CN102922862A - Manufacturing and bonding device and method of VIP (Vacuum Insulation Panel) - Google Patents
Manufacturing and bonding device and method of VIP (Vacuum Insulation Panel) Download PDFInfo
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- CN102922862A CN102922862A CN2012103927231A CN201210392723A CN102922862A CN 102922862 A CN102922862 A CN 102922862A CN 2012103927231 A CN2012103927231 A CN 2012103927231A CN 201210392723 A CN201210392723 A CN 201210392723A CN 102922862 A CN102922862 A CN 102922862A
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Abstract
The invention belongs to the technical field of heat insulation materials and in particular relates to a manufacturing and bonding device and method of a VIP. The manufacturing and bonding device of a VIP comprises an adhesive bonding device for bonding a double-faced adhesive tape on a roll of composite VIP packaging film, a production device of the VIP, a sealing device of the VIP, and a pressure bonding device for pressure-bonding the VIP on a metal part. According to the manufacturing and bonding device and method of a VIP, the production efficiency is greatly increased, the double-faced adhesive tape is firmly bonded on the roll of composite VIP packaging film through one step by using a mechanical adhesive bonding device in the preceding process of VIP production so that the high efficiency is ensured when single VIP is applied; the bonding quality is reliable, and the bonding quality between the VIP and the metal plate part can be guaranteed by using the mechanical adhesive bonding device; the problem of easiness in air enveloping during manual bonding is reduced or eliminated; and the advantages of high efficiency and low investment can be achieved while the bonding quality is ensured, and the bonding cost of the VIP is greatly reduced by over 40%.
Description
Technical field
The invention belongs to the technical field of insulation material, particularly making sticker and the method thereof of a kind of VIP.
Background technology
VIP is vacuum heat-insulating plate, it is the abbreviation of English Vacuum Insulation Panel, it is a kind of thermal insulation insulation material, well filling core by heat-proof quality forms with the encapsulation of high-barrier encapsulating material under vacuum state, it is as a kind of insulation material of excellent performance, having widely application in fields such as the refrigerating appliances such as refrigerator, refrigerator, construction materials, is the preferred material in heat preservation energy-saving field.
The application of VIP in refrigerator, refrigerator-freezer mainly is that two kinds of bonding methods are adopted in the installation of VIP usually in part or the significant points of casing, door body:
1) adopt the double faced adhesive tape of pasting function admirable to carry out the stickup of VIP and refrigerator side plate (or the parts such as backboard, top board);
2) adopt the hot melt adhesive special machine to be coated with one deck PUR on VIP, then VIP is pasted on the metal parts.
Above-mentioned first method mostly is artificial stickup, and production efficiency is lower, and simultaneously, the consumption of double faced adhesive tape is equal to the area (with the parts sticking veneer) of VIP substantially, and consumption is large, and cost is also higher; Second method will be thrown melten gel, automatic double surface gluer that huge fund is used for hot melt adhesive special, and occupied ground is large, the PUR large usage quantity, and the energy resource consumption of higher temperatures (160-200 degree) heating and melting is also large.
Chinese patent application CN102179990A discloses a kind of device and method of sticking vacuum heat insulation plate, it has the product of assurance heat-insulating property, and the structure to refrigerator side plate does not have influential advantage, but need investment to spray the special equipment of sicker material, and need to use special-purpose chemical adhesive material, equipment investment is larger, the gluing material usage of chemistry is also larger, also need to control the temperature when spraying, pressure, the parameters such as flow, technology controlling and process is complicated, energy resource consumption is larger, the overall input of facility is larger, and may there be environmental pollution in on-the-spot chemicals smell.
Summary of the invention
The problem to be solved in the present invention is making sticker and the method thereof that a kind of VIP is provided for the deficiencies in the prior art.This appliance arrangement is simple, floor space is very little, the investment decrease, and it is made, and method of attaching technique is simple, production efficiency is high, a large amount of energy savings, significantly reduce tape quantity, environment friendly and pollution-free.
For solving the problems of the technologies described above, first technical scheme of the present invention is:
The invention provides the making sticker of a kind of VIP, be included in the tape sticking device that sticks two-sided tape on the VIP composite package film of rolling, VIP process units, VIP closing device and VIP overlayed pressing device on metal parts.
Concrete, described tape sticking device comprises for the installation front axle of the VIP composite package film of installation rolling, for the installation component that two-sided tape is installed, for the rotating shaft of location and correction two-sided tape, for the spacing running roller that clamps composite package film, for the installation rear axle that fixedly posts the VIP composite package film of two-sided tape, the press roll component that is used for the compression two-sided tape and stickup platform.Front axle wherein is installed and the both sides, front and back that rear axle is installed on whole sticker are installed, spacing running roller is located at the both sides, front and back of pasting platform, installation component and rotating shaft be fixed on paste platform directly over, two-sided tape is driven on press roll component and the stickup platform, and stick on the VIP composite package film.
Described installation component comprises horizontal position adjuster, removable link and axle sleeve A, removable link and the mutual clamping of horizontal position adjuster, and axle sleeve A is enclosed within on the circular shaft of removable link.Utilize the horizontal position adjuster of installation component to drive the paste position that removable link is adjusted the two-sided tape horizontal direction according to the requirement of different size size VIP, this horizontal position adjuster can be realized position adjustment by motor-driven or manual adjustments, axle sleeve A effect is the installation site of fixed double-sided adhesive tape, prevents from getting loose.
Described rotating shaft is formed in one or comprises main shaft, axle sleeve B and fixture, axle sleeve B is enclosed within the outerface of spindle, on main shaft and the axle sleeve B corresponding hole or groove are arranged all, fixture blocks hole or the groove on main shaft and the axle sleeve B, when axle sleeve B is enclosed within the ad-hoc location of main shaft, available fixture blocks hole or the groove on main shaft 31 and the axle sleeve B, realizes spacing purpose.
To sum up, when rotating shaft is integrated machine-shaping, can set different recess width and position according to the VIP of every kind of size, model, when needs are changed the VIP of different model, directly change the rotating shaft of corresponding cooperation.
Perhaps by the recess handled easily personnel positioning of utilizing main shaft and axle sleeve B formation and the paste position of proofreading and correct double faced adhesive tape, satisfy the VIP of different size to the requirement of width and the paste position of double faced adhesive tape by adjusting axle sleeve B position and length scale simultaneously, fixture can be realized fixed hub B function for forms such as latch or screws.
Further, comprise driver part, liftable support and pressure roller for the press roll component that compresses two-sided tape.Driving liftable support by driver part makes pressure roller flatten, compress two-sided tape.
Further, described pressing device comprises that placement need to be pasted the support platform of the metal parts of VIP, is arranged at the expansion link of support platform top, the pressing plate that is used for driving the driven unit of expansion link and is connected to the expansion link lower end.
Further, by the pressing plate of driven unit driving expansion link lower end, make the VIP on the pressing plate compression metal parts, VIP is firmly sticked on the metal parts.
Second technical scheme of the present invention is: the making method of attaching of a kind of VIP is provided, and it comprises the steps:
Step 1: stick at least two two-sided tapes spaced apart at the VIP of rolling composite package film;
Step 2: press technical requirement intercepting VIP composite package film, carry out the production of VIP by existing VIP production technology, until last procedure that VIP produces---sealing;
Step 3: above-mentioned VIP posts two-sided tape one and faces down, and when two-sided tape thickness is 0.20-0.25mm, adopts the from the top down thermo-compressed VIP realization sealing of metal device piece with heating function; When two-sided tape thickness reaches 1mm even when thicker, places one with breach and width and the adjustable movable tooling platform of depth dimensions at the VIP sealing part, regulate notch size and seal again according to two-sided tape width, thickness;
Step 4:VIP is placed in the packing case for subsequent use;
Step 5: the metal parts of VIP to be pasted is placed on the workbench;
Step 6: in packing case, take out VIP, tear the adhesive tape lining paper off, and will have the glue one side to be placed on request on the metal parts of workbench;
Step 7: start drive motors, until pressing plate compresses VIP, and keep the pressure t time;
Step 8: open the rising switch and rise pressing plate, remove and finish the metal parts that VIP pastes, be placed on the special-purpose storing cart.
Further, in the step 1 of the making method of attaching of above-mentioned VIP, being distributed as symmetrically of described two-sided tape, spacing equate.
Further, in the step 1 of the making method of attaching of above-mentioned VIP, described two-sided tape is 2 or 3 or 4.
Further, in the step 1 of the making method of attaching of above-mentioned VIP, the described two-sided tape width of step 1 is 80～100mm.
Further, in the step 1 of the making method of attaching of above-mentioned VIP, the described t of step 7 is 1～10 second.
Further, in the step 1 of the making method of attaching of above-mentioned VIP, step 6 is placed VIP by positioning tool.
Compared with prior art, the present invention has following beneficial effect:
1, the present invention is coated with PUR equipment and production line with respect to existing, can significantly save equipment investment, and significantly save space, and but can reach suitable even higher production efficiency.
2, the present invention is dissolved gas and the smell of generation with respect to the PUR technology without the heat hot melten gel, and environmental protection and wholesomeness are good.
3, the present invention can significantly enhance productivity with respect to common paste method of double faced adhesive tape.
4, the present invention can significantly reduce tape quantity than common paste method of double faced adhesive tape, economizes on resources.
Description of drawings
Fig. 1 is the structural representation of tape sticking device of the present invention;
Fig. 2 is two-sided tape installation component component diagram in the tape sticking device;
Fig. 3 is tape sticking device shaft structural representation one;
Fig. 4 is tape sticking device shaft structural representation two;
Fig. 5 is pressure roller component diagram in the tape sticking device;
Fig. 6 is the structural representation of VIP pressing device of the present invention.
Among the figure, 1-installation front axle, 2-installation component, 3-rotating shaft, 4-spacing running roller 5-installation rear axle 6-double faced adhesive tape limit shaft 7-stickup platform, 11-driven unit, 12-expansion link, 13-pressing plate, 14-VIP, 15-metal parts, 16-support platform, 21-horizontal position adjuster 22-removable link 23-axle sleeve A, the 3-rotating shaft, 31-main shaft, 32-axle sleeve B, 33-fixture, 61-driver part, 62-liftable support, 63-pressure roller.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing the present invention is described in detail.
The present invention discloses the making sticker of a kind of VIP, and it is included in and sticks two-sided tape on the VIP composite package film of rolling
Tape sticking device,VIP's
Process units,VIP's
Closing deviceWith VIP is overlayed on metal parts
Pressing device.
Fig. 1 to Fig. 5 is wherein
Tape sticking device,Comprise installation front axle 1, the installation component 2 for the installation two-sided tape, the rotating shaft 3 that is used for location and correction two-sided tape, the spacing running roller 4 for the clamping composite package film, the installation rear axle 5 that is used for fixedly posting the VIP composite package film of two-sided tape, the press roll component 6 that is used for the compression two-sided tape and stickup platform 7 for the VIP composite package film of installation rolling.
Be installed in VIP composite package film and the double faced adhesive tape on the installation component 2 installed on the front axle 1 and make the composite package film that posts double faced adhesive tape at stickup platform 7 by press roll component 6, the installation rear axle 5 that wherein posts the composite package film place of double faced adhesive tape is to be driven by one group of fixed electrical machinery.Utilize the horizontal position adjuster 21 of installation component 2 can drive according to the requirement of different size size VIP the paste position that removable link 22 is adjusted the two-sided tape horizontal direction, this horizontal position adjuster can be realized position adjustment by motor-driven or manual adjustments, axle sleeve A 23 effects are installation sites of fixed double-sided adhesive tape, prevent from getting loose.Fig. 3, the rotating shaft 3 that is used for location and correction two-sided tape comprises main shaft 31, axle sleeve B 32 and fixture 33, utilize the recess handled easily personnel positioning that main shaft 31 and axle sleeve B 32 form and the paste position of proofreading and correct double faced adhesive tape, satisfy the VIP of different size to the requirement of width and the paste position of double faced adhesive tape by adjusting axle sleeve B 32 positions and length scale simultaneously, fixture 33 can be realized fixed hub 32 functions for forms such as latch or screws.In addition, rotating shaft 3 can also be integrated machine-shaping, such as Fig. 4, according to different recess width and the positions of VIP setting of every kind of size, model, directly changes the rotating shaft of corresponding cooperation when needs are changed the VIP of different model.
The press roll component 6 that is used for the compression two-sided tape comprises driver part 61, liftable support 62 and pressure roller 63.Driving liftable support 62 by driver part 61 makes pressure roller 63 flatten, compress two-sided tape.
Fig. 6 is for wherein
Pressing device,Comprise that needs are pasted the support platform 16 of the metal parts of VIP, are arranged at the expansion link 12 of workbench top, the pressing plate 13 that is used for driving the driven unit 11 of expansion link 12 and is connected to expansion link 12 lower ends.
The summary operating process is as follows:
By the pressing plate 13 of driven unit 11 driving expansion links 12 lower ends, the VIP that pressing plate 13 is compressed on the metal parts firmly sticks on the metal parts VIP.
Production efficiency of the present invention significantly improves, the front operation of producing at VIP adopt in advance mechanical tape sticking device disposable with the two-sided tape secure fit on a volume VIP composite package film, thereby the high efficiency the when VIP that has guaranteed single-piece uses; Sticking Quality is reliable, uses mechanical pressing device can guarantee bonding quality between VIP and the metal plate component.
The present invention also discloses the making method of attaching of the making sticker of above-mentioned VIP, specifically comprises following process:
1, adopt tape sticking device to stick the two-sided tape of 3 80～100mm at the VIP of rolling composite package film.
Tape sticking device is automatic or automanual mechanical device, pastes the two-sided tape of 3 80～100mm and press drawing to the VIP dimensional requirement, symmetrically, effect was best when spacing was equal.Usually, adopting width is the two-sided tape of 80～100mm, also can be according to actual conditions, and select width less than 80mm or the width two-sided tape greater than 100mm; Simultaneously, paste 3 two-sided tapes can satisfying the market on 80% instructions for use, certainly as required, also can paste 2 or 4 two-sided tapes at the VIP composite package film.Double faced adhesive tape can adopt function admirable acrylic size, steep continuous glue, PE glue etc.
2, enter the production of VIP.
When having pasted the VIP composite package film of two-sided tape by drawing or client's specification requirement intercepting, carry out the production of VIP by existing VIP production technology, until last procedure that VIP produces---sealing.
3, sealing---its quality directly affects performance and the quality of VIP
Because two-sided tape is not the one side that is paved with whole VIP, and double faced adhesive tape is with certain thickness, and the common thickness of glue-line+lining paper is 0.2～1mm, may affect the airtight quality of the sealing part of VIP.
In most cases, it is 0.20-0.25mm that the VIP composite package film is pasted current version two-sided tape thickness, and during sealing operation, VIP posts two-sided tape one and faces down, again with the metal device piece of heating function thermo-compressed from the top down, the fact shows sealing operation is had no adverse effects.
And under a few cases, it is 1mm left and right sides two-sided tape that thickness is used in the stickup of VIP composite package film, place one with breach and width and depth dimensions adjustable movable tooling platform at sealing part this moment, no-float when making it and posting the VIP composite package film Surface Contact of adhesive tape---regulate notch size according to double faced adhesive tape width, thickness, guarantee that sealing is tight, reach seal standard.
4, the complete VIP of sealing is placed in the packing case for subsequent use.
5, the metal parts 15 with VIP to be pasted is placed on the support platform 16; Metal parts 15 is backboard or the side plate (or other metal parts) of refrigerator.
6, in packing case, take out VIP, tear the adhesive tape lining paper off, and will have the glue one side to be placed on request on the metal parts 15 of support platform 16, place VIP by positioning tool.
7, start drive motors 11, until pressing plate 13 compresses VIP 14, and kept pressure 1～10 second;
8, open the rising switch and rise pressing plate 13, remove and finish the metal parts 15 that VIP pastes, be placed on the special-purpose storing cart.
More than add up to less than 60s.
The present device floor space is very little, even can directly use on the current refrigerator production line and do not increase new place; The present invention need not heating, solves the PUR technology and must heat the energy resource consumption problem that the heat of fusion melten gel produces; Present device drops into the equipment investment that is far smaller than existing PUR technology.
The present invention compares common paste method of double faced adhesive tape, can significantly reduce tape quantity, economizes on resources.
So that main VIP application site---refrigerator side plate is as example: the side plate width is mostly at 550～700mm, height is supposed 700 wide side plates at 1500～2000mm, and used VIP is of a size of 600 * 1000mm2, press traditional method, tape quantity 600 * 1000=0.6 ㎡/piece; And by the present invention with the adhesive tape amount be: 3 * 100 * 1000=0.3 ㎡/piece, save adhesive tape 50%.
Calculate with the smaller side board size, suppose side plate width 550, used VIP is of a size of 500 * 1000mm2, and then this patent VIP consumption is 3 * 100 * 1000=0.3 ㎡, and the conventional method tape quantity is 500 * 1000=0.5 ㎡, saves adhesive tape 40% consumption.
The present invention is different from tradition and adopts and the sizable monoblock tape-stripping of VIP plate face, has reduced or eliminated the problem that air is easily wrapped up in artificial stickup.
The present invention compares with traditional double faced adhesive tape, PUR stickup method, is guaranteeing under the sticking Quality prerequisite, has high efficiency, the low advantage that drops into concurrently, and the stickup cost of VIP is significantly reduced more than 40%.
Above embodiment only is used for technical scheme of the present invention is described, is not intended to limit; Although with reference to preferred embodiment the present invention is had been described in detail; those of ordinary skill in the field are to be understood that; still can make amendment or the part technical characterictic is equal to replacement the specific embodiment of the present invention; and not breaking away from the spirit of technical solution of the present invention, it all should be encompassed in the middle of the technical scheme scope that the present invention asks for protection.
Claims (12)
1. the making sticker of a VIP is characterized in that: be included in the tape sticking device that sticks two-sided tape on the VIP composite package film of rolling, VIP process units, VIP closing device and VIP overlayed pressing device on metal parts
2. the making sticker of VIP according to claim 1, it is characterized in that: described tape sticking device comprises the installation front axle for the VIP composite package film that rolling is installed, be used for installing the installation component of two-sided tape, the rotating shaft that is used for the location and proofreaies and correct two-sided tape, be used for clamping the spacing running roller of composite package film, be used for fixedly posting the installation rear axle of the VIP composite package film of two-sided tape, be used for compressing the press roll component of two-sided tape and paste platform, front axle wherein is installed and the both sides, front and back that rear axle is installed on whole sticker are installed, spacing running roller is located at respectively the both sides, front and back of pasting platform, installation component and rotating shaft be fixed on paste platform directly over.
3. the making sticker of VIP according to claim 2, it is characterized in that: described installation component comprises horizontal position adjuster, removable link and axle sleeve A, removable link and the mutual clamping of horizontal position adjuster, axle sleeve A is enclosed within on the circular shaft of removable link.
4. the making sticker of VIP according to claim 2, it is characterized in that: described rotating shaft is formed in one or comprises main shaft, axle sleeve B and fixture, axle sleeve B is enclosed within the outerface of spindle, on main shaft and the axle sleeve B corresponding hole or groove are arranged all, fixture blocks hole or the groove on main shaft and the axle sleeve B.
5. the making sticker of VIP according to claim 2, it is characterized in that: described press roll component comprises driver part, liftable support and pressure roller, driver part directly welds together with lifting support, and clamping position, a place is respectively arranged at the liftable support two ends, with pressure roller realization clamping; Dropping to the stickup platform by driver part drive liftable support makes pressure roller flatten, compress two-sided tape.
6. the making sticker of VIP according to claim 1 is characterized in that: described pressing device comprises that placement need to be pasted the support platform of the metal parts of VIP, is arranged at the expansion link of support platform top, the pressing plate that is used for driving the driven unit of expansion link and is connected to the expansion link lower end.
7. the making method of attaching of a VIP is characterized in that: comprise the steps:
Step 1: stick at least two two-sided tapes spaced apart at the VIP of rolling composite package film;
Step 2: press technical requirement intercepting VIP composite package film, carry out the production of VIP by existing VIP production technology, until last procedure that VIP produces---sealing;
Step 3: above-mentioned VIP posts two-sided tape one and faces down, and when two-sided tape thickness is 0.20-0.25mm, adopts the from the top down thermo-compressed VIP realization sealing of metal device piece with heating function; When two-sided tape thickness reaches 1mm even when thicker, places one with breach and width and the adjustable movable tooling platform of depth dimensions at the VIP sealing part, regulate notch size and seal again according to two-sided tape width, thickness;
Step 4:VIP is placed in the packing case for subsequent use;
Step 5: the metal parts of VIP to be pasted is placed on the workbench;
Step 6: in packing case, take out VIP, tear the adhesive tape lining paper off, and will have the glue one side to be placed on request on the metal parts of workbench;
Step 7: start drive motors, until pressing plate compresses VIP, and keep the pressure t time;
Step 8: open the rising switch and rise pressing plate, remove and finish the metal parts that VIP pastes, be placed on the special-purpose storing cart.
8. the making method of attaching of VIP according to claim 7 is characterized in that: being distributed as symmetrically of two-sided tape described in the step 1, spacing equate.
9. the making method of attaching of VIP according to claim 7, it is characterized in that: the described two-sided tape of step 1 is 2 or 3 or 4.
10. the making method of attaching of VIP according to claim 7, it is characterized in that: the described two-sided tape width of step 1 is 80～100mm.
11. the making method of attaching of VIP according to claim 7 is characterized in that: the described t of step 7 is 1～10 second.
12. the making method of attaching of VIP according to claim 7 is characterized in that: step 6 is placed VIP by positioning tool.
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| CN107934643A (en) * | 2017-11-20 | 2018-04-20 | 重庆谢氏胶粘制品有限公司 | One kind masking glue process equipment |
| CN107696531A (en) * | 2017-11-20 | 2018-02-16 | 重庆谢氏胶粘制品有限公司 | A kind of shielding film system of processing for preventing that adhesive tape from pulling apart |
| CN107932941A (en) * | 2017-11-20 | 2018-04-20 | 重庆谢氏胶粘制品有限公司 | A kind of masking glue process equipment with double adhesive tape |
| CN107972259A (en) * | 2017-11-20 | 2018-05-01 | 重庆谢氏胶粘制品有限公司 | Integral type double adhesive tape shielding film system of processing |
| CN107696663A (en) * | 2017-11-20 | 2018-02-16 | 重庆谢氏胶粘制品有限公司 | A kind of masking glue processing unit (plant) with tape roll mounting structure |
| CN107932941B (en) * | 2017-11-20 | 2020-06-02 | 重庆谢氏胶粘制品有限公司 | Shielding glue processing equipment with double adhesive tapes |
| CN107933046B (en) * | 2017-11-20 | 2020-06-02 | 重庆谢氏胶粘制品有限公司 | Adhesive tape roll mounting mechanism for processing shielding adhesive and shielding adhesive processing equipment |
| CN108672207A (en) * | 2018-05-15 | 2018-10-19 | 山东交通职业学院 | A kind of manufacturing method of New Building Materials |
| CN109051978A (en) * | 2018-09-04 | 2018-12-21 | 惠州市新视觉实业有限公司 | Adhesive tape sticking panel device and its adhesive tape thick china automation equipment |
| CN113752586A (en) * | 2020-06-02 | 2021-12-07 | 青岛海尔电冰箱有限公司 | Vacuum insulation panel application device and method |
| CN111702864A (en) * | 2020-06-17 | 2020-09-25 | 深圳市燕川光电有限公司 | Adjusting device for adjusting width of shading adhesive tape and die-cutting machine |
| CN111702864B (en) * | 2020-06-17 | 2021-09-21 | 深圳市燕川光电有限公司 | Adjusting device for adjusting width of shading adhesive tape and die-cutting machine |
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