The motor of strap brake and overload protection
Technical field
The present invention relates to motor, relate in particular to the motor of a kind of strap brake and overload protection.
Background technology
On hoist engine or shutter door, all can use motor.In order to make object stop at timely and accurately needed position, at motor brake mechanism is set, make motor possess brake function.As in China Patent No. 2004201500158, Granted publication day be February 8 in 2006 day, be called and disclose a kind of motor with brake function in " motor of braking device ".The brake mechanism that motor in this patent documentation comprises the motor body that is made of housing, rotor and stator and is used for rotor is braked.
The motor of existing strap brake has the following disadvantages:
Rotor stopped in moment, so the impact of the inertia motion countershaft of load is large in the process that stops, and caused easily rotating shaft moment overload and the phenomenon generation of fracture;
As all motors; overload protection is finished by electric component such as heat protection; the working method of heat protection is: overload causes Current rise, Current rise to cause heating aggravation, heating aggravation to cause that temperature rises, when temperature rises to above set point then circuit disconnect and stop power supply and produce the protection action.When therefore carrying out overload protection by the heat protection following deficiency is arranged: the temperature rising can cause poor, the poor reliability of aging acceleration, promptness of electric wire and electronic devices and components.
Rotor all is solid, and weight is large, and cost height and control precision are low.
The heat radiation of motor is to finish by the end provided with fan away from load in rotating shaft, and the mode of exterior fan causes structural compactness poor.
Summary of the invention
First purpose of the present invention aim to provide a kind of not only had overload protection function but also can not produce rotating shaft be hit and the strap brake of the phenomenon that fractures and the motor of overload protection, the motor that has solved existing strap brake in braking procedure, the rotating shaft meeting is subject to moment impact and the problem that fractures and undertaken by electric component that the existing meeting of overload protection causes aging acceleration, the promptness of electric wire and electronic devices and components poor, the problem of poor reliability.
Second purpose of the present invention aims to provide a kind of provided with fan that need not can finish the strap brake of heat radiation work and the motor of overload protection; it is large and cause the low problem of control precision both to have solved rotor Heavy Weight, inertia, has solved again the poor problem of structural compactness of dispelling the heat and causing by exterior fan.
Above technical problem solves by following technical proposal: the motor of a kind of strap brake and overload protection; comprise motor body; described motor body comprises internal rotor and with the rotating shaft of internal rotor Joint; motor body is provided with braking mechanism; it is characterized in that; also comprise the fluid pressure type overload protective device; described rotating shaft comprises coaxial driving shaft and driven shaft; described fluid pressure type overload protective device comprises installing rack; bent axle and pair of hydraulic cylinders; be provided with communicating pipe between two cylinder bodies in the pair of hydraulic cylinders; be provided with the bidirection press valve on communicating pipe; described bent axle comprises main shaft and pitman shaft; described main shaft is rotatably connected with described installing rack; described driven shaft is fixed together with described main shaft; described pitman shaft links together with described installing rack by oil cylinder, and described driving shaft one end is fixed together with internal rotor; the other end is fixed together with installing rack." bidirection press valve " refers to can be towards the valve of the low side unlatching of pressure when the pressure differential of spool both sides reaches set point.In the use procedure, load is connected on the driven shaft.When the torsion between driving shaft and the driven shaft reaches when the bidirection press valve is opened, bent axle is with producing relative rotation between the installing rack, also be to produce relative rotation between driving shaft and the driven shaft, when the torsion between driving shaft and the driven shaft is returned to when being lower than the bidirection press valve opening pressure, then bent axle relatively rotates with stopping between the installing rack, also be to recover between driving shaft and the driven shaft to rotate synchronously, thereby play load when excessive and automatically cut off the effect of load.Because of load when excessive rotating shaft meeting automatic disconnection load meet the requirements make and can certainly be dynamically connected on; the phenomenon that therefore can not produce moment impact and cause rotating shaft to fracture produces, motor can not be operated under the overload, be that motor can not produce the overload phenomenon yet; can not produce the electric component that the overload phenomenon then need not to install in electrical control overload protection function, the convenience during electrical control also is improved.
As preferably, described hydraulic cylinder comprises cylinder body and piston rod, and described cylinder body is fixed on the described installing rack, and described piston rod and pitman shaft link together by connecting rod.Overload protective device apparent size can be less.
As preferably, described installing rack comprises left support seat, right support seat and the link that left support seat and right support seat are linked together, left support seat, right support seat and link three surround frame structure, it is inner that described bent axle and hydraulic cylinder are positioned at described installing rack, described main shaft comprises left trunnion and right trunnion, left trunnion is rotatably connected on the left support seat, driving shaft is fixed on the left support seat, right trunnion is rotatably connected on the right support seat, and driven shaft is fixed together with right trunnion.The two ends of bent axle all are rotatably connected on the installing rack, and are convenient during fixed crankshaft, and the stationarity of bent axle when producing relative rotation between the installing rack is good; Cylinder design is for being positioned at installing rack inside, and hydraulic cylinder is difficult for being broken, and improves reliability of the present invention.
As preferably, left trunnion is automatically connected on the left support seat by bearing rotary, and right trunnion is automatically connected on the right support seat by bearing rotary.Bent axle is difficult for producing wearing and tearing with the junction of installing rack, and bent axle is little with the resistance between the installing rack, and the impact when this power-assisted produces action to the present invention is little, and reliability and fail safe are good.
As preferably, described bidirection press valve comprises valve body and is positioned at the spool of valve body, described valve body is provided with two valve ports, be provided with the flat segments that to slip with described seal spool in the described valve body, described flat segments and spool are between described two valve ports, and the both sides of described spool all are connected with described valve body by spring.In the use procedure, the pressure differential when the spool both sides pushes away flat segments greater than the elastic force of spring with spool, and then two valve ports are communicated with, and the liquid in the hydraulic cylinder is through the side of valve body from the high effluent of pressure to pressure ground.The elastic force of spring makes spool move towards flat segments, when pressure differential can not overcome the elastic force of spring and make spool leave flat segments (being that pressure differential is worth less than unlatching), then spool is positioned at flat segments and is sealed connected together with flat segments, and two interior liquid of hydraulic cylinder can not circulate.
As preferably, described motor body also comprises shell, and described internal rotor is positioned at shell, is provided with the heat radiation chamber in the described internal rotor, the wall in described heat radiation chamber is provided with some heat dissipation exhaust blades, and described shell is provided with air intake passage and the air-out passage that is connected with the heat radiation chamber.Owing to be provided with the heat radiation chamber in internal rotor, so internal rotor is lightweight than existing solid construction, the reduction of weight can be played the effect of the inertia that reduces internal rotor.During electric machine rotation of the present invention, under the effect of heat dissipation exhaust blade, air enters the heat radiation chamber through the air intake through hole, flow out from air-out passage, thereby the heat loss that produces during with machine operation falls again.
As preferably, described driving shaft comprises two and half sections of coaxial setting, an end of two and half sections is located in the described heat radiation chamber and is connected together, the two ends in described heat radiation chamber are provided with spoke, described spoke is embedded on described half section, and half section diameter that is positioned at the heat radiation cavity segment is less than half section diameter with the internal rotor coupling part; Described two and half sections, one and half sections with braking mechanism be connected, another half section be connected with the fluid pressure type overload protective device.The mode of taking spoke to be embedded in rotating shaft is fixed together rotating shaft with internal rotor, both solved dexterously the interference problem of rotating shaft to air draft, and simultaneously rotating shaft is with being to be similar to the connected mode of spline between the internal rotor and being that both-end connects that it is good to connect transmission effect.The diameter that rotating shaft is positioned at heat radiation chamber part is little, can solve rotating shaft with the interference problem between the heat dissipation exhaust blade, thereby improves the area of blade so that the exhaust air rate during work greatly, good heat dissipation effect.Two and half sections docking are taked in rotating shaft, and are convenient when rotating shaft being connected on the internal rotor of hollow.
As preferably, form along the outward-dipping air outlet of inner rotor radial between described spoke, half section and the internal rotor, air outlet is connected with air-out passage.This version of air outlet can prevent the air-out heat radiation chamber of rebounding go back to effectively, can make the in time glibly discharge of the air of heat radiation in the chamber.
As preferably, the outlet of described air-out passage is arranged on the side face of shell, and the described air-out passage port of export is towards tilting away from the external stator direction.Air can accelerate the circulation of the air of case surface in the process that air-out passage flows out, play the effect of the radiating effect that improves motor.
As preferably, described braking mechanism comprises the first friction plate of being connected on the shell, is fixed in the second friction plate on the driving shaft, the solenoid that the first friction plate is pushed against the brake spring on the second friction plate and the first friction plate is separated with the second friction plate, and the import of air intake passage is arranged on by the solenoid.Can also play the effect that the coil to control device dispels the heat when internal rotor rotates, need not to add cooling mechanism and dispel the heat to braking mechanism, further improve the compactedness of structure.Air intake passage be arranged on braking mechanism place end namely away from load one end so that the temperature of air intake is lower, to the good heat dissipation effect of controller.The rising of the temperature of the air in the heat that solenoid produces and the inflow that causes heat radiation chamber is less, and is little on the radiating effect impact of motor.If be installed on the air-out passage, the temperature of the air-flow of the solenoid of then flowing through is higher, can not carry out good heat radiation to control coil.
The present invention has following advantage, and the fluid pressure type overload protective device is set, and can avoid rotating shaft to be impacted and the problem that fractures, can realize again the overload protection to motor body, good, the good reliability of promptness of overload protection action; After adopting motor of the present invention, do not need to install the electronic devices and components of overload protection in electrical control, the convenience when having improved electrical control can not produce the problem that causes the aging acceleration of electric wire and electronic devices and components because of overload; Owing to be provided with the heat radiation chamber in internal rotor, so internal rotor is lightweight than existing solid structure, the reduction of weight can be played the effect of the inertia that reduces internal rotor, the low control precision that can improve when controlling of inertia; The heat dissipation exhaust blade the surface area that has improved internal rotor is set, surface area improves can play the effect that improves area of dissipation; In the rotation process, the heat dissipation exhaust blade can play the effect of accelerating the circulation of air in the internal rotor, and to the good heat dissipation effect of motor, therefore need not to arrange fan can have good heat dispersion, has passed through the structural compactness of motor.
Description of drawings
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A-A schematic cross-section of Fig. 1.
Fig. 3 is the split view of the fluid pressure type overload protective device among the present invention.
Fig. 4 is the cross-sectional schematic of the bidirection press valve among the present invention.
Fig. 5 is working state schematic representation of the present invention.
Among the figure: motor body 1, shell 11, air-out passage 111, the outlet 1111 of air-out passage, containing cavity 112, air intake passage 112, the import 1121 of air intake passage, external stator 12, rotating shaft 13,131, half sections 1311, half sections parts 13111 that are positioned at the heat radiation chamber of driving shaft, half section with internal rotor coupling part 13112, driven shaft 132, internal rotor 14, heat radiation chamber 141, heat dissipation exhaust blade 142, air outlet 143, spoke 144, bearing 15, installing rack 21, left support seat 211, right support seat 212, link 213, bent axle 22, main shaft 221, left trunnion 2211, right trunnion 2212, pitman shaft 222, hydraulic cylinder 23, cylinder body 231, piston rod 232, left support bearing 24, right support bearing 25, connecting rod 26, communicating pipe 28, bidirection press valve 27, valve body 271, spool 272, the first valve ports 273, the second valve port 274, flat segments 275, spring 276, wind 3, braking mechanism 4, the first friction plates 41, the second friction plate 42, brake spring 43, solenoid 44.
Embodiment
The present invention is further illustrated below in conjunction with accompanying drawing and embodiment.
Referring to Fig. 1, the motor of a kind of strap brake and overload protection comprises motor body 1, braking mechanism 4 and fluid pressure type overload protective device 2.Braking mechanism 4 is positioned at the left end of motor body 1, and fluid pressure type overload protective device 2 is positioned at the right-hand member of motor body.
Motor body 1 comprises shell 11, be arranged at the external stator 12 of shell 11 and be positioned at the internal rotor 14 that rotating shaft 13 is supported in shell 11 that passes through of external stator 12.The junction of shell 11 and rotating shaft 13 is provided with bearing 15.
The right-hand member of shell 11 is provided with a plurality of air-out passages 111.Air-out passage 111 is along the circumferential distribution of shell 11.The outlet 1111 of air-out passage is arranged on the side face of shell 11.Air-out passage 111 is that the port of export is towards the access ramp that tilts away from external stator 12 directions.The left end of shell 11 is provided with air intake passage 112.The import 1121 of air intake passage is arranged on the end face of shell 11.
Be provided with heat radiation chamber 141 in the internal rotor 14.The wall in heat radiation chamber 141 is provided with some heat dissipation exhaust blades 142.The left end in heat radiation chamber 141 is connected with air intake passage 112.The right-hand member in heat radiation chamber 141 is connected with air-out passage 111.The two ends in heat radiation chamber 141 all are provided with spoke 144.
Rotating shaft 13 comprises driving shaft 131 and driven shaft 132.Driving shaft 131 and driven shaft 132 link together by fluid pressure type overload protective device 2.Driving shaft 131 and driven shaft 132 are coaxial.Driving shaft 131 comprises two and half section 1311 of coaxial setting.An end of two and half section 1311 is located in the heat radiation chamber 141 and is connected together.Spoke 144 is embedded on half section 1311.Half section diameter of part 13111 that is positioned at the heat radiation chamber is less than half section diameter with internal rotor coupling part 13112.Two and half sections 1311, one half section with braking mechanism 4 be connected, another half section be connected with fluid pressure type overload protective device 2.
Form air port 143 between heat dissipation exhaust blade 142, half section 1311 and the internal rotor 14.Air outlet 143 radially outward tilts along internal rotor 14.The right-hand member in heat radiation chamber 141 is connected with air-out passage 111 by air outlet 143.
Braking mechanism 4 comprises the first friction plate 41, the second friction plate 42, brake spring 43 and solenoid 44.The first friction plate 41 is fixed on the shell 11 and can only moves axially with respect to shell 11.The second friction plate 42 is fixed on the left part of driving shaft 131.Brake spring 43 is used for the first friction plate 41 is pushed against the second friction plate 42.Solenoid 44 is used for making the first friction plate 41 with the second friction plate 42 separately.It is other that the import 1121 of air intake passage is arranged on solenoid 44.When solenoid 44 when electric, solenoid 44 produces magnetic force and makes the first friction plate 41 and the second friction plate 42 separately, internal rotor 14 can freely rotate.When solenoid 44 dead electricity, under the effect of brake spring 43, the first friction plate 41 is pushed against together with the second friction plate 42, so that internal rotor 14 can not rotate.
Referring to Fig. 2, heat dissipation exhaust blade 142 has 6.Heat dissipation exhaust blade 142 is structure as a whole with internal rotor 14.Each end of internal rotor 14 has six roots of sensation spoke 144.
Referring to Fig. 3, the fluid pressure type overload protective device comprises installing rack 21, bent axle 22 and pair of hydraulic cylinders 23.
Installing rack 21 comprises left support seat 211, right support seat 212 and the link 213 that left support seat 211 and right support seat 212 are linked together.Left support seat 211, right support seat 212 and link 213 threes consist of frame structure.Bent axle 22 and hydraulic cylinder 23 are positioned at installing rack 21 inside.
Bent axle 22 comprises main shaft 221 and pitman shaft 222.Main shaft 221 comprises left trunnion 2211 and right trunnion 2212.Distance between main shaft 221 and the pitman shaft 222 is 4 centimetres.
Hydraulic cylinder 23 comprises cylinder body 231 and piston rod 232.
The right-hand member of driving shaft 131 welds together with left support seat 211.Left trunnion 2211 is rotatably connected on the left support seat 211.Be provided with left support bearing 24 between left trunnion 2211 and the left support seat 211.Right trunnion 2212 is rotatably connected on the right support seat 212.Be provided with right support bearing 25 between right trunnion 2212 and the right support seat 212.Right trunnion 2212 is coaxial and be structure as a whole with driven shaft 132.
Pair of hydraulic cylinders 23 subtend settings.Pair of hydraulic cylinders 23 is located along the same line.Cylinder body 231 is fixed on the link 213.Piston rod 232 links together with pitman shaft 222 by connecting rod 26.Be provided with communicating pipe 28 between two cylinder bodies 231 in the pair of hydraulic cylinders 23.Be provided with bidirection press valve 27 on communicating pipe 28.
Referring to Fig. 4, the bidirection press valve comprises valve body 271 and is positioned at the spool 272 of valve body 271.Valve body 271 is provided with the first valve port 273, the second valve port 274 and flat segments 275.Flat segments 275 and spool 272 the two all between the first valve port 273 and the second valve port 274.The left and right sides of spool 272 respectively links together with valve body 271 by a spring 276.
Referring to Fig. 4 and in conjunction with Fig. 3, the course of work of bidirection press valve is: the first valve port 273 and the second valve port 274 were connected with two cylinder bodies 231 in a pair of hydraulic cylinder respectively by communicating pipe 28 in the use procedure.When the pressure in the spool 272 left sides pressure greater than the right side, and this power is poor large when making spool 272 move right from flat segments 275 to the elastic force that overcomes spring 276, then unlatching to the right; Otherwise such as the pressure on the spool 272 right sides pressure greater than the left side, and this power is poor large when making spool 272 move apart flat segments 275 left to the elastic force that overcomes spring 276, then unlatching left.When if spool 272 is positioned at flat segments 275, then since spool 272 with being tightly connected between the flat segments 275, spool 272 left and right sides are spaced, namely the bidirection press valve cuts out.
Referring to Fig. 3 and in conjunction with Fig. 1, when internal rotor 14 rotates, internal rotor 14 drives driving shaft 131 by spoke 144 and rotates, driving shaft 131 drives installing rack 21 and rotates synchronously, installing rack 21 drives hydraulic cylinder 23 and rotates synchronously, hydraulic cylinder 23 rotates by connecting rod 26 band dynamic crankshafts 22, and bent axle 22 drives driven shaft 132 and rotates synchronously, and driven shaft 132 drives load.In the course of the work, bent axle 22 can have the trend of compression, another hydraulic cylinder that the trend that draws high is arranged to a hydraulic cylinder in the pair of hydraulic cylinders 23, thereby the two ends at bidirection press valve 27 produce pressure differential, the resistance that is subject to when driven shaft 132 increases when namely transshipping, this pressure differential can increase thereupon, increase to when bidirection press valve 27 is opened, bidirection press valve 27 can be opened, and the result of unlatching is bent axle 22 with respect to installing rack 21 produce relative rotation (being to have speed discrepancy between the two).In case pressure differential can not make bidirection press valve 27 open, then bidirection press valve 27 cuts out, and when bidirection press valve 27 cut out, then driving shaft 131 and driven shaft 132 rotated synchronously.Thereby so that when load was transshipped, motor body can not transship and burn, thereby plays overload protective function, and rotating shaft 13 can not produce the phenomenon generation that fractures that causes because of overload yet.
Referring to Fig. 5, when internal rotor 14 rotated, under the effect of heat dissipation exhaust blade 142, outside air 3 flow to heat radiation chamber 141 through air intake passage 112, then flowed out through air outlet 143 and air-out passage 111.The air 3 mobile effects of playing solenoid 44 and motor body heat radiation.Heat dissipation exhaust blade 142 also plays the effect of the area of dissipation that increases motor body.