CN102925250A - Phosphorus-containing boric acid ester water-based lubricant - Google Patents

Phosphorus-containing boric acid ester water-based lubricant Download PDF

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CN102925250A
CN102925250A CN2012103995313A CN201210399531A CN102925250A CN 102925250 A CN102925250 A CN 102925250A CN 2012103995313 A CN2012103995313 A CN 2012103995313A CN 201210399531 A CN201210399531 A CN 201210399531A CN 102925250 A CN102925250 A CN 102925250A
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boric acid
temperature
raw material
reaction
reactor
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CN102925250B (en
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宋小林
杨金兵
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Nanolubtech Wuxi Sci and Tech Co Ltd
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宋小林
杨金兵
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Abstract

The invention provides a phosphorus-containing boric acid ester water-based lubricant. A preparation method for the lubricant comprises the following steps of: (1) adding boric acid, a raw material A and glycerol into a reaction kettle, and performing reaction under vacuum and with stirring; (2) closing and vacuumizing the reaction kettle, cooling the reaction kettle till the internal temperature is below 50DEG C, slowly adding phosphorus pentoxide into the reaction kettle, continuously stirring with the reaction temperature between 90 DEG C, and stirring after the addition of the materials; (3) adding pure water into the reaction kettle and stirring with the temperature below 90 DEG C; and (4) cooling the reaction kettle to room temperature and discharging. A raw material A is one of TX-(4 to 9) or AEO (4 to 9) and the lubricant comprises 70 to 85 weight percent of the raw material A, 2.5 to 4 weight percent of boric acid, 2 to 6.5 weight percent of glycerol, 4 to 7 weight percent of phosphorus pentoxide, and 3 to 17 weight percent of pure water. The lubricant with high boiling point is insusceptible to volatilization, is noncorrosive to metals and has high wear resistance. And the lubricant is safe and odorless.

Description

A kind of phosphorous boric acid ester water base lubricant
Technical field
The present invention relates to the lubricant technical field, especially relate to a kind of water base extreme pressure lubricant with organic boric acid ester and Ruminants animal.
Background technology
Lubricant be a kind of metal processing industry the product that generally uses, the market consumption is very large.In recent years; because environment protection is more and more paid attention in countries in the world; therefore; the focus that the shortcomings such as the mineral oil based lubricant product that extensively adopts at present is poor because of biodegradability, easy contaminate environment become words and pay close attention to; the complete synthesis lubricant of developing green environmental protection becomes the main development direction of metal manufacture field lubricant research, and the exploitation of water base lubricant then is one of them main research.Chinese Academy of Sciences's plan of science and technology in 2005 that Guangzhou was once listed this project in, but important breakthrough is not arranged so far, its product performance and stability are all undesirable.
Summary of the invention
For the problems referred to above that prior art exists, the applicant provides a kind of phosphorous boric acid ester water base lubricant.Boiling point of the present invention is high, and is not volatile, corroding metal not, and nontoxic odorless has good antiwear and friction reduction property.
Technical scheme of the present invention is as follows:
A kind of phosphorous boric acid ester water base lubricant, the preparation method is as follows:
(1) boric acid, raw material A, glycerol are put in the reactor, reacted under the condition that vacuumizes and constantly stir, temperature of reaction is 80 ~ 120 ℃, 60 ~ 120 minutes reaction times;
(2) close and vacuumize, reactor temperature is cooled to below 50 ℃, slowly adds Vanadium Pentoxide in FLAKES again in reactor, constantly stirs, and the control temperature of reaction is below 90 ℃, reinforced complete rear stirring 50 ~ 70 minutes;
(3) the control temperature adds pure water below 90 ℃ in reactor, stirs 60 ~ 90 minutes;
(4) temperature of reaction kettle is dropped to room temperature, discharging;
Described raw material A is a kind of among a kind of or AEO (4 ~ 9) among the TX-(4 ~ 9);
The purity of above-mentioned each raw material and weight percent are: raw material A, technical grade, 70 ~ 85%; Boric acid, technical grade, 2.5 ~ 4%; Glycerol, technical grade, 2 ~ 6.5%; Vanadium Pentoxide in FLAKES, technical grade, 4 ~ 7%; Pure water, technical grade, 3 ~ 17%.
The control temperature is in order to reduce the sintering phenomenon of phosphorus below 90 ℃ in step (2).
The technique effect that the present invention is useful is:
The applicant is by the antifriction antiwear principle of the various conventional lubricant of research and the relation of structure, in conjunction with the basic demand to ep-type material that day by day increases at present, and market is to the demand of the water based lubrication extreme-pressure additive of high-performance, low price, take water soluble surfactant active TX-(4 ~ 9) or AEO (4 ~ 9) as carrier, by reactions such as replacement, side chain grafting, complexing, esterifications, organic boric acid ester and phosphoric acid salt side chain are connected on the water soluble surfactant active, and generate the phosphorous boric acid ester water base lubricant of this environmental protection.
The present invention has the properties of zwitterionics, the Antiwear Mechanism of phosphorous boric acid ester is to generate the amorphous structure film that one deck had not only contained organism but also contained organic/inorganic substance at friction surface, and specifically ascribe two aspects to: (1) boric acid ester is decomposed to form the boron oxide film at friction surface; (2) phosphorus in the phosphorous boric acid ester forms the tertiary iron phosphate film with the iron of device surface in friction.The formation of these two kinds of films all helps the antiwear and antifriction effect, and wherein being added with of phosphorus helps form tertiary iron phosphate, and metallic cation can play the effect of stablizing phosphate film.The long mill of four balls is tested and is shown, phosphorous borate lubricating and ZDDP series lubricant agent have outstanding wear-resistant synergy.
The acting as of each raw material among the present invention: TX-(4 ~ 9) or AEO (4 ~ 9) are the water soluble surfactant actives, have to clean and certain water soluble characteristic; Boric acid has anti-wear lubricating and rustless property; Glycerol participates in esterification, and certain hydroxyl is provided; Vanadium Pentoxide in FLAKES provides extreme boundary lubrication; Pure water can play the stable effect of coupling.
The present invention and similar products at home and abroad are compared, and have following characteristics:
(1) unique molecular mechanism is so that the extreme pressure property of product (EP) height, and the PB value (four-ball test) that detected result shows 0.5% the aqueous solution is up to 60 ~ 70kgf;
(2) advanced synthesis technique and molecular designing are so that the material good water solubility, and stability to hydrolysis is high;
(3) good cleaning performance;
During (4) with the composite use of alcamines product, ferrous metal had good rust inhibition;
(5) viscosity temperature characteristic is good, and viscosity index is high, and compressibility is little;
(6) cost performance is high, can very conveniently be widely applied to metal working fluid field (complete synthesis and semi-synthetic product), greatly improve the lubricated extreme pressure property of product, greatly reduce the consumption of (or need not) this series products mineral oil in fluid or vegetables oil and can guarantee simultaneously the lubricity of product;
(7) the present invention is water base series products, does not contain mineral oil, and biological degradability is good, has the good feature of environmental protection.
Embodiment
Embodiment 1
(1) boric acid, raw material A, glycerol are put in the reactor, reacted under the condition that vacuumizes and constantly stir, temperature of reaction is 80 ℃, 120 minutes reaction times;
(2) close and vacuumize, reactor temperature is cooled to below 50 ℃, slowly adds Vanadium Pentoxide in FLAKES again in reactor, constantly stirs, and the control temperature of reaction is below 90 ℃, reinforced complete rear stirring 1 hour;
(3) the control temperature adds pure water below 90 ℃ in reactor, stirs 60 minutes;
(4) temperature of reaction kettle is dropped to room temperature, discharging.
Embodiment 2
(1) boric acid, raw material A, glycerol are put in the reactor, reacted under the condition that vacuumizes and constantly stir, temperature of reaction is 120 ℃, 60 minutes reaction times;
(2) close and vacuumize, reactor temperature is cooled to below 50 ℃, slowly adds Vanadium Pentoxide in FLAKES again in reactor, constantly stirs, and the control temperature of reaction is below 90 ℃, reinforced complete rear stirring 50 minutes;
(3) the control temperature adds pure water below 90 ℃ in reactor, stirs 70 minutes;
(4) temperature of reaction kettle is dropped to room temperature, discharging.
Embodiment 3
(1) boric acid, raw material A, glycerol are put in the reactor, reacted under the condition that vacuumizes and constantly stir, temperature of reaction is 100 ℃, 100 minutes reaction times;
(2) close and vacuumize, reactor temperature is cooled to below 50 ℃, slowly adds Vanadium Pentoxide in FLAKES again in reactor, constantly stirs, and the control temperature of reaction is below 90 ℃, reinforced complete rear stirring 70 minutes;
(3) the control temperature adds pure water below 90 ℃ in reactor, stirs 80 minutes;
(4) temperature of reaction kettle is dropped to room temperature, discharging.
Embodiment 4
(1) boric acid, raw material A, glycerol are put in the reactor, reacted under the condition that vacuumizes and constantly stir, temperature of reaction is 110 ℃, 90 minutes reaction times;
(2) close and vacuumize, reactor temperature is cooled to below 50 ℃, slowly adds Vanadium Pentoxide in FLAKES again in reactor, constantly stirs, and the control temperature of reaction is below 90 ℃, reinforced complete rear stirring 1 hour;
(3) the control temperature adds pure water below 90 ℃ in reactor, stirs 90 minutes;
(4) temperature of reaction kettle is dropped to room temperature, discharging.
Each raw material weight of embodiment 1 ~ 4 is shown in Table 1, and unit is kg.
Table 1
The detected result of the phosphorous boric acid ester water base lubricant that embodiment 1 obtains is as shown in table 2.
Table 2
As can be seen from Table 2, the technical indicator of this phosphorous boric acid ester water base lubricant all reaches the requirement of industry standard.The present invention can guarantee the lubricated extreme pressure property of the height of product, possesses again the necessary water-soluble and feature of environmental protection, is the Biodegradable lubricant that a class has potentiality.

Claims (1)

1. phosphorous boric acid ester water base lubricant is characterized in that the preparation method is as follows:
(1) boric acid, raw material A, glycerol are put in the reactor, reacted under the condition that vacuumizes and constantly stir, temperature of reaction is 80 ~ 120 ℃, 60 ~ 120 minutes reaction times;
(2) close and vacuumize, reactor temperature is cooled to below 50 ℃, slowly adds Vanadium Pentoxide in FLAKES again in reactor, constantly stirs, and the control temperature of reaction is below 90 ℃, reinforced complete rear stirring 50 ~ 70 minutes;
(3) the control temperature adds pure water below 90 ℃ in reactor, stirs 60 ~ 90 minutes;
(4) temperature of reaction kettle is dropped to room temperature, discharging;
Described raw material A is a kind of among a kind of or AEO (4 ~ 9) among the TX-(4 ~ 9);
The purity of above-mentioned each raw material and weight percent are: raw material A, technical grade, 70 ~ 85%; Boric acid, technical grade, 2.5 ~ 4%; Glycerol, technical grade, 2 ~ 6.5%; Vanadium Pentoxide in FLAKES, technical grade, 4 ~ 7%; Pure water, technical grade, 3 ~ 17%.
CN201210399531.3A 2012-10-19 2012-10-19 Phosphorus-containing boric acid ester water-based lubricant Active CN102925250B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114717561A (en) * 2022-05-20 2022-07-08 镇江纳润特高新科技发展有限公司 Black metal polishing solution containing phosphorus borate and preparation method thereof
CN114892174A (en) * 2022-05-20 2022-08-12 镇江纳润特高新科技发展有限公司 Ferrous metal polishing solution with rust removal function and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1142983A1 (en) * 2000-04-03 2001-10-10 Idemitsu Kosan Company Limited Lubricant additive
CN101063060A (en) * 2006-04-29 2007-10-31 北京天宝同辉材料防护技术有限公司 Oil soluble compound highly effective antirust additive and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1142983A1 (en) * 2000-04-03 2001-10-10 Idemitsu Kosan Company Limited Lubricant additive
CN101063060A (en) * 2006-04-29 2007-10-31 北京天宝同辉材料防护技术有限公司 Oil soluble compound highly effective antirust additive and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114717561A (en) * 2022-05-20 2022-07-08 镇江纳润特高新科技发展有限公司 Black metal polishing solution containing phosphorus borate and preparation method thereof
CN114892174A (en) * 2022-05-20 2022-08-12 镇江纳润特高新科技发展有限公司 Ferrous metal polishing solution with rust removal function and preparation method thereof

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