CN102922579A - Bamboo splitting machine for preparing bamboo bundles and bamboo bundle preparing method - Google Patents
Bamboo splitting machine for preparing bamboo bundles and bamboo bundle preparing method Download PDFInfo
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- CN102922579A CN102922579A CN2012104407287A CN201210440728A CN102922579A CN 102922579 A CN102922579 A CN 102922579A CN 2012104407287 A CN2012104407287 A CN 2012104407287A CN 201210440728 A CN201210440728 A CN 201210440728A CN 102922579 A CN102922579 A CN 102922579A
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Abstract
The invention provides a bamboo rolling-compaction splitting machine and a preparation method. The splitting machine comprises a machine frame 7, a feeding port 1, a drive device and a splitting feeding device driven by the drive device, wherein the feeding port 1, the drive device and the splitting feeding device are installed on the machine frame. The splitting feeding device is formed by at least two groups of unit splitting feeding devices arranged in a staggered mode and/or splitting feeding devices in the same groups and a plurality of unit splitting feeding devices arranged at the tail end. Circular shaft cutters respectively used for scraping tabasheer and bamboo green are further installed among the splitting feeding device groups. The bamboo splitting machine removes bamboo joints, bamboo green epidermal layers and tabasheer epidermal layers and performs flattening and splitting for multiple times, so that raw materials are fed through the feeding port and processed into qualified bamboo fiber in one time. In addition, the removed bamboo green epidermal layers and the removed tabasheer epidermal layers are thin, the bamboo green affecting the product quality and with a wax layer and the tabasheer with high brittleness are ensured to be removed, the bamboo utilizing rate is improved, energy consumption is reduced, and the manpower and bamboo resources are saved, and the product performance is obviously higher than and superior to the quality of existing products.
Description
Technical field
The present invention relates to the manufacture field of bamboo wood, particularly relate to a kind of bamboo fluffer for the preparation of the bamboo bundle
And bamboo bundle preparation method.
Background technology
The Recombined bamboo of producing at present is that the quality of bamboo bundle when discongesting determines the quality of Recombined bamboo quality to a certain extent with being prepared from of bamboo bundle.
The existing type bamboo fluffer that rolls is produce the bamboo bundle a kind of preferably, mainly be that industrialization degree is higher, the utilization rate of bamboo advantages of higher, but owing in preparation bamboo bundle process, not removing most surf green and the high tabasheer of fragility with wax coat, make the bamboo bundle in the process of impregnation, adhesive can not be fine, being penetrated into fully bamboo bundle and bamboo bundle fiber the inside goes, main cause is the green grass or young crops of bamboo wood, the contained silica of yellow face, formed take carbohydrate as bone and the confining bed of doped silicon type organic, be difficult to impregnation, make impregnation resin content not reach requirement and the lack of homogeneity of regulation, brought unstable for the quality of product, particularly the Recombined bamboo product mainly is for outlet, causes not reaching export requirement;
China Patent Publication No. CN1014486214A, open day is 2009-07-22, title: a kind of large piece of bamboo bundle curtain and manufacture method thereof and device therefor, this invention is repeatedly discongested and is prepared the bamboo bundle by discongesting roller, but for being to carry out discongesting of several times towards discongesting roller respectively in the Outer part and inner part of the bamboo, to repeatedly use like this and manually carry out the bamboo material and stir and just can carry out positive and negative discongesting and need a large amount of labours, do not remove most surf green and the high tabasheer of fragility with wax coat yet, bring unstability can for the Recombined bamboo product quality yet.
This patent has also been introduced a kind of fluffer, it comprise rotationally parallel be fixed on the frame driven roller and discongest roller, certain gap is arranged therebetween; Wherein discongest on the roller some teeth of discongesting that distribute, have blade on it, extend along the circumferential intermittent of discongesting roller, at the some row blades of the roller axial distribution of discongesting roller.
China Patent Publication No. CN201456160U, open day is 2010-05-12, title: bamboo wood flattening fluffer, this utility model relate to a kind of bamboo bundle veneer fluffer, are suitable for the inside and outside arc of semicircle thick bamboo tube surface is carried out that several times are discongested repeatedly and the bamboo bundle veneer fluffer that forms bamboo bundle veneer; Comprise a pedestal, a decelerator and many driven rollers, every driven roller two end axles is articulated in respectively on the horizontal plane of pedestal, and the output by decelerator connects a wherein end axle of a driven roller, it is characterized in that on the pedestal of many driven roller upper and lowers, being pivoted accordingly parallel respectively many discongest roller, and has the gap with driven roller, this is discongested roller and is comprised of a plurality of gears and a splined shaft, the spaced tooth of discongesting of outer peripheral gear tool is staggered on the stacked spline that admittedly is engaged in splined shaft by the tooth of discongesting on the adjacent gear.
Manually stir the positive and negative bamboo wood of discongesting of bamboo material and reach and discongest purpose by parallel a plurality of rollers of discongesting, need a large amount of labours manually to stir, do not remove most surf green and the high tabasheer of fragility with wax coat yet, bring unstability can for the Recombined bamboo product quality yet.
Summary of the invention
The invention provides a kind of labour intensity that can guarantee Recombined bamboo product quality, reduction staff, and realize the bamboo fluffer of suitability for industrialized production one-shot forming bamboo bundle.
Another goal of the invention of the present invention is to introduce a kind of processing method for preparing the bamboo bundle.
The present invention is at first to discongesting the feed arrangement organization definition:
Discongesting the feed arrangement of discongesting that roller and circular-roll (feed rolls) form by a locking phase to rotation claims the unit to discongest feed arrangement; Wherein discongest and have certain gap between roller and the feed rolls and be installed in respectively top and bottom on the frame 7 take charging aperture 1 as parallel medium line or opposite;
Discongest the feed arrangement of discongesting that feed arrangement forms by the unit of two parallel installations and claim to discongest on the same group feed arrangement.Wherein discongest roller or feed rolls and be simultaneously upper end or the lower end of medium line neck and neck.
Discongest the feed arrangement of discongesting that feed arrangement forms by three or four unit and claim many groups unit to discongest feed arrangement, wherein three or four unit roller of discongesting of discongesting in the feed arrangement is staggered.
A kind of bamboo wood rolls fluffer, comprise a frame 7, rack-mounted feed arrangement 1, drive unit and and discongest feed arrangement by what drive unit drove, discongest feed arrangement discongest feed arrangement for the staggered unit of at least two groups and/or discongest on the same group feed arrangement and one place many groups unit of rearmost end to discongest feed arrangement, the described circular shaft cutter of discongesting top and bottom on the frame 7 that also is equipped with between the feed arrangement group take charging aperture 1 as parallel medium line, being respectively applied to scrape off tabasheer and surf green.
Circular shaft cutter upper and lower end respectively is two.
The circular shaft cutter scrape off surf green part be thickness 0.5-1mm; Scrape off the thickness 0. 2-0. 5mm on the tabasheer top layer.
Discongest the height of discongesting tooth on the roller and be bamboo material thickness 0.5～0.7 times.
Elastomeric element and adjusting device are equipped with respectively in the upper end that feed arrangement and circular shaft cutter are discongested in rack-mounted each unit.
The feed arrangement of discongesting that bamboo wood rolls on the frame that fluffer is staggered installation of is preferably and discongests on the same group feed arrangement and be three groups and one and place many groups unit of rearmost end to discongest feed arrangement, and the circular shaft cutter is four;
Discongest on the same group feed arrangement and second group of upper end that roller places charging aperture 1 parallel medium line of discongesting of discongesting on the same group feed arrangement for first group;
The 3rd group of lower end that roller places charging aperture 1 parallel medium line of discongesting of discongesting on the same group feed arrangement;
Wherein discongest on the same group feed arrangement and second group and discongest on the same group first circular shaft cutter that the upper end that places charging aperture 1 parallel medium line is arranged between the feed arrangement for first group;
Wherein discongest on the same group feed arrangement and the 3rd group and discongest on the same group second, third circular shaft cutter that places charging aperture 1 parallel medium line lower end is arranged between the feed arrangement for second group;
Wherein the 3rd group of many groups unit of discongesting on the same group feed arrangement and rearmost end discongested the 4th the circular shaft cutter that places charging aperture 1 parallel medium line upper end arranged between the feed arrangement.
Bamboo wood rolls the roller operation face width 100mm that discongests roller, feed rolls and circular shaft cutter of fluffer.
A kind of bamboo wood rolls the preparation method of fluffer processing bamboo bundle, comprises step:
⑴ bamboo wood preliminary treatment: the bamboo chip that bamboo wood is hacked into wide 20-60mm;
⑵ enter charging aperture with bamboo chip,
⑶ enter feed rolls with bamboo chip and go ring, flattening; Roll simultaneously fluffer carries out discongesting to yellow bamboo face the first time;
⑷ the circular shaft cutter that utilization runs up removes the crisp hard formation on the tabasheer top layer;
⑸ flatten bamboo chip; Roll fluffer carries out discongesting to yellow bamboo face the second time
⑹ utilize the circular shaft cutter that runs up to remove surf green and wax coat;
⑺ flatten bamboo chip; Roll fluffer carries out discongesting to bamboo strip the first time;
⑻ utilize the circular shaft cutter secondary that runs up to remove surf green and wax coat;
⑼ flatten bamboo chip; Roll fluffer carries out discongesting to bamboo strip the second time;
⑽ the circular shaft cutter that utilization runs up removes the crisp hard formation on the tabasheer top layer for the second time;
⑾ form loose reticular fibre bundle after discongesting roller and respectively the two sides again being rolled, discongested.
Circular shaft cutter of the present invention remove surf green part be thickness 0.5-1mm; Remove the thickness 0. 2-0. 5mm of the crisp hard formation on the tabasheer top layer.
The present invention is exactly through removing ring, removing surf green and epidermal area tabasheer, again through repeatedly flattening, repeatedly discongesting, after raw material is entered from charging aperture like this, disposablely out just be processed into qualified bamboo bundle fiber, and the surf green that removes thin with epidermal area tabasheer, both guaranteed to remove surf green and the high tabasheer of fragility with the wax coat that affect product quality, improved utilization rate of bamboo, saved manpower, energy consumption and bamboo resource, properties of product apparently higher than with the quality that is better than existing product.
Description of drawings
Fig. 1 is that bamboo wood rolls the fluffer structural representation
Fig. 2 a circular shaft knife structure schematic diagram Fig. 2 b circular shaft cutter left view
Fig. 3 a discongests roll structure schematic diagram Fig. 3 b and discongests the roller left view
Fig. 4 a feed rolls structural representation Fig. 4 b feed rolls left view
1 charging aperture; 2 flatten on the same group and discongest feed arrangement; 3,4,5,6 circular shaft cuttves; 7 frames; 8 electric control gears
Below in conjunction with accompanying drawing fluffer is further described:
Fluffer schematic diagram of the present invention is to consist of to discongest on the same group feed arrangement and be three groups and one and place many groups unit of rearmost end to discongest feed arrangement, and the circular shaft cutter is four;
Charging aperture 1 is installed on the frame 7, and then installing and discongesting on the same group feed arrangement is that first group of unit installed, and discongests on the same group feed arrangement and comprises that the unit of two parallel installations discongests the feed arrangement of discongesting that feed arrangement forms; Wherein the unit is discongested feed arrangement by a circular-roll and is discongested roller and form, and circular-roll and discongest the gap that the bamboo material is passed through is arranged between the roller divides upper and lower corresponding roller and feed rolls (circular-roll) composition of discongesting take charging aperture 1 as the plane; Second group of upper end that roller places charging aperture 1 parallel medium line of discongesting of discongesting on the same group feed arrangement;
Wherein discongest on the same group feed arrangement and second group and discongest on the same group first circular shaft cutter 3 that the upper end that places charging aperture 1 parallel medium line is arranged between the feed arrangement for first group;
The 3rd group of lower end that roller places charging aperture 1 parallel medium line of discongesting of discongesting on the same group feed arrangement;
Discongesting on the same group feed arrangement and the 3rd group for second group discongests on the same group second, third circular shaft cutter 4,5 that places charging aperture 1 parallel medium line lower end is arranged between the feed arrangement;
Discongest the 3rd group of many groups unit of discongesting on the same group feed arrangement and rearmost end the 4th the circular shaft cutter 6 that places charging aperture 1 parallel medium line upper end between the feed arrangement.
Discongest on the periphery of roller and have the tooth of discongesting, the height of discongesting tooth is 0.5～0.75 times of bamboo chip, and the arc length of tooth is 20mm, discongests the some row blades of roller axial distribution of roller; Feed rolls (nip rolls) is by having on a round roller and/or the round roller and axial consistent tooth.
The circular shaft cutter is six sword triangle circular shaft cuttves; It is wide that the circular shaft cutter blade scope of operation and the scope of operation of discongesting roller, round roller (nip rolls) are all 100mm.
Feed rolls is round roller namely, can have on the round roller and axial identical row tooth; The effect of row tooth mainly is the feeding effect to the bamboo material.
Elastomeric element and adjusting device are equipped with respectively in the upper end that feed arrangement and circular shaft cutter are discongested in rack-mounted each unit.
All feed rolls more than charging aperture 1 horizontal plane center line and discongest roller and all controlled by spring and guide pad and discongest pressure come the distance of stretch out and draw back of control spring to play the effect of adjusting by set screw.
The height that is installed in the circular shaft cutter of charging aperture 1 horizontal plane center line below is the height that comes the regulation and control cutter by the adjusting device that adjusting screw(rod), directive slide track combine.
The height that is installed in the circular shaft cutter of charging aperture 1 horizontal plane center line top is regulated by adjusting screw(rod), spring, and upper cutter shaft, circular shaft cutter, immovable support can change along with the varied in thickness of material the height of cutter, and the thickness of cutting of cutter is remained unchanged substantially.
The specific embodiment
Embodiment 1
At first the bamboo material upwards being entered first group of unit through feed arrangement 1 with tabasheer discongests feed arrangement and removes ring, discongests, flattens, it mainly is that the tabasheer position is discongested that first group of unit discongests that feed arrangement discongests, carry out scraping at the beginning of the first time through one group of circular shaft cutter 3, remove the crisp hard formation on the part tabasheer top layer; Enter second group of unit and discongest feed arrangement and discongest, flatten, it also is that the tabasheer position is discongested that second group of unit discongests that feed arrangement discongests; Then next step enters the two groups of circular shaft cuttves 4,5 that run up, and mainly is to remove surf green and wax coat; Enter the 3rd group of unit and discongest feed arrangement and go to discongest, flatten, it also is that the surf green position is discongested that the 3rd group of unit discongests that feed arrangement discongests; Scrape through 6 pairs of tabasheer positions of circular shaft cutter essence again; The unit of group more than entering is at last discongested feed arrangement and is repeatedly discongested, flattens, and produces product.
Certainly, as distortion of the present invention, each circular shaft cutter that this bamboo wood rolls fluffer can on average be installed in respectively discongests between the group, also can two groups of disposable being installed in discongest between the group.Also can only utilize two groups the upper and lower mode that is installed in respectively parallel lines once remove surf green part be thickness 0.5-1mm; Remove the thickness 0.2-0.5mm of the crisp hard formation on the tabasheer top layer.
Embodiment 2
The present embodiment 2 is discongested feed arrangement except the unit and is changed into and discongesting on the same group the feed arrangement, and other is identical with embodiment 1.
The present invention also can discongest feed arrangement and discongests on the same group feed arrangement hybrid combining mode and bamboo wood is installed is rolled fluffer the unit.
Below be to explain as an example of optimal way example:
⑴ bamboo wood preliminary treatment: the bamboo chip that bamboo wood is hacked into wide 20～60mm;
⑵ upwards enter charging aperture with the bamboo chip tabasheer,
⑶ enter first with bamboo chip and flatten and to discongest group and remove ring, flattening and yellow bamboo face is carried out discongesting the first time;
⑷ the first circular shaft cutter that utilization runs up is just scraped the crisp hard formation on the tabasheer top layer;
⑸ enter second with bamboo chip and flatten and to discongest group yellow bamboo face is carried out discongesting the second time;
⑹ utilize two groups of circular shaft cuttves that run up to remove surf green and wax coat;
With bamboo chip enter the 3rd flattening-out discongest the group bamboo strip is carried out discongesting the first time;
⑻ at the beginning of utilize the circular shaft cutter secondary run up to divide, essence scrapes bamboo green layer and wax coat;
With bamboo chip enter the 4th flattening-out discongest the group bamboo strip is carried out discongesting the second time;
⑽ utilize the circular shaft cutter smart crisp hard formation that goes to scrape on the tabasheer top layer second time that runs up;
⑾ discongest and form the loose reticular fibre bundle of 37～100mm after group again rolls, discongests the two sides respectively through organize flattening-out the 5th group more;
The rotating speed of above-mentioned circular shaft cutter is 4000 rev/mins; The feed rolls that rotates synchronously, the rotating speed of discongesting roller are 800 rev/mins.
Feed rolls, the width of discongesting roller and the yellow circular shaft cutter scope of operation are 100mm.
The present invention removes crisp hard formation and surf green and the wax coat on the tabasheer top layer at twice, but total thickness be remove surf green part be thickness 0.5-1mm; Remove the thickness 0.2-0.5mm of crisp hard formation on the tabasheer top layer.
Certainly, the present invention also can utilize disposable upper and lower crisp hard formation and surf green and the wax coat that removes on the tabasheer top layer of circular shaft cutter; The quantity that the many groups in back are discongested feed arrangement also can increase.
The bamboo bundle that the present invention produces, meet the quality requirement that the materials of Recombined bamboo require fully, also improved to greatest extent simultaneously the utilization rate of bamboo wood, reached the utilization rate more than 75%, the bamboo bundle fiber impregnation of making fully, evenly, adhesive can fully be penetrated in the bamboo bundle fiber and go, and has improved quality and the class of product.
The present invention is not limited in this concrete embodiment, and the present invention can also have other embodiment, and the technical scheme that the equal replacement of all employings or equivalent transformation form all drops within the scope of protection of present invention.
Claims (10)
1. a bamboo wood rolls fluffer, comprise a frame (7), be installed in the charging aperture (1) on the described frame (7), drive unit and and discongest feed arrangement by what drive unit drove, described discongest feed arrangement for the staggered unit of at least two groups discongest feed arrangement and/or discongest on the same group feed arrangement and one place many groups unit of rearmost end to discongest feed arrangement, described top and bottom of discongesting on the frame (7) that also is equipped with between the feed arrangement group take charging aperture (1) as parallel medium line, be respectively applied to scrape off the circular shaft cutter of tabasheer and surf green.
2. bamboo wood as claimed in claim 1 rolls fluffer, it is characterized in that:
Described unit is discongested feed arrangement and is discongested the feed arrangement of discongesting that roller and feed rolls form by a locking phase to rotation; Wherein discongest and have certain gap between roller and the feed rolls and be installed in respectively top and bottom on the frame (7) take charging aperture (1) as parallel medium line or opposite;
The described feed arrangement of discongesting is on the same group discongested the feed arrangement of discongesting that feed arrangement forms by the unit of two parallel installations; Wherein discongest roller or feed rolls and be simultaneously upper end or the lower end of described parallel medium line neck and neck;
Described many groups unit is discongested feed arrangement and is discongested the feed arrangement of discongesting that feed arrangement forms by three or four unit and claim many groups unit to discongest feed arrangement, and wherein three or four unit roller of discongesting of discongesting in the feed arrangement is staggered.
3. bamboo wood as claimed in claim 1 or 2 rolls fluffer, it is characterized in that: described yellow circular shaft cutter upper and lower end respectively is two.
4. bamboo wood as claimed in claim 1 or 2 rolls fluffer, it is characterized in that: the described height of discongesting tooth of discongesting on the roller (10) is 0.5～0.7 times of bamboo material thickness.
5. bamboo wood as claimed in claim 1 or 2 rolls fluffer, it is characterized in that: described circular shaft cutter scrape off surf green part be thickness 0.5-1mm; Scrape off thickness 0. 2-0.5mm of the crisp hard formation on the tabasheer top layer.
6. bamboo fluffer as claimed in claim 1 or 2, it is characterized in that: the flexible adjustment device is equipped with respectively in the upper end that feed arrangement and circular shaft cutter are discongested in described rack-mounted each unit; The described feed arrangement adjusting device of discongesting is comprised of spring and guide pad; The described circular shaft cutter that is installed in parallel medium line lower end is comprised of adjusting screw(rod), directive slide track; The described circular shaft cutter that is installed in parallel medium line upper end is comprised of adjusting screw(rod), spring.
7. bamboo wood as claimed in claim 1 or 2 rolls fluffer, it is characterized in that: the described feed arrangement of discongesting is three groups and discongests on the same group feed arrangement and one and place many groups unit of rearmost end to discongest feed arrangement, and described circular shaft cutter is four (3,4,5,6);
Discongest on the same group feed arrangement and second group of upper end that roller places the parallel medium line of described charging aperture (1) of discongesting of discongesting on the same group feed arrangement for first group;
The 3rd group of lower end that roller places the parallel medium line of described charging aperture (1) of discongesting of discongesting on the same group feed arrangement;
Discongest on the same group feed arrangement and second group and discongest on the same group first circular shaft cutter (3) that the upper end that places the parallel medium line of described charging aperture (1) is arranged between the feed arrangement for wherein said first group;
Discongest on the same group feed arrangement and the 3rd group and discongest on the same group second, third circular shaft cutter (4,5) that places the parallel medium line of described charging aperture (1) lower end is arranged between the feed arrangement for wherein said second group;
Discongest wherein said the 3rd group of many groups unit of discongesting on the same group feed arrangement and rearmost end the 4th the circular shaft cutter (6) that places the parallel medium line of described charging aperture (1) upper end between the feed arrangement.
8. bamboo wood as claimed in claim 1 or 2 rolls fluffer, it is characterized in that: the described roller operation face width 100mm that discongests roller, feed rolls and circular shaft cutter.
9. a bamboo wood rolls the preparation method that fluffer is processed the bamboo bundle, comprises step:
⑴ bamboo wood preliminary treatment: the bamboo chip that bamboo wood is hacked into wide 20-60mm;
⑵ enter charging aperture with bamboo chip,
⑶ enter feed rolls with bamboo chip and go ring, flattening; Roll simultaneously fluffer carries out discongesting to yellow bamboo face the first time;
⑷ the yellow circular shaft cutter that utilization runs up removes the crisp hard formation on the tabasheer top layer;
⑸ flatten bamboo chip; Roll fluffer carries out discongesting to yellow bamboo face the second time
⑹ utilize the yellow circular shaft cutter that runs up to remove surf green and wax coat;
⑺ flatten bamboo chip; Roll fluffer carries out discongesting to bamboo strip the first time;
⑻ utilize the yellow circular shaft cutter secondary that runs up to remove surf green and wax coat;
⑼ flatten bamboo chip; Roll fluffer carries out discongesting to bamboo strip the second time;
⑽ the yellow circular shaft cutter that utilization runs up removes the crisp hard formation on the tabasheer top layer for the second time;
⑾ form loose reticular fibre bundle after discongesting roller and respectively the two sides again being rolled, discongested.
10. the preparation method of bamboo bundle as claimed in claim 5 is characterized in that: described remove surf green part be thickness 0.5-1mm; Remove the thickness 0. 2-0. 5mm of the crisp hard formation on the tabasheer top layer.
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| CN201210440728.7A CN102922579B (en) | 2012-11-07 | 2012-11-07 | Bamboo splitting machine for preparing bamboo bundles and bamboo bundle preparing method |
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| CN201210440728.7A CN102922579B (en) | 2012-11-07 | 2012-11-07 | Bamboo splitting machine for preparing bamboo bundles and bamboo bundle preparing method |
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| CN102922579B CN102922579B (en) | 2014-09-03 |
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| CN109834785A (en) * | 2019-04-03 | 2019-06-04 | 青岛国森机械有限公司 | Bamboo chip, which is discongested, simultaneous removes bamboo green, tabasheer squeezing roller arrangement and fluffer |
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| CN112877787A (en) * | 2020-07-20 | 2021-06-01 | 国际竹藤中心 | Reticulate pattern bamboo fiber preparation unit |
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