性能好,但需要改变现有结构,制造和安装较为复杂。 Anti-cavitation double-suction split-split centrifugal pump (public number: CN102042232A), with an inducer on both sides of the impeller, and a conical helical blade with no sweep angle on the inducer, so that the blade inlet and outlet angles are easy to adjust, and the anti-corrosion The cavitation performance is good, but the existing structure needs to be changed, and the manufacture and installation are more complicated.
抑制液体机械叶片中汽蚀产生及流动分离的方法(公开号:CN101734345A),在叶片前缘或叶片上容易产生汽蚀或流动分离的低压区,安装运动表面,致使叶片表面局部运动,从而实现汽蚀及分离流动的抑制或控制,但加工制造较为复杂,且由于改变原有的叶片结构,故效率较低。 A method for suppressing cavitation and flow separation in blades of liquid machinery (publication number: CN101734345A), in which cavitation or flow separation is likely to occur at the leading edge of the blade or a low-pressure area on the blade, and a moving surface is installed to cause local movement of the blade surface, thereby realizing Inhibition or control of cavitation and separation flow, but the processing and manufacturing are more complicated, and the efficiency is low due to the change of the original blade structure.
发明内容 Contents of the invention
本发明所要解决的技术问题是,现有离心泵处于小流量点工况下,泵的汽蚀性能较差、泵的效率低,提出了一种提高离心泵汽蚀性能的吸入口,在不影响效率的前提下能够降低泵的汽蚀余量。 The technical problem to be solved by the present invention is that the cavitation performance of the existing centrifugal pump is poor and the efficiency of the pump is low when the existing centrifugal pump is at a small flow point. The NPSH of the pump can be reduced under the premise of affecting the efficiency.
本发明的技术方案是:一种提高离心泵汽蚀性能的吸入口,包括用于降低汽蚀余量的回流套。在泵入口与叶轮入口之间(即吸入流道)增加回流套,将回流套放置于距离叶轮进口处0.5倍叶轮进口直径处,即回流套外侧一端距泵入口处的外沿的距离为0.5倍叶轮进口直径长度,防止回流套中液体对于叶轮进口流场的影响。回流套为内外两层圆环状内环和外环组成,回流套内环的内径与泵流道尺寸一致,回流套内环的外径与泵体泵入口处尺寸一致,内环与外环之间的间隙为回流套外径的二十分之一,为回水的流动通道,内环的轴向两端各比外环短回流套外径的二十分之一长度,为回水的进出口;内环与外环之间有4个立方体支撑连接内环与外环;同时,在回流套中间的圆周方向均布4个螺纹孔,将回流套(2)通过螺丝与泵入口固定防止回流套纵向串动,在回流套靠近泵进口方向打均布4个螺纹孔,将回流套(2)通过螺丝与泵入口固定防止回流套轴向串动。 The technical solution of the invention is: a suction port for improving the cavitation performance of a centrifugal pump, including a return sleeve for reducing the NPSH. Add a return sleeve between the pump inlet and the impeller inlet (that is, the suction flow channel), and place the return sleeve at a distance of 0.5 times the diameter of the impeller inlet from the impeller inlet, that is, the distance between the outer end of the return sleeve and the outer edge of the pump inlet is 0.5 The length of the diameter of the impeller inlet is doubled to prevent the liquid in the return sleeve from affecting the flow field at the impeller inlet. The return sleeve is composed of an inner and outer ring-shaped inner ring and an outer ring. The inner diameter of the inner ring of the return sleeve is consistent with the size of the pump flow channel. The outer diameter of the inner ring of the return sleeve is consistent with the size of the pump inlet of the pump body. The inner ring and the outer ring The gap between them is one-twentieth of the outer diameter of the return sleeve, which is the return water flow channel, and the axial ends of the inner ring are shorter than the outer ring by one-twentieth of the outer diameter of the return sleeve, which is the return water There are 4 cubic supports between the inner ring and the outer ring to connect the inner ring and the outer ring; at the same time, 4 threaded holes are evenly distributed in the circumferential direction in the middle of the return sleeve, and the return sleeve (2) is passed through the screw and the pump inlet Fix the backflow sleeve to prevent longitudinal movement, drill 4 threaded holes evenly distributed in the direction of the backflow sleeve near the pump inlet, and fix the backflow sleeve (2) to the pump inlet through screws to prevent the backflow sleeve from axial movement.
当泵处于大流量点运行时,流入介质分为两部分,一部分经隔套内径直接流入叶轮入口,另一部分液体由泵体与隔套之间间隙流入叶轮入口,由于原水力未有改动,故不会影响介质流入叶轮,泵效率没有任何变化,同时,由于隔套的存在将介质中的气体破碎与介质充分混合,起到了减小汽蚀作用,有效地保护了叶轮口环及密封。而当泵处于较小流量点运行时,多余部分介质经回流套回流至泵体入口处,此时泵体入口处总流量未发生变化,且流体未出现加速后减速的现象,因此不会出现漩涡;同时,由于回流流体压力促使叶轮入口流体压力升高,提高泵抗汽蚀的能力。 When the pump is running at a high flow point, the inflow medium is divided into two parts, one part flows directly into the impeller inlet through the inner diameter of the spacer, and the other part flows into the impeller inlet through the gap between the pump body and the spacer. It will not affect the flow of the medium into the impeller, and the pump efficiency will not change. At the same time, due to the existence of the spacer, the gas in the medium will be broken and fully mixed with the medium, which can reduce cavitation and effectively protect the impeller mouth ring and seal. However, when the pump is running at a small flow point, the excess medium flows back to the inlet of the pump body through the return sleeve. Vortex; at the same time, due to the pressure of the backflow fluid, the pressure of the fluid at the inlet of the impeller increases, which improves the ability of the pump to resist cavitation.
附图说明 Description of drawings
图1为本发明回流套的三维示意图。 Fig. 1 is a three-dimensional schematic diagram of the reflux sleeve of the present invention.
图2为大流量时回水套工作示意图。 Figure 2 is a schematic diagram of the working of the return water jacket when the flow rate is large.
图3为小流量时回水套工作示意图。 Fig. 3 is a schematic diagram of the working of the return water jacket at a small flow rate.
图中:1.泵体,2.回水套,3.叶轮,4.叶轮螺母,5.泵盖,6.机械密封,7.泵轴。 In the figure: 1. Pump body, 2. Return water jacket, 3. Impeller, 4. Impeller nut, 5. Pump cover, 6. Mechanical seal, 7. Pump shaft.
具体实施方式 Detailed ways
结合图1,本发明所述的离心式入口结构包括用于降低汽蚀余量的回流套,回流套为内外两层圆环状内环和外环组成,回流套内环的内径与泵流道尺寸一致,回流套内环的外径与泵体泵入口处尺寸一致,内环与外环之间的间隙为回流套外径的二十分之一,为回水的流动通道,内环的轴向两端各比外环短回流套外径的二十分之一长度,为回水的进出口;内环与外环之间有4个立方体支撑连接内环与外环。本发明所述离心泵的其他结构和以往离心泵的结构相同,不再赘述。 With reference to Fig. 1, the centrifugal inlet structure of the present invention includes a return sleeve for reducing NPSH. The return sleeve is composed of an inner and outer ring-shaped inner ring and an outer ring. The size of the return sleeve is the same. The outer diameter of the inner ring of the return sleeve is consistent with the size of the pump inlet of the pump body. The gap between the inner ring and the outer ring is one-twentieth of the outer diameter of the return sleeve, which is the flow channel of the return water. The inner ring The two ends of the axial direction are shorter than the outer ring by one-twentieth of the outer diameter of the return sleeve, which is the inlet and outlet of the return water; there are 4 cube supports between the inner ring and the outer ring to connect the inner ring and the outer ring. Other structures of the centrifugal pump in the present invention are the same as those of the conventional centrifugal pumps, and will not be repeated here.
结合图2,泵处于较大流量点运行时,流入介质分为两部分,一部分经隔套内径直接流入叶轮入口,另一部分液体由泵体与隔套之间间隙流入叶轮入口,由于原水力未有改动,故不会影响介质流入叶轮,泵效率没有任何变化,同时,由于隔套的存在将介质中的气体破碎与介质充分混合,起到了减小气穴作用并有效地保护了叶轮口环及密封。 Referring to Figure 2, when the pump is running at a relatively large flow point, the inflow medium is divided into two parts, one part flows directly into the impeller inlet through the inner diameter of the spacer, and the other part flows into the impeller inlet through the gap between the pump body and the spacer. There are changes, so it will not affect the flow of the medium into the impeller, and the pump efficiency will not change. At the same time, due to the existence of the spacer, the gas in the medium will be broken and fully mixed with the medium, which will reduce the cavitation and effectively protect the impeller mouth ring. and seal.
结合图3,在泵的进口处于泵入口与叶轮入口之间(即吸入流道)增加回流套后流至叶轮入口介质,多余部分介质经回流套回流至泵体入口处。此时泵体入口处总流量未发生变化,由于介质未出现加速后减速的现象,不会出现漩涡。最终振动和汽蚀现象消失。并且回流介质压力促使叶轮入口介质压力升高,提高了泵的抗汽蚀的能力。 Combined with Figure 3, the inlet of the pump is located between the pump inlet and the impeller inlet (that is, the suction flow channel), and then the return sleeve is added to flow to the impeller inlet medium, and the excess medium flows back to the pump body inlet through the return sleeve. At this time, the total flow rate at the inlet of the pump body does not change, and because the medium does not appear to accelerate and then decelerate, there will be no vortex. Eventually vibration and cavitation disappear. And the pressure of the backflow medium promotes the pressure of the impeller inlet medium to increase, which improves the anti-cavitation ability of the pump.
Claims (1)
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| CN106939896B (en) * | 2017-05-04 | 2024-06-18 | 温州市康而达实业有限公司 | High-tightness digital metering non-return centrifugal pump |
| CN108050109B (en) * | 2018-01-08 | 2024-08-23 | 山西天海给排水设备有限公司 | Centrifugal pump capable of inhibiting cavitation and working method thereof |
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| US4375937A (en) * | 1981-01-28 | 1983-03-08 | Ingersoll-Rand Company | Roto-dynamic pump with a backflow recirculator |
| US4854818A (en) * | 1987-12-28 | 1989-08-08 | Rockwell International Corporation | Shrouded inducer pump |
| US4930979A (en) * | 1985-12-24 | 1990-06-05 | Cummins Engine Company, Inc. | Compressors |
| CN1542289A (en) * | 2003-04-30 | 2004-11-03 | �¶����ع�������˾ | compressor |
| CN102619775A (en) * | 2012-03-20 | 2012-08-01 | 江苏大学 | Core tube capable of inhibiting centrifugal pump inlet backflow |
| CN202883498U (en) * | 2012-11-02 | 2013-04-17 | 江苏大学 | Suction inlet of improving centrifugal pump cavitation performances |
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2012
- 2012-11-02 CN CN201210431986.9A patent/CN102927060B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4375937A (en) * | 1981-01-28 | 1983-03-08 | Ingersoll-Rand Company | Roto-dynamic pump with a backflow recirculator |
| US4930979A (en) * | 1985-12-24 | 1990-06-05 | Cummins Engine Company, Inc. | Compressors |
| US4854818A (en) * | 1987-12-28 | 1989-08-08 | Rockwell International Corporation | Shrouded inducer pump |
| CN1542289A (en) * | 2003-04-30 | 2004-11-03 | �¶����ع�������˾ | compressor |
| CN102619775A (en) * | 2012-03-20 | 2012-08-01 | 江苏大学 | Core tube capable of inhibiting centrifugal pump inlet backflow |
| CN202883498U (en) * | 2012-11-02 | 2013-04-17 | 江苏大学 | Suction inlet of improving centrifugal pump cavitation performances |
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Application publication date: 20130213 Assignee: Gaoyou Gaonong Machinery Parts Co., Ltd. Assignor: Jiangsu University Contract record no.: 2018320000109 Denomination of invention: Suction inlet capable of improving centrifugal pump cavitation performance Granted publication date: 20151202 License type: Exclusive License Record date: 20180515 |