CN102920012B - Method for reproducing tobacco stem shreds through tobacco leaves - Google Patents
Method for reproducing tobacco stem shreds through tobacco leaves Download PDFInfo
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- CN102920012B CN102920012B CN201210322695.6A CN201210322695A CN102920012B CN 102920012 B CN102920012 B CN 102920012B CN 201210322695 A CN201210322695 A CN 201210322695A CN 102920012 B CN102920012 B CN 102920012B
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- Prior art keywords
- stem
- extraction
- tobacco
- feed liquid
- backfill
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Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 68
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000000605 extraction Methods 0.000 claims description 58
- 239000007788 liquid Substances 0.000 claims description 25
- 238000001035 drying Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 239000000284 extract Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 229940055329 tobacco leaf extract Drugs 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 239000012141 concentrate Substances 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000011344 liquid material Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000000746 purification Methods 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 235000019504 cigarettes Nutrition 0.000 abstract description 8
- 239000000126 substance Substances 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000011049 filling Methods 0.000 description 2
- 101710089042 Demethyl-4-deoxygadusol synthase Proteins 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
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- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a method for reproducing tobacco stem shreds through tobacco leaves, which is used for extracting the tobacco stem shreds with poor cigarette compatibility characteristics and the tobacco leaves with good cigarette compatibility characteristics respectively, extracting soluble substances of the tobacco stem shreds and the soluble substances of the tobacco leaves to obtain a tobacco leaf extracting solution containing the soluble substances of the tobacco leaves, and then refilling the tobacco leaf extracting solution into the extracted tobacco stem shreds. According to the invention, related substances in the tobacco leaves are replaced into the tobacco cut stems in a replacement mode, so that the compatibility characteristic of the tobacco cut stems in cigarettes is improved. < | 1- >)
Description
Technical field
The present invention relates to tobacco process field, particularly a kind of method by tobacco leaf reconstituted tobacco stem.
Background technology
The current stem production technology of existing stem production line Main Basis configures, and mainly comprises terrier wash machine, terrier machine, tobacco stem flattener, silk cutting machine, charger, drying device and a large amount of auxiliary equipment, metering and measuring equipment as compositions such as belt, stalk cabinet, feeding machine, quantity tube, belt conveyer scale, Moisture Meter.This production line can only carry out the improvement of form and moisture to stem, but can not carry out active accommodation to stem chemical composition.
What play a decisive role to pipe tobacco characteristic is water soluble composition wherein, and fiber wherein mainly plays support and skeleton function.
The cigarette compatibility characteristic of the former stem of tobacco is obviously worse than prophyll silk, is exactly the reason of wherein water soluble composition.
So, need to provide a kind of technology, the water soluble composition of the former stem of described tobacco can be improved, improve the cigarette compatibility characteristic of the former stem of tobacco.
Summary of the invention
The object of this invention is to provide a kind of method by tobacco leaf reconstituted tobacco stem, it can improve tobacco stem shred quality, improves the cigarette compatibility characteristic of the former stem of tobacco.
The invention provides a kind of method by tobacco leaf reconstituted tobacco stem, comprising:
Stem extraction step, is extracted the solable matter in described stem by solvent, to obtain the stem after extraction;
Tobacco leaf extraction step, is extracted the solable matter in described tobacco leaf by solvent, to obtain tobacco leaf extract;
Feed liquid configuration step, according to described tobacco leaf extract configuration backfill feed liquid;
Refilling step, is backfilled in the stem after described extraction by the described backfill feed liquid configured;
Drying steps, carries out the dry stem after reproducing that obtains to the stem completing backfill.
As an embodiment of the present invention, described tobacco stem shred be through washing stalk, terrier, pressure stalk, chopping and the former stem that formed by the former stalk of tobacco.
As an embodiment of the present invention, in described stem extraction step, described stem carries out secondary continuous countercurrent extraction, and the hybrid extraction that one-level extraction wherein and secondary extraction include solid-liquid material extrudes with solid-liquid the step be separated.
As an embodiment of the present invention, in described stem extraction step, described one-level extraction is spiral continuous extraction, and described mixed material moves in the lump to discharge end from feed end under auger, in moving process, complete extraction.
As an embodiment of the present invention, in described stem extraction step, the extraction of described secondary is hybrid extraction in short-term.
As an embodiment of the present invention, in described stem extraction step, the extraction of described one-level is separated the extract that obtains afterwards through purification and concentrated, and the concentrated water obtained returns extracting system and supplies reextraction used, concentrates the extract obtained and arranges outward.
As an embodiment of the present invention, described stem after the extraction, also comprises pneumatic conveying drying step, and to through extracting and being blown into thermal current in the stem extracted and making it mix, described thermal current takes away the moisture content in described stem, then enters described refilling step.
As an embodiment of the present invention, in described refilling step, the stem being mixed with backfill feed liquid is extruded, in extrusion process, keeps evenly stirring of described stem, to make described tobacco be extruded uniformly, described stem is made fully to absorb described backfill feed liquid.
As an embodiment of the present invention, in described refilling step, extruded the described stem being mixed with backfill feed liquid by screw extruder or two roll press or the trapezoidal continuous extruder of copper gang chain, described stem is undertaken stirring by rotating and implements to extrude by described extruder.
As an embodiment of the present invention, after described drying steps, also comprise loose step, carrying out loose to completing the described stem after pressing steps, making described stem be loose condition (of surface).
Bad to cigarette compatibility characteristic respectively tobacco stem shred and that cigarette compatibility characteristic the is good tobacco leaf of the present invention extracts, extract tobacco stem shred solable matter and the solable matter of tobacco leaf, obtain the tobacco leaf extract containing tobacco leaf solable matter, then tobacco leaf extract is backfilled to described through extraction tobacco stem shred in, make the tobacco stem shred correlation properties being provided with tobacco leaf like this.Because tobacco leaf and stem all belong to tobacco, the solable matter in tobacco leaf can better be absorbed by stem, and after backfill, have the form maintaining stem and the advantage that Filling power is high, tar is low, tobacco component blend proportion is good.If utilize the solable matter of external source to backfill stem, here external source DDGS comprises some spices etc., because they are not stem from tobacco, it is to the bad adaptability of stem, when it backfills stem, can not well be absorbed by stem, therefore the form of its Filling power, tar content, stem all can not well meet the requirements, tobacco component blend proportion is bad.
Accompanying drawing explanation
Fig. 1 is the flow chart of one embodiment of the invention;
Fig. 2 is screw extruder of the present invention;
Fig. 3 is the trapezoidal continuous extruder of copper gang chain of the present invention.
Detailed description of the invention
Technical scheme of the present invention (ratio, percentage relevant in the present invention, do not specialize, be all considered as mass ratio) is further illustrated below in conjunction with drawings and embodiments.
See Fig. 1, the invention provides a kind of method by tobacco leaf reconstituted tobacco stem, comprising:
Stem extraction step, is extracted the solable matter in described stem by solvent, to obtain the stem after extraction.
Tobacco leaf extraction step, is extracted the solable matter in described tobacco leaf by solvent, to obtain tobacco leaf extract.
Feed liquid configuration step, according to described tobacco leaf extract configuration backfill feed liquid.
Refilling step, is backfilled to the described backfill feed liquid configured in the stem after described extraction.
Drying steps, carries out the dry stem after reproducing that obtains to the stem completing backfill.
As an embodiment of the present invention, described tobacco stem shred be through washing stalk, terrier, pressure stalk, chopping and the former stem that formed by the former stalk of tobacco.
As an embodiment of the present invention, in described stem extraction step, described stem carries out secondary continuous countercurrent extraction, and the hybrid extraction that one-level extraction wherein and secondary extraction include solid-liquid material extrudes with solid-liquid the step be separated.
As an embodiment of the present invention, in described stem extraction step, described one-level extraction is spiral continuous extraction, and described mixed material moves in the lump to discharge end from feed end under auger, in moving process, complete extraction.
As an embodiment of the present invention, in described stem extraction step, the extraction of described secondary is hybrid extraction in short-term.
As an embodiment of the present invention, in described stem extraction step, the extraction of described one-level is separated the extract that obtains afterwards through purification and concentrated, and the concentrated water obtained returns extracting system and supplies reextraction used, concentrates the extract obtained and arranges outward.
As an embodiment of the present invention, described stem after the extraction, also comprises pneumatic conveying drying step, and to through extracting and being blown into thermal current in the stem extracted and making it mix, described thermal current takes away the moisture content in described stem, then enters described refilling step.
As an embodiment of the present invention, in described refilling step, the stem being mixed with backfill feed liquid is extruded, in extrusion process, keeps evenly stirring of described stem, to make described tobacco be extruded uniformly, described stem is made fully to absorb described backfill feed liquid.By this extruding, under making microscopic pattern, receive the tobacco of feed liquid and do not receive the tobacco close contact of feed liquid, and by certain squeeze pressure, make the feed liquid of having added accept and not have to redistribute between the tobacco material of acceptance, thus realize the microcosmic homogenising of backfill.
As an embodiment of the present invention, in described refilling step, extruded the described stem being mixed with backfill feed liquid by screw extruder or two roll press or the trapezoidal continuous extruder of copper gang chain, described stem is undertaken stirring by rotating and implements to extrude by described extruder.See Fig. 2, Fig. 2 display is single-screw extruder 200, and flight 210 rotates around central shaft 220, drives described material to advance, and along with the reduction in material space 230, flight 210 extrudes described material.See Fig. 3, Fig. 3 display is the trapezoidal continuous extruder 300 of copper gang chain, and copper gang chain 310 rotates and extrudes described material.When adopting two roll press, two roller rotates and stirs described tobacco and extrude.
As an embodiment of the present invention, after described drying steps, also comprise loose step, carrying out loose to completing the described stem after pressing steps, making described stem be loose condition (of surface).
See Fig. 1, in an embodiment of the present invention, corresponding main control parameters sees the following form:
Those of ordinary skill in the art will be appreciated that, above embodiment is only used to the present invention is described, and be not used as limitation of the invention, as long as in spirit of the present invention, all will drop in Claims scope of the present invention the change of above embodiment, modification.
Claims (9)
1., by a method for tobacco leaf reconstituted tobacco stem, it is characterized in that, comprising:
Stem extraction step, is extracted the solable matter in described stem by solvent, to obtain the stem after extraction;
Tobacco leaf extraction step, is extracted the solable matter in described tobacco leaf by solvent, to obtain tobacco leaf extract;
Feed liquid configuration step, according to described tobacco leaf extract configuration backfill feed liquid;
Refilling step, is backfilled in the stem after described extraction by the described backfill feed liquid configured;
Drying steps, carries out the dry stem after reproducing that obtains to the stem completing backfill;
In described refilling step, the stem being mixed with backfill feed liquid is extruded, evenly stirring of described stem is kept in extrusion process, extruded uniformly to make described tobacco, described stem is made fully to absorb described backfill feed liquid, especially by screw extruder, the described stem being mixed with backfill feed liquid is extruded, described screw extruder comprises the extruding space in order to the stem by being mixed with backfill feed liquid, described extruding space is from feed end to discharge end, its extruding spatial volume reduces successively, described stem is undertaken stirring by rotating and implements to extrude by described extruder, the radius of turn being arranged on the spiral on its central shaft in described screw extruder reduces along with described reducing of extruding space successively from feed end to discharge end, and the reduction volume of the radius of turn of described spiral and the reduction volume in described extruding space match.
2. the method for claim 1, is characterized in that, the diameter of the central shaft in described screw extruder increases along with described reducing of extruding space successively from feed end to discharge end.
3. method as claimed in claim 1 or 2, is characterized in that, described tobacco stem shred be by the former stalk of tobacco through washing stalk, terrier, pressure are obstructed, chopping and the former stem that formed.
4. method as claimed in claim 1 or 2, it is characterized in that, in described stem extraction step, described stem carries out secondary continuous countercurrent extraction, and the hybrid extraction that one-level extraction wherein and secondary extraction include solid-liquid material extrudes with solid-liquid the step be separated.
5. method as claimed in claim 4, is characterized in that, in described stem extraction step, described one-level extraction is spiral continuous extraction, and described mixed material moves in the lump to discharge end from feed end under auger, in moving process, complete extraction.
6. method as claimed in claim 5, is characterized in that, in described stem extraction step, described secondary extraction is hybrid extraction in short-term.
7. method as claimed in claim 6, is characterized in that, in described stem extraction step, described one-level extraction is separated the extract that obtains afterwards through purification and concentrated, and the concentrated water obtained returns extracting system and supplies reextraction used, concentrates the extract obtained and arranges outward.
8. the method for claim 1, is characterized in that, described stem after the extraction, also comprise pneumatic conveying drying step, to through extracting and being blown into thermal current in the stem extracted and making it mix, described thermal current takes away the moisture content in described stem, then enters described refilling step.
9. the method for claim 1, is characterized in that, after described drying steps, also comprises loose step, carrying out loose, making described stem be loose condition (of surface) to completing the described stem after pressing steps.
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CN201210322695.6A CN102920012B (en) | 2012-09-03 | 2012-09-03 | Method for reproducing tobacco stem shreds through tobacco leaves |
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CN201210322695.6A CN102920012B (en) | 2012-09-03 | 2012-09-03 | Method for reproducing tobacco stem shreds through tobacco leaves |
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CN102920012A CN102920012A (en) | 2013-02-13 |
CN102920012B true CN102920012B (en) | 2016-04-20 |
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Families Citing this family (12)
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CN103115842B (en) * | 2013-03-04 | 2015-05-13 | 江苏中烟工业有限责任公司 | Method for measuring recycled stem backfilling rate |
CN103892433B (en) * | 2013-05-29 | 2016-01-06 | 广东金科再造烟叶有限公司 | A kind of pair of roll-in crusher carries out the method for Separation of Solid and Liquid in tobacco material extraction |
CN103462208B (en) * | 2013-09-22 | 2016-08-03 | 江苏中烟工业有限责任公司南京卷烟厂 | A kind of method improving color of rolling-process thin-piece tobacco shreds |
CN103528910A (en) * | 2013-10-25 | 2014-01-22 | 上海聚华科技股份有限公司 | Method for determining backfill rate of reconstituted cut stems |
CN103543085A (en) * | 2013-10-25 | 2014-01-29 | 上海聚华科技股份有限公司 | Method for determining extraction rate of cut stems |
CN104757704B (en) * | 2014-12-31 | 2019-06-07 | 贵州中烟工业有限责任公司 | A kind of preparation method of tobacco extract and composition containing the tobacco extract |
CN104705779B (en) * | 2015-01-28 | 2016-08-17 | 中国烟草总公司郑州烟草研究院 | A kind of processing method improving cut stem quality |
CN105707970A (en) * | 2016-04-22 | 2016-06-29 | 江苏中烟工业有限责任公司 | Preparation method of mixed type regenerated cut stems |
CN109105944A (en) * | 2018-02-09 | 2019-01-01 | 上海聚华科技股份有限公司 | Carrier and preparation method thereof is generated for the incombustible cigarette aerosol of electric heating |
CN110025975B (en) * | 2019-01-07 | 2021-09-10 | 云南农业大学 | Tobacco online countercurrent spiral extraction device |
CN109793259B (en) * | 2019-01-30 | 2021-11-16 | 湖北中烟工业有限责任公司 | Processing method for stocked upper tobacco lamina |
CN113173430B (en) * | 2021-03-22 | 2023-05-12 | 江苏中烟工业有限责任公司 | Quantitative pipe material height control method based on material moisture |
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