CN102916689A - Digital value acquisition circuit with fault diagnosis capacity - Google Patents

Digital value acquisition circuit with fault diagnosis capacity Download PDF

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Publication number
CN102916689A
CN102916689A CN2012104510714A CN201210451071A CN102916689A CN 102916689 A CN102916689 A CN 102916689A CN 2012104510714 A CN2012104510714 A CN 2012104510714A CN 201210451071 A CN201210451071 A CN 201210451071A CN 102916689 A CN102916689 A CN 102916689A
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China
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acquisition circuit
optocoupler
signal
signal acquisition
circuit
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CN102916689B (en
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程康
伍希
李熊
唐庆
周飞
高超
张春雷
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China General Nuclear Power Corp
China Techenergy Co Ltd
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China General Nuclear Power Corp
China Techenergy Co Ltd
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Abstract

The invention discloses a digital value acquisition circuit with fault diagnosis capacity. The digital value acquisition circuit comprises a contact type switch for information to be acquired and a fault judgment system for judging whether an acquisition process is abnormal or not according to output results of the two signal acquisition circuits, wherein the contact type switch is connected with a signal acquisition circuit A and a signal acquisition circuit B. The two acquisition circuits simultaneously execute signal acquisition on the same object; and whether the current sampling circuit has a fault or not is judged according to a result whether the two paths of acquired signals are the same or different is judged, so that a prevention measure can be made in advance, and the aim of improving the self-diagnosis coverage rate is fulfilled. The digital value acquisition circuit can acquire normal signals; and furthermore, hardware is subjected to random failure, the acquisition circuit can intelligently output a corresponding fault state, so that a fault diagnosis effect and a guide security treatment can be achieved, and the completeness of a system security function can be guaranteed.

Description

A kind of digital quantity acquiring circuit with trouble diagnosibility
Technical field
The present invention relates to a kind of signal acquisition circuit, be specifically related to a kind of can identification by the digital quantity acquiring circuit of collecting device signal fault.
Background technology
In industrial control system (such as DCS or PLC), the startup of equipment at different levels, stop, process control, physical quantity threshold conditon, the state of the switching signals such as fault alarm has material impact to the operation of whole system with safety, and these collections of installing the switching value signals are also seemed particularly important with record.Therefore, usually need a kind of switching value data acquisition card of design, come these signals are gathered and report, so that master control system can be made corresponding control protection output according to the signal condition that collects, so that whole DCS system is in a safe condition.Safety isolation based on on-the-spot switching value signal and DCS control system has reached the necessity of signals collecting level conversion etc., and the modal digital quantity acquiring circuit of industry typically uses the collection of optocoupler or relay class device realization switch amount signal at present.As shown in Figure 1, the basic principle that the use optocoupler carries out the switching signal collection is as follows, and its collection to switch state signal is by applying inquiry power supply (V The inquiry power supply) realize, optocoupler prime diode current flow during switch closure, operation principle according to optocoupler, optocoupler rear class triode output circuit will be also can conducting, thereby collect low level signal, otherwise the disconnection of switch then can be so that the not conducting of optocoupler rear class triode output circuit then collects high level signal.
But above-mentioned digital quantity acquiring circuit is because the inevitably safety function forfeiture that causes of hardware random failure, such as the inquiry power supply current-limiting circuit open circuit that lost efficacy, and the perhaps situation such as optocoupler front end diode fails open circuit.The existence of these problems is used for common process industrial; substantially can satisfy design function; but use for the nuclear power control protection system with high reliability and high security requirement; because high reliability and security requirement is arranged; whole system must use perfect self diagnosis measure to guarantee reaching of system safety index; in case hardware failure appears in general digital quantity acquiring circuit subblock; the DCS system can't obtain on-the-spot switch acquisition state; i.e. forfeiture control protection system function, this will be unacceptable for nuclear power station control protection system.
Summary of the invention
Can not realize the problem of failure diagnosis for solving digital quantity acquiring circuit in the prior art, the invention provides and a kind ofly namely can carry out the circuit that failure diagnosis can realize again digital data acquisition to Acquisition Circuit.Concrete scheme is as follows: a kind of digital quantity acquiring circuit with trouble diagnosibility, the contact type switch that comprises information to be collected, it is characterized in that, described contact type switch is connected with signal acquisition circuit A and signal acquisition circuit B, and judges according to two bars Acquisition Circuit Output rusults whether unusual fault is judged system to gatherer process.
Preferred version is: described signal acquisition circuit A and signal acquisition circuit B are respectively the optocoupler signal acquisition circuit, wherein the diode D3 backward end in the optocoupler A among the signal acquisition circuit A is connected with the contact type switch by protection diode D1, resistance R 2, the forward end of diode D3 is connected with 24V inquiry supply voltage by resistance R 1, the collector electrode of triode Q1 is exported collection signal DI1_A and is connected the grounded emitter of triode Q1 with fault judgement system in the optocoupler A; The forward end of diode D4 in the optocoupler B among the signal acquisition circuit B is connected with supply voltage by voltage stabilizing didoe D2, resistance R 1, the backward end of diode D4 is connected with contact switch by capacitor C 1, resistance R 2, the collector electrode of triode Q2 is exported collection signal DI1_B and is connected the grounded emitter of triode Q2 with fault judgement system among the optocoupler B.
Preferred version is: the collector electrode of the triode Q2 that triode Q1 be connected with optocoupler B in the described optocoupler A is connected with resistance R by resistance R 3 respectively and is identified voltage and be connected.
For realizing that the oneself detects: described fault judges that system is judged to be malfunction when the signal of DI1_A and DI1_B output is identical, and DI1_A and DI1_B output signal are judged to be normal condition when opposite each other.
The present invention utilizes the two-way Acquisition Circuit simultaneously same object to be carried out signals collecting, whether the collection signal that obtains according to two-way is identical or differently judge whether current Acquisition Circuit has the fault of existence, thereby make in advance precautionary measures, reach the purpose that improves the autodiagnosis coverage rate.Digital quantity acquiring circuit of the present invention, in a single day not only can finish the normal signal collection, and the hardware random failure occur, the corresponding malfunction that provides that this Acquisition Circuit can be intelligent is exported, to reach failure diagnosis, failure to the safe side processes to guarantee the integrality of system security function.
Description of drawings
Optocoupler digital quantity acquiring circuit schematic diagram in Fig. 1 prior art;
Fig. 2 digital quantity acquiring circuit schematic diagram with diagnostic function of the present invention.
Embodiment
As shown in Figure 2, digital quantity acquisition device externally gathers the contact type switch among the present invention, and by the two paths of signals Acquisition Circuit: signal acquisition circuit A and signal acquisition circuit B carry out the collection of same contact type switching signal, the two paths of signals Acquisition Circuit is transported to the signal that collects respectively in the fault judgement system, in a single day fault judges the result that system exports according to the two paths of signals Acquisition Circuit judges whether gatherer process exists unusually, therefore break down and just can find early and process.The concrete annexation of two paths of signals Acquisition Circuit is: signal acquisition circuit A and signal acquisition circuit B are respectively the optocoupler signal acquisition circuit, wherein the diode D3 backward end in the optocoupler A among the signal acquisition circuit A is connected with the contact type switch by protection diode D1, resistance R 2, the forward end of diode D3 is connected with supply voltage by resistance R 1, the collector electrode of triode Q1 is exported collection signal DI1_A and is connected the grounded emitter of triode Q1 with fault judgement system in the optocoupler A; The forward end of diode D4 in the optocoupler B among the signal acquisition circuit B is connected with 24V inquiry supply voltage by voltage stabilizing didoe D2, resistance R 1, supply voltage adopts 24V to can be used as the inquiry power supply of collection site contact switch signal, front end with diode D3 and diode D4 in the driving optocoupler, the backward end of diode D4 is connected with contact switch by capacitor C 1, resistance R 2, the collector electrode of triode Q2 is exported collection signal DI1_B and is connected the grounded emitter of triode Q2 with fault judgement system among the optocoupler B.The collector electrode of the triode Q2 that triode Q1 be connected with optocoupler B in the optocoupler A is connected with resistance R by resistance R 3 respectively and is identified voltage and be connected, and identification voltage is 3.3V, provides power supply to the numerical portion in the fault judgement system, here as DI1_A and DI1_B power level.
Be malfunction when the signal of collection signal DI1_A and collection signal DI1_B output is identical among the present invention, and DI1_A and DI1_B output signal when opposite each other for gathering normal condition.
The present invention utilizes optocoupler A and optocoupler B to consist of Acquisition Circuit, respectively the signal of same paths is gathered.D1 in the circuit is the protection diode, and in order to the large voltage signal that protection flows into when collection terminal is entered power pins by misconnection, channel part can bear the signal of maximum ± 40V among the present invention.
As shown in Figure 2, optocoupler A and optocoupler B adopt respectively the MOCD213 chip, when the contact type switch closure, source current flows into respectively the forward end of optocoupler A internal body diodes D3 and the backward end of D2 diode by R1, because contact type switch closure, therefore electric current is easy to the forward diode D3 by optocoupler A inside, flow back at last power supply negative terminal through D1 diode and contact type switch again, forms a complete electric power loop.When reverse withstand voltage the acquiring a certain degree of D2 diode, during greater than the voltage of optocoupler A internal body diodes D3 forward end this moment, source current can not puncture the D2 diode in theory, forms the second loop.Therefore can judge this moment, the DI1_A signal flows through enough electric currents owing to optocoupler A and voltage causes rear class to be overturn, thereby is " 0 "; DI1_B so does not have enough electric currents and voltage to pass optocoupler B because electric current is blocked at D2 place, and the optocoupler rear class can not overturn, and continues to be maintained to draw " 1 ".On the contrary, when the contact type switch disconnects, power supply signal flows into equally respectively the forward end of optocoupler A internal body diodes D3 and the backward end of D2 diode by R1, this moment is because the disconnection of contact type switch, even if therefore power supply signal is by optocoupler internal body diodes D3, still can't form loop stream telegram in reply source negative terminal behind D1 diode and the R2, can only more trend towards forming the loop by the D2 backward end; When D2 diode reverse withstand voltage during less than supply voltage, power supply signal can puncture D2, flow through that optocoupler B is last to form complete loop, flow back into power supply negative terminal.
Fault judgement system judges whether to exist fault according to the DI1_A of signal acquisition circuit A and signal acquisition circuit B output and the closed and disconnected two states of DI1_B among the present invention, the signal that is DI1_A and DI1_B all is in opposite each other state when normal operation, only have when the passage acquisition abnormity, cause the unusual upset of optocoupler rear end transmitted signal, the situation that DI1_A and DI1_B are in equal state just occurs.Fault judges that the standard of system sees Table one.
The signal condition table of table one DI1_A and DI1_B
The Acquisition Circuit state Contacts status DI1_A DI1_B Treatment measures
Normally Closed 0 1 The closure state data are effective
Normally Disconnect 1 0 The off-state data are effective
Unusually / 1 1 Channel failure, the invalid and warning of data
Unusually / 0 0 Channel failure, the invalid and warning of data
According to above-mentioned principle, R1 then, R2, R3, R4 and D1, the parameter of D2 and C1 just can be determined a complete scope, R3 and R4 are the pull-up resistor of 3.3V, therefore parameter rule of thumb, R3 and R4 get respectively 4.7K.The VZ of the parameter of R1 and R2 resistance and D2 diode is closely related.When the contact type switch disconnected, the D2 diode must be breakdown and be worked long hours in zones of inversions, so select Zener diode, VZ<supply voltage (24V ± 20%)-optocoupler diode turn-on voltage (1.5V) is so VZ<17.5V.When the contact type switch closure, the D2 diode can not breakdownly be operated in zones of inversions, so VZ is certain requires the end away from power supply when the conducting greater than R1.Here consider the On current of optocoupler about 4mA, then R=R1+R2=(24-2)/4=5.5K; Consider the scale effect VZ direction voltage minimum of R2 and R1, so get R2=510, R1=5.1K.At this moment: VZ (min)=(24-2) * 510/ (510+5100)+2=4.0V, so the VZ type selecting interval of D2 Zener diode is at (4.0V~17.5V).
When the contact type switch disconnected, optocoupler On current computing formula was: I=(24-VZ-1)/5.1k, and VZ〉4V, therefore use the optocoupler of VZ=8V: MMSZ5237BT1G, its reverse voltage VZ=8V, can get I=3mA this moment.
The D1 diode plays a protective role, and namely plays a protective role when the DI1 end is entered supply voltage by misconnection, and according to safe level IO board system demand, the DI passage can bear: ± 40V, so D1 must possess the above reverse voltage protection functions of 40V fully.Because D1 only plays the reverse protection function, to the voltage that D1 consumes, reverse operation state etc. is not all done requirement, can adopt rectifier diode MMSD4148T1G, and reverse withstand voltage 100V when this device is normal satisfies design requirement fully.
When the outside access-40V of DI passage, can draw according to existing resistance, owing to left behind through the voltage reality behind the R1, so the D2 diode can not be reversed conducting certainly, supply voltage be estimated as 30V, then the dividing potential drop on the R2 is near 6.5V, calculating is got off: P=V^2/R=0.083W, consider to guarantee as far as possible the device normal operation, and adopted 1210 encapsulation, power consumption is the resistance of 1/2W, to guarantee to greatest extent its normal operation.When-40V, the dividing potential drop on the R1 is up to 64V.Its power consumption is: P=V^2/R=0.83W, therefore adopt 5.1K resistance, maximum power dissipation 1W.The resistance maximum power dissipation selects the advantage of 1W to be that the resistance aspect can guarantee the normal operation of DIS digital input card passage acquisition function fully when the extremely abominable situation of appearance-40V.
Cause electric current large spike to occur for avoiding external switch to move frequently, so that optocoupler and outside switch reduce the life-span, even damage.The present invention has introduced the electric capacity of high pressure resistant low appearance value as safeguard measure, and when the switch saltus step, instantaneous energy impact is charged to first electric capacity, then by new loop energy is being released away.
The above only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, although the present invention discloses as above with preferred embodiment, yet be not to limit the present invention, anyly be familiar with the technical staff of this patent within not breaking away from the technical solution of the present invention scope, when the technology contents that can utilize above-mentioned prompting is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solution of the present invention, any simple modification that foundation technical spirit of the present invention is done above embodiment, equivalent variations and modification all still belong in the present invention program's the scope.

Claims (4)

1. digital quantity acquiring circuit with trouble diagnosibility, the contact type switch that comprises information to be collected, it is characterized in that, described contact type switch is connected with signal acquisition circuit A and signal acquisition circuit B, and judges according to two bars Acquisition Circuit Output rusults whether unusual fault is judged system to gatherer process.
2. digital quantity acquiring circuit as claimed in claim 1, it is characterized in that, described signal acquisition circuit A and signal acquisition circuit B are respectively the optocoupler signal acquisition circuit, wherein the diode D3 backward end in the optocoupler A among the signal acquisition circuit A is connected with the contact type switch by protection diode D1, resistance R 2, the forward end of diode D3 is connected with 24V inquiry supply voltage by resistance R 1, the collector electrode of triode Q1 is exported collection signal DI1_A and is connected the grounded emitter of triode Q1 with fault judgement system in the optocoupler A; The forward end of diode D4 in the optocoupler B among the signal acquisition circuit B is connected with supply voltage by voltage stabilizing didoe D2, resistance R 1, the backward end of diode D4 is connected with contact switch by capacitor C 1, resistance R 2, the collector electrode of triode Q2 is exported collection signal DI1_B and is connected the grounded emitter of triode Q2 with fault judgement system among the optocoupler B.
3. digital quantity acquiring circuit as claimed in claim 2 is characterized in that, the collector electrode of the triode Q2 that triode Q1 be connected with optocoupler B in the described optocoupler A is connected with resistance R by resistance R 3 respectively and is identified voltage and be connected.
4. digital quantity acquiring circuit as claimed in claim 3 is characterized in that, described fault judges that system is judged to be malfunction when the signal of DI1_A and DI1_B output is identical, and DI1_A and DI1_B output signal are judged to be normal condition when opposite each other.
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CN105187049A (en) * 2015-07-21 2015-12-23 北京佳讯飞鸿电气股份有限公司 Dynamic acquisition circuit of fail-safe principle and device of fail-safe principle
CN105717342A (en) * 2016-03-18 2016-06-29 浙江中控技术股份有限公司 Analog quantity current input collecting system
CN106291167A (en) * 2016-07-26 2017-01-04 北京安控科技股份有限公司 A kind of one takes a functional safety digital quantity input module adding diagnosis
CN107065716A (en) * 2016-12-20 2017-08-18 中核控制系统工程有限公司 A kind of digital quantity acquiring circuit with dynamic diagnosis failures
CN107607862A (en) * 2017-09-01 2018-01-19 北京龙鼎源科技股份有限公司 Circuit state diagnostic circuit and method
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CN108107866A (en) * 2017-11-24 2018-06-01 中核控制系统工程有限公司 A kind of high-speed pulse amount Acquisition Circuit with dynamic diagnosis failures
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CN112702054A (en) * 2020-12-22 2021-04-23 杭州和利时自动化有限公司 Switching value input channel circuit and switching value receiving system
CN113687224A (en) * 2021-09-18 2021-11-23 杭州和利时自动化有限公司 Switching signal acquisition system and switching signal acquisition equipment thereof
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CN111624916A (en) * 2020-06-02 2020-09-04 徐州重型机械有限公司 Functional safety type digital quantity input acquisition circuit and acquisition and diagnosis method thereof
CN112702054A (en) * 2020-12-22 2021-04-23 杭州和利时自动化有限公司 Switching value input channel circuit and switching value receiving system
CN113687224A (en) * 2021-09-18 2021-11-23 杭州和利时自动化有限公司 Switching signal acquisition system and switching signal acquisition equipment thereof
CN113687224B (en) * 2021-09-18 2024-02-02 杭州和利时自动化有限公司 Switch signal acquisition system and switch signal acquisition equipment thereof
CN115453957A (en) * 2022-11-10 2022-12-09 浙江国利信安科技有限公司 Digital quantity input acquisition system
CN115453957B (en) * 2022-11-10 2023-02-17 浙江国利信安科技有限公司 Digital quantity input acquisition system
CN116819213A (en) * 2023-07-04 2023-09-29 中国建筑科学研究院有限公司 Remote test self-adaptive interface data acquisition method, system and application program
CN116819213B (en) * 2023-07-04 2024-04-16 中国建筑科学研究院有限公司 Remote test self-adaptive interface data acquisition method, system and application program

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