CN102914994A - Axial numerical value exchange controller for vertical/horizontal adjustable processing center - Google Patents
Axial numerical value exchange controller for vertical/horizontal adjustable processing center Download PDFInfo
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- CN102914994A CN102914994A CN2012103787081A CN201210378708A CN102914994A CN 102914994 A CN102914994 A CN 102914994A CN 2012103787081 A CN2012103787081 A CN 2012103787081A CN 201210378708 A CN201210378708 A CN 201210378708A CN 102914994 A CN102914994 A CN 102914994A
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Abstract
The invention relates to an axial numerical value exchange controller for a vertical/horizontal adjustable processing center. The axial numerical value exchange controller comprises an axial exchange processor and a graphic emulation protection device, wherein the axial exchange processor is used for exchanging the axial movement of a cabinet entity corresponding to the axle name; the graphic emulation protection device is used for displaying a processing path after the emulated axial exchange on a screen of the controller, enabling a processing track after the exchange to be accordant with that which is expected by a user, simultaneously detecting whether the path after the exchange is possible in machine collision or not, jumping out an alarm signal in advance under the situation that the machine collision is possibly caused, forbidding the user actuating the processing, warning the user to determine whether error axial exchange is indicated or not, and achieving the purpose of safety protection. The application of various vertical/horizontal adjustable processing centers can be met by the user under the condition without complicated processing program adaptation, i.e. the application can be met through a simpler and more convenient operation mode; and due to the protection mechanism, the manual operational error of the axial exchange error set by the user can be effectively avoided.
Description
Technical field
The present invention relates to the vertical sleeping employed numerical controller of adjustable machining center, relate in particular to a kind of axle exchange numerical controller for vertical sleeping adjustable machining center.
Background technology
Generally speaking, as shown in Figure 1, so-called horizontal-vertical double-purpose machining center can be complied with its main shaft number that installs, be divided into have vertical spindle 113, the vertical sleeping combined type machining center 11 of horizontal main axis 114 and with the vertical sleeping adjustable machining center 12 of a horizontal-vertical double-purpose main shaft 123, horizontal-vertical double-purpose main shaft 123 can be carried out vertical sleeping switching 13, the vertical state main shaft 131 of horizontal-vertical double-purpose main shaft, the horizontal state main shaft 132 of horizontal-vertical double-purpose main shaft in process.In addition, the horizontal-vertical double-purpose machining center, usually can arrange in pairs or groups simultaneously dividing rotary table 111, dividing rotary table 121 can be in the situation that again holding workpiece 112, workpiece 122 carry out the processing of different end faces.
Because user's job sequence is write custom, usually the Spindle Name of definition main shaft direct of travel is Z axis, and the axial title in the job sequence and board entity kinematic axis to corresponding relation fix, as shown in Figure 2, the corresponding board entity of Spindle Name X in job sequence kinematic axis is to X-axis, the corresponding board entity of Spindle Name Y kinematic axis is to Y-axis, and the corresponding board entity of Spindle Name Z kinematic axis is to Z axis.Therefore, if use vertical sleeping adjustable machining center, switched to when horizontal by vertical at main shaft, because corresponding main shaft direct of travel will transfer Y-axis to Z axis by the entity kinematic axis on the board, and the user does not do the Spindle Name in the job sequence corresponding adjustment, may cause the machining path mistake and cause and process unsuccessfully.For example, such as Fig. 3, directly apply mechanically rectangle job sequence 31 described rectangle machining paths 32, want to mill out in workpiece end face and side the workpiece end face Milling Process path 41 of formed objects, side surface of workpiece Milling Process path 42, side surface of workpiece Milling Process path 43, such as Fig. 4, but simultaneously the Spindle Name in the job sequence is not done exchange, its machining path will be as not carrying out the machining path 51 of Spindle Name exchange, do not carry out shown in the dotted line of machining path 52 of Spindle Name exchange, such as Fig. 5, namely main shaft switch to horizontal after, can't mill out and end face formed objects rectangle in side surface of workpiece.Therefore, traditional way is for vertical, sleeping two kinds of processing situations, writes respectively vertical special-purpose job sequence 61, horizontal special-purpose job sequence 62, such as Fig. 6.Yet, in the face of complicated job sequence, if revise one by one Spindle Name with same gimmick, not only must safeguard two cover job sequences, lower production efficiency, even may occur because revising mistake, cause processing phenomenon bad or that collide and produce.
In view of this and since in recent years global Machine Tool Industry marched toward high-level efficiency, low cost, multi-functional development towards, therefore vertical sleeping adjustable machining center becomes the market mainstream gradually.Therefore need to propose a kind of new improvement mode for the inconvenience of above-mentioned vertical sleeping adjustable machining center on using.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, a kind of axle exchange numerical controller for vertical sleeping adjustable machining center is provided.
Purpose of the present invention is achieved through the following technical solutions:
The axle exchange numerical controller that is used for vertical sleeping adjustable machining center, characteristics are: described axle exchange numerical controller comprises axial switching processor and a graphical simulation protective device, controller peripheral hardware one screen unit and a control panel, button by control panel switches to the setting parameter page with screen unit, by the button on the control panel with the wish exchange of prior setting institute axially, utilize in job sequence, to add auxiliary function or trigger axial exchange event to generate an axial exchange signal by the button on the control panel; By the corresponding displacement of axial switching processor exchanger axis title and acceleration and deceleration characteristic, axially switching processor is accepted the outside axial exchange signal that imports into, according to the wish exchange of prior setting institute axially, the corresponding machine table entity of the Spindle Name in job sequence axle motion command is exchanged; Import motion command into the graphical simulation protective device, with the axial machining path after the exchange of emulation, it is shown on the controller screen unit, make the machining locus after the exchange meet machining locus that the user expects, and the path after the simultaneously detecting exchange, whether the possibility that collides is arranged; Collide in the situation that may cause, the signal that will give the alarm in advance, the person of banning use of carries out processing, and reminding user is confirmed whether the axial exchange of specify error.
Further, the above-mentioned axle exchange numerical controller that is used for vertical sleeping adjustable machining center, wherein, described axial switching processor comprises axial exchange signal receiving unit, axial chain joint assembly and moves axially instruction record assembly, axially exchange signal receiving unit is when external trigger axially exchanges event, message is received and be passed to axial chain joint assembly to rebuild axial corresponding relation, wait rebuild complete after, axial linking relationship is passed to moves axially instruction record assembly to send the axially-movable instruction.
Further; the above-mentioned axle exchange numerical controller that is used for vertical sleeping adjustable machining center; wherein; described graphical simulation protective device comprises axial stroke limit detection element and graphical simulation assembly; respectively move axially instruction by what axial switching processor obtained; be passed to simultaneously axial stroke limit detection element and graphical simulation assembly, whether exist a certain extreme limit of travel that axially surpasses also to obtain in advance the not yet mobile front machining path of actual board to detect.
The substantive distinguishing features that technical solution of the present invention is outstanding and significant progressive being mainly reflected in:
Can in the situation that do not change user's operating habit and modification and processing program Spindle Name not, reach the effect of board entity axially-movable exchange.The user can need not via complicated job sequence rewriting and not changing under user's operating habit, satisfy the application of various vertical sleeping adjustable machining centers.In addition, owing to having protection mechanism, the wrong manual operation careless mistake of axial exchange with effectively avoiding the user to set causes collision accident to occur.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Fig. 1: horizontal-vertical double-purpose machining center and can found the sleeping side view that switches main shaft;
Fig. 2: axially title and board entity kinematic axis are to corresponding relation figure;
Fig. 3: rectangle job sequence and machining path vertical view;
Fig. 4: surface of the work Milling Process path profile;
Fig. 5: the machining path figure that does not carry out the Spindle Name exchange;
Fig. 6: vertical, sleeping special-purpose job sequence;
Fig. 7: its device schematic diagram of the axial function of exchange numerical controller of tool;
Fig. 8: the axial title after the axle exchange and board entity kinematic axis are to corresponding relation figure;
Fig. 9: the machining path figure before and after axially exchanging.
Embodiment
The axle exchange numerical controller that is used for vertical sleeping adjustable machining center, as shown in Figure 7, axle exchange numerical controller 7 comprises axial switching processor 71 and a graphical simulation protective device 72, the controller outside is provided with a screen unit and a control panel, button by control panel switches to the setting parameter page with screen unit, by the button on the control panel with the wish exchange of prior setting institute axially, utilize in job sequence, to add auxiliary function or trigger axial exchange event to generate an axial exchange signal by the button on the control panel; By the axial switching processor corresponding displacement of 71 exchanger axis titles and acceleration and deceleration characteristic, axially switching processor 71 is accepted the outside axial exchange signal that imports into, according to the wish exchange of prior setting institute axially, the corresponding machine table entity of the Spindle Name in job sequence axle motion command is exchanged; Import motion command into graphical simulation protective device 72, with the axial machining path after the exchange of emulation, it is shown on the controller screen unit, make the machining locus after the exchange meet machining locus that the user expects, and the path after the simultaneously detecting exchange, whether the possibility that collides is arranged; Collide in the situation that may cause, the signal that will give the alarm in advance, the person of banning use of carries out processing, and reminding user is confirmed whether the axial exchange of specify error.
Axially switching processor 71 comprises axial exchange signal receiving unit 711, axial chain joint assembly 712 and moves axially instruction record assembly 713, axially exchange signal receiving unit 711 is when external trigger axially exchanges event, message is received and be passed to axial chain joint assembly 712 to rebuild axial corresponding relation, wait rebuild complete after, axial linking relationship is passed to moves axially instruction record assembly 713 to send the axially-movable instruction.
Graphical simulation protective device 72 comprises axial stroke limit detection element 721 and graphical simulation assembly 722; respectively move axially instruction by what axial switching processor 71 obtained; be passed to simultaneously axial stroke limit detection element 721 and graphical simulation assembly 722, whether exist a certain extreme limit of travel that axially surpasses also to obtain in advance the not yet mobile front machining path of actual board to detect.
As shown in Figure 8, the corresponding board entity of Spindle Name Y kinematic axis is to Z axis, and the corresponding board entity of Spindle Name Z kinematic axis is to Y-axis; Wait exchange complete after, import motion command into graphical simulation protective device 72; Machining path 91 before axially exchanging, as shown in Figure 9, with the machining path 92 after the axial exchange of emulation, it is shown on the controller screen unit, make the machining locus after the exchange meet machining locus that the user expects, and the machining path 92 after the axial exchange after the simultaneously detecting exchange, whether the possibility that collides is arranged; Collide in the situation that may cause, will jump out in advance alarm signal, the person of banning use of carries out processing, and reminding user has been confirmed whether to specify wrong axial exchange, reaches the purpose of safeguard protection.
The axial order of the board entity of the Spindle Name correspondence in the job sequence is exchanged, only can utilize job sequence to revise the shortcoming of Spindle Name in the improvement prior art, save the rewriting required time of job sequence, to improve the service efficiency of machine tool.And based on the consideration of security, added the axial protection mechanism after the exchange, and can be before reality be carried out processing, the path after the detecting exchange, possibility that whether collide is in case the stop machine platform such as is subject to clashing at the situation generation that can not expect.
Can in the situation that do not change user's operating habit and modification and processing program Spindle Name not, reach the effect of board entity axially-movable exchange.The user can need not via complicated job sequence rewriting and not changing under user's operating habit, satisfy the application of various vertical sleeping adjustable machining centers.In addition, owing to having protection mechanism, the wrong manual operation careless mistake of axial exchange that can effectively avoid the user to set causes collision accident to occur.
What need to understand is: the above only is preferred implementation of the present invention; for those skilled in the art; under the prerequisite that does not break away from the principle of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (3)
1. the axle exchange numerical controller that is used for vertical sleeping adjustable machining center, it is characterized in that: described axle exchange numerical controller (7) comprises an axial switching processor (71) and a graphical simulation protective device (72), controller peripheral hardware one screen unit and a control panel, button by control panel switches to the setting parameter page with screen unit, by the button on the control panel with the wish exchange of prior setting institute axially, utilize in job sequence, to add auxiliary function or trigger axial exchange event to generate an axial exchange signal by the button on the control panel; By the corresponding displacement of axial switching processor (71) exchanger axis title and acceleration and deceleration characteristic, axially switching processor (71) is accepted the outside axial exchange signal that imports into, according to the wish exchange of prior setting institute axially, the corresponding machine table entity of the Spindle Name in job sequence axle motion command is exchanged; Import motion command into graphical simulation protective device (72), with the axial machining path after the exchange of emulation, it is shown on the controller screen unit, make the machining locus after the exchange meet machining locus that the user expects, and the path after the simultaneously detecting exchange, whether the possibility that collides is arranged; Collide in the situation that may cause, the signal that will give the alarm in advance, the person of banning use of carries out processing, and reminding user is confirmed whether the axial exchange of specify error.
2. the axle for vertical sleeping adjustable machining center according to claim 1 exchanges numerical controller, it is characterized in that: described axial switching processor (71) comprises axial exchange signal receiving unit (711), axial chain joint assembly (712) and move axially instruction record assembly (713), axially exchange signal receiving unit (711) is when external trigger axially exchanges event, message is received and be passed to axial chain joint assembly (712) to rebuild axial corresponding relation, wait rebuild complete after, axial linking relationship is passed to moves axially instruction record assembly (713) to send the axially-movable instruction.
3. the axle for vertical sleeping adjustable machining center according to claim 1 exchanges numerical controller; it is characterized in that: described graphical simulation protective device (72) comprises axial stroke limit detection element (721) and graphical simulation assembly (722); respectively move axially instruction by what axial switching processor (71) obtained; be passed to simultaneously axial stroke limit detection element (721) and graphical simulation assembly (722), whether exist a certain extreme limit of travel that axially surpasses also to obtain in advance the not yet mobile front machining path of actual board to detect.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103792880A (en) * | 2014-03-06 | 2014-05-14 | 苏州新代数控设备有限公司 | Numerical control system and method for improving thread turning speed and machining precision |
CN104898566A (en) * | 2014-03-07 | 2015-09-09 | 发那科株式会社 | Numerical control device |
CN107544437A (en) * | 2016-06-24 | 2018-01-05 | 发那科株式会社 | Procedure editing device, method and storage medium |
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CN101833302A (en) * | 2009-03-11 | 2010-09-15 | 发那科株式会社 | Numerical controller with axis reconfiguration function |
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Patent Citations (5)
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JPS6381509A (en) * | 1986-09-25 | 1988-04-12 | Toyoda Mach Works Ltd | Numerical controller provided with parallel operation function |
CN101652728A (en) * | 2007-04-26 | 2010-02-17 | 三菱电机株式会社 | Numerical control apparatus and numerical control system |
CN201070723Y (en) * | 2007-08-01 | 2008-06-11 | 扬州力创机床有限公司 | Vertical and horizontal machining center |
CN101833302A (en) * | 2009-03-11 | 2010-09-15 | 发那科株式会社 | Numerical controller with axis reconfiguration function |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103792880A (en) * | 2014-03-06 | 2014-05-14 | 苏州新代数控设备有限公司 | Numerical control system and method for improving thread turning speed and machining precision |
CN103792880B (en) * | 2014-03-06 | 2016-09-21 | 苏州新代数控设备有限公司 | Promote thread turning speed and the numerical control system of machining accuracy and method thereof |
CN104898566A (en) * | 2014-03-07 | 2015-09-09 | 发那科株式会社 | Numerical control device |
CN104898566B (en) * | 2014-03-07 | 2017-12-08 | 发那科株式会社 | Numerical control device |
CN107544437A (en) * | 2016-06-24 | 2018-01-05 | 发那科株式会社 | Procedure editing device, method and storage medium |
CN107544437B (en) * | 2016-06-24 | 2021-02-12 | 发那科株式会社 | Machining program editing device, method and storage medium |
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Address after: 215000 Chunhui Road, Suzhou Industrial Park, Jiangsu Province Patentee after: New Generation Science and Technology (Suzhou) Co., Ltd. Address before: 215021 Xinsu Industrial Park, No. 5 Xinghan Street, Suzhou City, Jiangsu Province Patentee before: Suzhou Xindai Numerical Control Equipment Co., Ltd. |
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