CN102921825B - Automatic material device that draws of mould - Google Patents
Automatic material device that draws of mould Download PDFInfo
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- CN102921825B CN102921825B CN201210417826.9A CN201210417826A CN102921825B CN 102921825 B CN102921825 B CN 102921825B CN 201210417826 A CN201210417826 A CN 201210417826A CN 102921825 B CN102921825 B CN 102921825B
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- 239000000463 material Substances 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 239000013072 incoming material Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims 1
- 238000004080 punching Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000003872 anastomosis Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种模具的拉料装置,尤其是冲压模的拉料装置。The invention relates to a material pulling device for a mold, in particular to a material pulling device for a stamping die.
背景技术Background technique
目前,冲压模的连续冲压,一般采用带状冲压原材料,模具每冲压完成一次,料带定距移动一次,至产品完成。传统的料带定距移动主要借助冲床的送料器来实现。而对于冲压原材料材质偏软、薄弱,且模具的成型工序多的产品,如果依靠冲床的送料器进行送料,会使材料在送料过程中因材料薄弱而发生弯曲现象,且常常因为材料的送进距离不到位而使模具出现故障,从而使冲压过程中断,导致生产效率低下。At present, the continuous stamping of the stamping die generally uses strip-shaped stamping raw materials, and the mold is stamped once, and the strip is moved once at a fixed distance until the product is completed. The traditional fixed-distance movement of the strip is mainly realized by the feeder of the punch press. However, for stamping raw materials that are soft and weak and have many molding processes, if the feeder of the punching machine is used to feed the material, the material will be bent due to the weakness of the material during the feeding process, and often due to the feeding of the material If the distance is not in place, the die will fail, which will interrupt the stamping process and lead to low production efficiency.
近年来,出现了一种拉料装置,例如,2007年5月27日公告的CN201244630Y的中国实用新型专利说明书就公开了这样一种拉料装置。这种装置包括安装在上模上的楔形冲头,以及安装在下模上的拉料底座,拉料底座内设置一滑块机构,所述滑块机构上固定设置拉料针、滑臂和复位弹簧,其拉料针固定设置在滑块机构上。这种结构的拉料装置在一定程度上解决了送料器存在的一些不足,但存在的缺点是:In recent years, a material pulling device has appeared. For example, the Chinese utility model patent specification CN201244630Y announced on May 27, 2007 discloses such a material pulling device. This device includes a wedge-shaped punch installed on the upper die, and a drawing base installed on the lower die. A slider mechanism is arranged in the drawing base, and a drawing needle, a sliding arm and a reset The spring has a pulling pin fixedly arranged on the slider mechanism. The pulling device of this structure solves some shortcomings of the feeder to a certain extent, but the disadvantages are:
1、由于拉料针与滑块机构为固定组合,滑块机构复位时,拉料针有时会带动料带倒退,从而导致冲压出来的产品不合格。1. Due to the fixed combination of the pull needle and the slider mechanism, when the slider mechanism is reset, the pull needle sometimes drives the material belt backwards, resulting in unqualified punched products.
2、由于拉料针与滑块机构为固定组合,拉料时,拉料针会使料带波动较大,导致产品划伤,外观受损。另外,拉料针自身也容易受磨损,需要经常更换,造成模具维修成本增加,产品生产效率下降。2. Due to the fixed combination of the pulling needle and the slider mechanism, when pulling the material, the pulling needle will cause the material belt to fluctuate greatly, resulting in scratches on the product and damage to the appearance. In addition, the pull pin itself is also susceptible to wear and needs to be replaced frequently, resulting in an increase in mold maintenance costs and a decrease in product production efficiency.
3、随着冲压模技术的发展,从以前的中低速冲压,已发展到现在的高速冲压,而现有的拉料装置不能很好的适应高速冲压。由于拉料针与滑块机构为固定组合,拉料时,拉料针会使料带向上波动,要等料带下落平整后才可完成下一步拉料,否则会出现拉料针空拉,但由于高速冲压速度非常快,往往还没等料带下落完成便开始下一步冲压动作,从而出现空拉现象,导致使冲压过程中断,生产效率低下。3. With the development of stamping die technology, from the previous medium and low-speed stamping, it has developed to the current high-speed stamping, and the existing pulling device cannot adapt to high-speed stamping well. Due to the fixed combination of the pulling needle and the slider mechanism, the pulling needle will cause the material belt to fluctuate upward when pulling the material, and the next step of pulling the material can only be completed after the material belt falls flat, otherwise the pulling needle will be empty. However, due to the high-speed stamping speed is very fast, the next stamping action is often started before the material strip is dropped, resulting in the phenomenon of empty drawing, which leads to the interruption of the stamping process and low production efficiency.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种料带不会倒退,冲压出来的产品外观不会受损,装置使用寿命长,且适用高速冲压的模具自动拉料装置。The technical problem to be solved by the present invention is to provide an automatic mold pulling device for high-speed stamping that does not backtrack the material strip, does not damage the appearance of the stamped product, has a long service life, and is suitable for high-speed stamping.
为解决上述问题,本发明采用的技术方案包括模具自动拉料装置,包括安装在上模上的楔形冲头,以及安装在下模上的拉料底座,所述拉料底座内设置一滑块机构,所述滑块机构上设有拉料针、滑臂和复位弹簧,其特征在于:所述滑块机构前端两侧设有针槽,所述拉料针呈片状,其上端具有一针头,所述针头的来料一侧具有第一坡度,相对一侧为垂直面,所述拉料针通过轴安装在针槽内,其针头伸出针槽;所述拉料底座的前端部两侧通过设置滑轨与其左右侧壁配合连接,所述左右侧壁上设置有与滑臂滑动配合的滑槽,所述滑槽靠近复位弹簧一侧设有一安装缺口;所述滑臂两端设有轴承,所述楔形冲头通过轴承与滑块机构配合。In order to solve the above problems, the technical solution adopted by the present invention includes a mold automatic pulling device, including a wedge-shaped punch installed on the upper die, and a pulling base installed on the lower die, and a slider mechanism is arranged in the pulling base , the slider mechanism is provided with a pull needle, a sliding arm and a return spring, and it is characterized in that needle grooves are arranged on both sides of the front end of the slider mechanism, and the pull needle is in the shape of a sheet, and its upper end has a needle , the incoming material side of the needle head has a first slope, and the opposite side is a vertical surface, the material pulling needle is installed in the needle groove through the shaft, and its needle head protrudes from the needle groove; the front end of the material pulling base has two The side is connected with the left and right side walls by setting slide rails, and the left and right side walls are provided with a chute that is slidably matched with the sliding arm, and the chute is provided with an installation gap near the return spring; There is a bearing, and the wedge-shaped punch cooperates with the slider mechanism through the bearing.
所述的模具自动拉料装置,其特征在于:所述拉料底座前端设置一凹口,所述凹口的底面两侧设置有防退料凸起,所述防退料凸起的来料一侧具有第二坡度,相对一侧为垂直面。The mold automatic material pulling device is characterized in that: a notch is provided at the front end of the material pulling base, and anti-return protrusions are arranged on both sides of the bottom surface of the notch, and the incoming material of the anti-return protrusion One side has a second slope and the opposite side is vertical.
所述的模具自动拉料装置,其特征在于:所述拉料底座前端设置一凹口,所述凹口的两侧内壁设置压料轴。The automatic mold pulling device is characterized in that: a notch is set at the front end of the pulling base, and pressing shafts are set on the inner walls of both sides of the notch.
所述的模具自动拉料装置,其特征在于:所述凹口的两侧内壁设置压料轴。The automatic mold pulling device is characterized in that: the inner walls of both sides of the notch are provided with pressing shafts.
所述的模具自动拉料装置,其特征在于:所述拉料底座设有一顶盖。The automatic mold pulling device is characterized in that: the pulling base is provided with a top cover.
本发明在滑块机构前端两侧设有针槽,将拉料针设计成片状,其上端具有一针头。针头的来料一侧具有第一坡度,相对一侧为垂直面,且拉料针通过轴安装在针槽内,其针头伸出针槽。在复位状态时,滑块机构受复位弹簧的作用,紧贴拉料底座前端,拉料针竖直,针头伸出针槽,并与料带(料带如图7所示)两侧的料带孔吻合。当上模下压时,楔形冲头带动滑块机构向后运动,由于拉料针针头一侧为垂直面,针头会勾住料带,带动料带向前移动,从而完成拉料。当上模上升时,滑块机构受复位弹簧的作用,开始复位,在复位过程过,由于拉料针通过轴安装在针槽内,和滑块机构为活动连接,且一侧具有第一坡度,当拉料针受到料带一定压力时,针头会被压入针槽内,从而不会带动料带倒退和使料带产生波动,最终克服了现有拉料器的一些不足。In the present invention, needle grooves are arranged on both sides of the front end of the slider mechanism, and the pulling needle is designed into a sheet shape, and a needle head is provided at the upper end thereof. The incoming material side of the needle head has a first slope, and the opposite side is a vertical surface, and the pulling needle is installed in the needle groove through the shaft, and the needle head extends out of the needle groove. In the reset state, the slider mechanism is acted by the reset spring, and it is close to the front end of the pulling base, the pulling needle is vertical, and the needle head protrudes out of the needle groove, and is connected with the material on both sides of the material belt (the material belt is shown in Figure 7). Anastomosis with holes. When the upper die is pressed down, the wedge-shaped punch drives the slider mechanism to move backward. Since the side of the needle of the pulling needle is a vertical surface, the needle will hook the material belt and drive the material belt to move forward, thereby completing the material pulling. When the upper die rises, the slider mechanism starts to reset under the action of the return spring. During the reset process, since the pulling needle is installed in the needle groove through the shaft, it is movably connected with the slider mechanism, and one side has the first slope , when the pulling needle receives a certain pressure from the material belt, the needle head will be pressed into the needle groove, so as not to drive the material belt back and cause the material belt to fluctuate, and finally overcome some shortcomings of the existing material puller.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明的滑块机构的结构示意图;Fig. 2 is the structural representation of slider mechanism of the present invention;
图3为本发明的拉料针的结构示意图;Fig. 3 is the schematic structural view of the pulling needle of the present invention;
图4为本发明的拉料底座前端的结构示意图;Fig. 4 is a schematic structural view of the front end of the pulling base of the present invention;
图5为图1为的局部放大图;Figure 5 is a partial enlarged view of Figure 1;
图6为滑块机构的剖视图,显示拉料针与针槽的连接关系;Fig. 6 is a cross-sectional view of the slider mechanism, showing the connection relationship between the pulling needle and the needle groove;
图7为料带的结构示意图。Fig. 7 is a schematic diagram of the structure of the material belt.
具体实施方式detailed description
如图1至图6所示,本发明的模具自动拉料装置,包括安装在上模上的楔形冲头1,以及安装在下模上的拉料底座2,在拉料底座2内设置有滑块机构4,所述滑块机构4前端两侧设有针槽8,针槽可平排或前后错位设置,中间位置设置滑臂6,后端设置复位弹簧7,复位弹簧另一端与拉料底座后端连接。在针槽8内通过轴11安装拉料针5。所述拉料针5呈片状,其上端具有一针头9,针头9的来料一侧具有第一坡度10,相对一侧为垂直面,其针头9伸出针槽8。As shown in Figures 1 to 6, the mold automatic pulling device of the present invention includes a wedge-shaped punch 1 installed on the upper die, and a drawing base 2 installed on the lower die, and a slide is arranged in the drawing base 2 Block mechanism 4, needle grooves 8 are provided on both sides of the front end of the slider mechanism 4, the needle grooves can be arranged in parallel or front and back, the middle position is provided with a sliding arm 6, and the rear end is provided with a return spring 7, and the other end of the return spring is connected to the pull material The base is connected at the rear. The pulling needle 5 is installed through the shaft 11 in the needle groove 8 . The pull needle 5 is sheet-shaped, and has a needle 9 at its upper end. The incoming material side of the needle 9 has a first slope 10 , and the opposite side is a vertical surface. The needle 9 protrudes from the needle groove 8 .
为进一步优化本发明,拉料底座2前端设置凹口12,在凹口12的底面两侧设置有防退料凸起13,防退料凸起13的来料一侧具有第二坡度14,相对侧为一垂直面。防退料凸起与拉料针位置对应。设置防退料凸起可以进一步防止模具在冲压过程中出现退料现象。In order to further optimize the present invention, a notch 12 is provided at the front end of the pulling base 2, and anti-return protrusions 13 are arranged on both sides of the bottom surface of the notch 12, and the incoming material side of the anti-return protrusion 13 has a second slope 14, The opposite side is a vertical plane. The anti-return protrusion corresponds to the position of the pull needle. Setting the anti-return protrusion can further prevent the phenomenon of material return during the stamping process of the mold.
当料带前进时,防退料凸起13的来料一侧具有第二坡度14,可以让料带正常前进,当由于某种外因造成料带退料时,其相对一侧为垂直面,可以阻止料带倒退。此外,在凹口12的两侧内壁还可以设置压料轴15。料带从压料轴15下方经过。设置压料轴后,料带在运动过程中更为平稳。本发明的防退料凸起和压料轴可单独设置或组合设置,组合设置效果更理想。When the material belt advances, the incoming material side of the anti-return protrusion 13 has a second slope 14, which can allow the material belt to advance normally. When the material belt is returned due to some external cause, its opposite side is a vertical surface. It can prevent the tape from going backwards. In addition, a pressing shaft 15 may also be provided on the inner walls of both sides of the notch 12 . The material band passes below the binder shaft 15 . After setting the pressing shaft, the material belt is more stable during the movement. The anti-return protrusion and the pressing shaft of the present invention can be arranged independently or in combination, and the effect of the combined arrangement is more ideal.
现有技术的拉料装置都是通过楔形冲头1直接受力于滑臂6,使滑块机构4向后运动,其缺点是楔形冲头与滑臂之间磨损特别大,且在冲压过程中,特别是高速冲压过程中会产生较大的振动,对冲压产品的精度产生影响。为此,本发明在滑臂6两端设有轴承16,楔形冲头1通过轴承16与滑块机构4配合。有效解决了现有技术存在的缺点。The pulling device in the prior art is directly stressed by the sliding arm 6 through the wedge-shaped punch 1, so that the slider mechanism 4 moves backward. The disadvantage is that the wear between the wedge-shaped punch and the sliding arm is particularly large, and during the stamping process In the middle, especially in the process of high-speed stamping, large vibration will be generated, which will affect the precision of stamping products. For this reason, the present invention is provided with bearing 16 at two ends of slide arm 6, and wedge-shaped punch 1 cooperates with slider mechanism 4 through bearing 16. The shortcoming existing in the prior art is effectively solved.
另,本发明的拉料底座2的前端部17两侧通过设置滑轨18与其左右侧壁3配合连接,在左右侧壁3上设置有与滑臂6滑动配合的滑槽19,在滑槽19靠近复位弹簧7一侧设有一安装缺口20。这种结构的自动拉料装置拆装非常方便,便于安装和维护。此外,在拉料底座2上端设置有顶盖21,顶盖也可以进一步防止料带的波动,以及防止灰尘的进入。In addition, both sides of the front end portion 17 of the pulling material base 2 of the present invention are connected with the left and right side walls 3 by setting the slide rails 18, and the left and right side walls 3 are provided with a chute 19 that is slidably matched with the sliding arm 6. 19 is provided with an installation notch 20 near the side of the return spring 7 . The automatic pulling device of this structure is very convenient to disassemble and easy to install and maintain. In addition, a top cover 21 is provided on the upper end of the material pulling base 2, and the top cover can further prevent the fluctuation of the material belt and the entry of dust.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention are included in the protection scope of the present invention. Inside.
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| CN104476300B (en) * | 2014-11-17 | 2019-12-03 | 重庆晶宇光电科技有限公司 | Wedge pulling device for steel plate drilling |
| CN105234305A (en) * | 2015-11-17 | 2016-01-13 | 无锡高晟成型科技有限公司 | Automatic material-pulling mechanism inside interior terminal stamping die for SIM (Subscriber Identity Module) card of mobile phone |
| CN107971418A (en) * | 2017-12-20 | 2018-05-01 | 天津柯文实业股份有限公司 | Progressive die abnormal shape automatic tape feeding device |
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| 一种单、双变距拉料机构的研究;曲文成等;《航空制造技术》;20030131(第1期);第74页右栏、附图4 * |
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| CN102921825A (en) | 2013-02-13 |
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