CN102914470B - Device and method for testing concrete sample beam stiffness - Google Patents
Device and method for testing concrete sample beam stiffness Download PDFInfo
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Abstract
本发明属于桥梁工程领域,具体涉及一种用于混凝土试件梁刚度试验装置及其试验方法,用于推断出桥梁结构的名义刚度EI。其具体方案如下:首先在试件梁两端上表面垂直固定钢牛腿,在试件梁和钢牛腿上分别设置纵向预应力钢筋,并在钢牛腿和试件梁上设置贯穿两者的竖向预应力筋;其后将试件梁放置于现场混凝土垫层的支座上,在试件梁底部安装位移测量计和应变片;待安装完成之后,先张拉竖向预应力筋固定钢牛腿,再进行试件梁内纵向预应力钢筋的张拉,然后张拉钢牛腿上纵向预应力钢筋对试件梁加载,同时进行数据采集。本发明的优点是,试验步骤简便,可高精度测量出试件梁刚度,同时可推断出桥梁的名义刚度EI,从而更好地对桥梁进行施工线性的控制。
The invention belongs to the field of bridge engineering, and in particular relates to a beam stiffness test device for concrete specimens and a test method thereof, which are used for inferring the nominal stiffness EI of a bridge structure. The specific scheme is as follows: firstly, the steel corbels are vertically fixed on the upper surface of both ends of the test piece beam, and the longitudinal prestressed reinforcement is respectively set on the test piece beam and the steel corbel, and the vertical prestressed bars are set on the steel corbel and the test piece beam through the two. then place the specimen beam on the support of the on-site concrete cushion, and install displacement measuring gauges and strain gauges at the bottom of the specimen beam; The corbel, and then stretch the longitudinal prestressed steel bars in the test piece beam, and then stretch the longitudinal prestressed steel bar on the steel corbel to load the test piece beam, and at the same time collect data. The invention has the advantages that the test procedure is simple, the beam stiffness of the test piece can be measured with high precision, and the nominal stiffness EI of the bridge can be deduced at the same time, so as to better control the construction linearity of the bridge.
Description
技术领域 technical field
本发明属于桥梁工程领域,具体涉及一种用于混凝土试件梁刚度试验装置及其试验方法。 The invention belongs to the field of bridge engineering, and in particular relates to a beam stiffness test device and a test method for concrete specimens.
背景技术 Background technique
传统的桥梁挠度测量大都采用百分表或位移计直接测量,目前在我国桥梁维护、旧桥安全评估或新桥验收中仍广泛应用。该方法的优点是设备简单,可以进行多点检测,直接得到各测点的挠度数值,测量结果稳定可靠。但是直接测量方法存在很多不足,该方法需要在各个测点拉钢丝或者搭设架子,所以桥下有水时无法进行直接测量;对于跨线桥,由于受铁路或公路行车限界的影响,该方法也无法使用;跨越峡谷等的高桥也无法采用直接方法进行测量;另外采用直接方法进行挠度测量,无论布设还是撤消仪表,都比较繁杂耗时较长。 Most of the traditional bridge deflection measurements are directly measured by dial indicators or displacement meters, which are still widely used in bridge maintenance, old bridge safety assessment or new bridge acceptance in our country. The advantage of this method is that the equipment is simple, multi-point detection can be carried out, the deflection value of each measurement point can be obtained directly, and the measurement result is stable and reliable. However, there are many deficiencies in the direct measurement method. This method needs to draw steel wires or set up frames at each measuring point, so it cannot be directly measured when there is water under the bridge; It cannot be used; high bridges across canyons and the like cannot be measured by direct methods; in addition, using direct methods for deflection measurement, no matter whether the instrument is laid or withdrawn, is relatively complicated and time-consuming.
在新建桥梁时,对梁体施加预压力及在施工荷载作用下跨中挠度会不断变化,为了更好地对桥梁进行施工线型的控制,有必要对桥梁结构的名义刚度EI进行试验研究。为了方便试验操作,节约成本,将实桥截面等效为构造较为简单的混凝土试件梁进行试验。常用的试件梁一般采用在试验室内的反力架加载,这种方法要求把试件梁运输至试验室,操作起来非常不方便。而且,试验室的条件会对试件梁尺寸会有所限制。 When a new bridge is built, the preload is applied to the beam body and the mid-span deflection will change continuously under the action of construction load. In order to better control the construction line shape of the bridge, it is necessary to conduct experimental research on the nominal stiffness EI of the bridge structure. In order to facilitate the test operation and save costs, the real bridge section is equivalent to a concrete specimen beam with a relatively simple structure for the test. Commonly used specimen beams are usually loaded by the reaction frame in the laboratory. This method requires the specimen beam to be transported to the laboratory, which is very inconvenient to operate. Moreover, the conditions of the laboratory will limit the size of the specimen beam.
为分析实际混凝土桥梁的刚度特性,可以按一定比例把实际桥梁缩小制作试件梁,对试件梁进行荷载试验,测试桥梁的挠度与荷载的关系。因此本领域技术人员急需一种可在试件梁上施加预应力进行加载、可在施工现场操作、避免试验室加载的限制的技术方案。 In order to analyze the stiffness characteristics of the actual concrete bridge, the actual bridge can be scaled down to a certain ratio to make a test piece beam, and the load test is carried out on the test piece beam to test the relationship between the deflection of the bridge and the load. Therefore, those skilled in the art urgently need a technical solution that can apply prestress on the test piece beam for loading, can be operated on the construction site, and avoids the limitation of laboratory loading.
发明内容 Contents of the invention
本发明的目的是根据上述现有技术的不足之处,提供一种用于混凝土试件梁刚度试验装置及其试验方法,该试验装置及其试验方法通过纵向、竖向张拉预应力钢筋,同时通过在试件梁的底部布设位移传感器,以观测在荷载及预应力作用下试件梁的挠度变化,并根据此推断出桥梁结构的名义刚度EI。 The object of the present invention is to provide a kind of test device and test method thereof for concrete specimen beam stiffness according to the deficiencies of the above-mentioned prior art. At the same time, the displacement sensor is arranged at the bottom of the specimen beam to observe the deflection change of the specimen beam under the action of load and prestress, and based on this, the nominal stiffness EI of the bridge structure is deduced.
本发明目的实现由以下技术方案完成: The object of the present invention is realized by the following technical solutions:
一种用于混凝土试件梁刚度试验装置,其特征在于所述试件梁的上表面两端垂直固定设置有钢牛腿,在所述试件梁和钢牛腿上分别贯穿设置纵向预应力钢筋,在所述试件梁的底部沿纵向均匀间隔安装有位移传感器,同时在所述试件梁的底部及侧面沿纵向均匀间隔贴有应变片。 A device for testing the stiffness of concrete specimen beams, characterized in that steel corbels are vertically fixed at both ends of the upper surface of the specimen beam, and longitudinal prestressed steel bars are respectively penetrated on the specimen beam and the steel corbels, Displacement sensors are installed at the bottom of the test piece beam at regular intervals along the longitudinal direction, and strain gauges are attached at the bottom and side of the test piece beam at regular intervals along the longitudinal direction.
在所述试件梁和钢牛腿上分别设置纵向预应力钢筋,其中在所述试件梁底板上至少设置有两根纵向预应力钢筋用于模拟实际预应力钢筋混凝土梁,并在所述设置于试件梁两端的钢牛腿顶端至少对称设置有两根纵向预应力钢筋用于对试件梁施加荷载。 Longitudinal prestressed steel bars are respectively arranged on the test piece beam and the steel corbel, wherein at least two longitudinal prestressed steel bars are arranged on the bottom plate of the test piece beam for simulating the actual prestressed reinforced concrete beam, and the At least two longitudinal prestressed steel bars are arranged symmetrically at the top of the steel corbel at both ends of the specimen beam to apply load to the specimen beam.
在所述试件梁上设置竖向预应力筋用于将钢牛腿固定在试件梁。 Vertical prestressed tendons are arranged on the test piece beam for fixing the steel corbel to the test piece beam.
所述纵向预应力钢筋两端分别通过螺母和垫板拧紧固定连接。 The two ends of the longitudinal prestressed reinforcement are tightened and fixedly connected by nuts and backing plates respectively.
一种混凝土试件梁刚度试验方法,涉及上述试验装置,其特征在于至少包括如下步骤:将所述混凝土试件梁刚度试验装置放置于现场的平整混凝土垫层的支座上;其后设置竖向预应力筋固定钢牛腿;张拉试件梁的纵向预应力钢筋,再通过千斤顶进行钢牛腿上纵向预应力的张拉;在进行张拉的同时,通过各位移传感器采集混凝土试件梁的变形数据,通过应变片采集混凝土试件梁的应力数据。 A concrete test piece beam stiffness test method, related to the above test device, is characterized in that it includes at least the following steps: placing the concrete test piece beam stiffness test device on the support of a flat concrete cushion on site; Fix the steel corbel to the prestressed tendon; stretch the longitudinal prestressed steel bar of the specimen beam, and then use the jack to stretch the longitudinal prestress on the steel corbel; while stretching, the concrete specimen is collected by each displacement sensor The deformation data of the beam, and the stress data of the concrete specimen beam are collected through strain gauges.
本发明的优点是,可避免把试件梁运送至试验室,采用在外置钢牛腿上施加预应力方法对试件梁加载,试验操作更加简便,可高精度测量出试件梁刚度,来推断出桥梁的名义刚度EI,更能够反映施工现场情况,从而更好地对桥梁进行施工线性的控制。 The invention has the advantages of avoiding the need to transport the test piece beam to the laboratory, and adopting the method of applying prestress on the external steel bracket to load the test piece beam, the test operation is more convenient, and the stiffness of the test piece beam can be measured with high precision. The nominal stiffness EI of the bridge is deduced, which can better reflect the construction site conditions, so as to better control the construction linearity of the bridge.
附图说明 Description of drawings
图1为本发明的混凝土试件梁刚度试验装置立面图; Fig. 1 is the elevation view of concrete specimen beam stiffness test device of the present invention;
图2为本发明的混凝土试件梁刚度试验装置的A—A剖面图; Fig. 2 is the A-A sectional view of concrete specimen beam stiffness test device of the present invention;
图3为本发明的试件梁侧视图; Fig. 3 is a side view of the test piece beam of the present invention;
图4为本发明的钢牛腿结构示意图; Fig. 4 is the structural representation of steel corbel of the present invention;
图5为本发明的钢牛腿A—A剖面图; Fig. 5 is steel corbel A-A sectional view of the present invention;
图6为本发明的预应力钢筋及波纹管结构示意图。 Fig. 6 is a structural schematic diagram of the prestressed steel bars and bellows of the present invention.
具体实施方式 Detailed ways
以下结合附图通过实施例对本发明的特征及其它相关特征作进一步详细说明,以便于同行业技术人员的理解: The features of the present invention and other relevant features are described in further detail below in conjunction with the accompanying drawings through the embodiments, so as to facilitate the understanding of those skilled in the art:
如图1-6,图中标记1-14分别为:钢牛腿1、纵向预应力钢筋2、试件梁3、竖向预应力钢筋4、位移传感器5、纵向预应力钢筋6、试验加载台7、钢筋通孔8、三角形钢板9、钢筋通孔10、螺母11、垫板12、螺旋筋13、波纹管14。 As shown in Figure 1-6, the marks 1-14 in the figure are: steel corbel 1, longitudinal prestressed reinforcement 2, specimen beam 3, vertical prestressed reinforcement 4, displacement sensor 5, longitudinal prestressed reinforcement 6, test loading Platform 7, steel bar through hole 8, triangular steel plate 9, steel bar through hole 10, nut 11, backing plate 12, spiral rib 13, bellows 14.
实施例1:如图1和2所示,本实施例属于桥梁工程领域,具体涉及一种用于混凝土试件梁刚度试验装置及其试验方法,用于推断出桥梁结构的名义刚度EI。混凝土试件梁刚度试验装置主要由试件梁3以及设置于试件梁3上表面两端的钢牛腿1组成,钢牛腿1用于辅助张拉;在试件梁3的底板上设置有两根纵向预应力钢筋6,在钢牛腿1的顶端设置两根纵向预应力钢筋2,并在钢牛腿1和试件梁3上设置贯穿两者的竖向预应力钢筋4;在试件梁3底部沿纵向均匀间隔125cm安装位移传感器5,同时在纵向预应力钢筋2、纵向预应力钢筋6以及竖向预应力钢筋4上均匀间隔安装有位移传感器;在试件梁3的底部及侧面沿纵向均匀间隔贴有应变片。其中在试件梁3底板上设置有两根纵向预应力钢筋6用于模拟实际预应力钢筋混凝土梁,并在设置于试件梁3两端的钢牛腿1顶端对称设置有两根纵向预应力钢筋2用于对试件梁施加荷载。 Embodiment 1: As shown in Figures 1 and 2, this embodiment belongs to the field of bridge engineering, and specifically relates to a beam stiffness test device and test method for concrete specimens, which are used to deduce the nominal stiffness EI of bridge structures. The concrete specimen beam stiffness test device is mainly composed of a specimen beam 3 and steel corbels 1 arranged at both ends of the upper surface of the specimen beam 3, and the steel corbel 1 is used for auxiliary tensioning; Two longitudinal prestressed reinforcement bars 6, two longitudinal prestressed reinforcement bars 2 are arranged on the top of the steel corbel 1, and vertical prestressed reinforcement bars 4 are arranged on the steel corbel 1 and the specimen beam 3 to run through both; Displacement sensors 5 are installed at the bottom of the beam 3 along the longitudinal uniform interval of 125cm, and displacement sensors are installed at uniform intervals on the longitudinal prestressed reinforcement 2, the longitudinal prestressed reinforcement 6 and the vertical prestressed reinforcement 4; at the bottom of the test piece beam 3 and Strain gauges are evenly spaced longitudinally on the sides. Among them, two longitudinal prestressed steel bars 6 are arranged on the bottom plate of the test piece beam 3 to simulate the actual prestressed reinforced concrete beam, and two longitudinal prestressed steel bars 6 are arranged symmetrically on the top of the steel corbel 1 arranged at both ends of the test piece beam 3 Rebar 2 is used to apply load to the specimen beam.
如图3-6所示,试件梁3为T形梁体,当混凝土试件梁3的强度达到设计强度的90%以上且混凝土的龄期达到28天时,方可进行模型加载试验,混凝试件梁3进行刚度试验时采用的钢筋、混凝土及预应力钢筋,应与施工本桥的钢筋、混凝土及预应力钢筋要求保持一致。在钢牛腿1和试件梁3之间设置有四道三角形钢板9用以作为加强肋,在其顶端开设有竖直方向的两个钢筋通孔8以及水平方向的两个钢筋通孔10。钢筋通孔8和10分别用于通过竖向预应力钢筋4和纵向预应力钢筋2,介于所述的预应力钢筋和钢筋通孔之间设置有波纹管14,各预应力钢筋的两端均通过垫板12和螺母11固定,并在其两端部设有螺旋筋13;其中所述的各预应力钢筋采用JL25精轧螺纹高强粗钢筋。 As shown in Figure 3-6, the specimen beam 3 is a T-shaped beam body. When the strength of the concrete specimen beam 3 reaches more than 90% of the design strength and the age of the concrete reaches 28 days, the model loading test can be carried out. The steel bars, concrete and prestressed steel bars used in the stiffness test of the concrete beam 3 should be consistent with the requirements for the steel bars, concrete and prestressed steel bars used in the construction of the bridge. Four triangular steel plates 9 are arranged between the steel corbel 1 and the specimen beam 3 as reinforcing ribs, and two steel bar through holes 8 in the vertical direction and two steel bar through holes 10 in the horizontal direction are opened at the top. . Reinforcement through holes 8 and 10 are respectively used for passing through vertical prestressed reinforcement 4 and longitudinal prestressed reinforcement 2, and bellows 14 is arranged between described prestressed reinforcement and reinforcement through hole, and the two ends of each prestressed reinforcement All are fixed by backing plate 12 and nut 11, and spiral ribs 13 are provided at both ends; the prestressed steel bars mentioned here are made of JL25 fine-rolled threaded high-strength thick steel bars.
如图1-6所示,上述混凝土试件梁刚度试验装置的试验方法具体包括如下步骤: As shown in Figure 1-6, the test method of the above-mentioned concrete specimen beam stiffness test device specifically includes the following steps:
① 施工现场准备两台预应力张拉设备以及试验加载台7,试验加载台7具体为施工现场平整混凝土垫层的支座,其中所述的张拉设备采用YCW60B型千斤顶; ① Two sets of prestressed tensioning equipment and test loading platform 7 are prepared on the construction site. The test loading platform 7 is specifically the support for leveling the concrete cushion on the construction site, and the tensioning equipment mentioned here adopts the YCW60B type jack;
② 待混凝土试件梁3加载龄期达到28天之后,通过吊车把试件梁3吊装至水平的试验加载台7上; ② After the loading age of the concrete specimen beam 3 reaches 28 days, hoist the specimen beam 3 onto the horizontal test loading platform 7 by a crane;
③ 待试验装置放置完毕之后,先对竖向预应力钢筋4进行单端张拉,即张拉其上端;其后通过千斤顶对试件梁3底板上的纵向预应力钢筋6进行两端张拉,再通过千斤顶对钢牛腿1顶端的纵向预应力钢筋2进行两端张拉;其中张拉后的钢筋严禁碰击或踩踏; ③ After the test device is placed, the vertical prestressed steel bar 4 is first stretched at one end, that is, its upper end is stretched; then the longitudinal prestressed steel bar 6 on the bottom plate of the test piece beam 3 is stretched at both ends by a jack , and then stretch the longitudinal prestressed steel bar 2 at the top of the steel corbel 1 through a jack at both ends; the steel bar after tensioning is strictly prohibited from hitting or stepping on it;
④ 在进行张拉的同时,通过各位移传感器采集混凝土试件梁3的变形数据,最后进行数据处理。 ④ While the tension is being carried out, the deformation data of the concrete specimen beam 3 is collected by each displacement sensor, and finally the data is processed.
实施例2:本实施例将通过实施例1中所述的混凝土试件梁刚度试验装置及其试验方法来研究截面尺寸对结构名义刚度的影响,其具体步骤如下:本次试验共选取三组试件梁3(第一组、第二组、第三组),每组试验的试件梁3都是T形梁,每个试件梁3的梁长均为5.5m,这三组试件梁3的配筋率相同,但截面尺寸不同,截面尺寸梁高分别为50cm、60cm和70cm;并将梁高为60cm的试件梁作为标准试件梁。在试验场地上按照图纸绑扎钢筋,并立模使用于实际桥梁相同批次的混凝土浇筑三组试件梁3,然后按要求进行混凝土养护;在制作试件梁3的同时,按图纸要求制作加载系统,即在试件梁3上设置钢牛腿1、纵向预应力钢筋2、6以及竖向预应力钢筋4;当试件梁混凝土的强度达到设计强度的90%以上且混凝土的龄期达到28天时,方可进行试验;其后按照“混凝土试件梁刚度试验装置的试验方法”步骤①—④中所述的分别对三组试件梁3进行刚度试验,通过位移传感器5所采集的数据来研究截面尺寸对结构名义刚度的影响。 Example 2: In this example, the concrete specimen beam stiffness test device and test method described in Example 1 will be used to study the influence of section size on the nominal stiffness of the structure. The specific steps are as follows: This test selects three groups Specimen beams 3 (the first group, the second group, and the third group), the specimen beams 3 of each group of tests are all T-shaped beams, and the beam length of each specimen beam 3 is 5.5m. The three groups of specimen beams The reinforcement ratio of 3 is the same, but the section size is different, and the section size beam heights are 50cm, 60cm, and 70cm respectively; the specimen beam with a beam height of 60cm is used as the standard specimen beam. Bind steel bars on the test site according to the drawings, and set up the formwork to pour three sets of test beams 3 with the same batch of concrete used in the actual bridge, and then perform concrete curing according to the requirements; while making the test beams 3, make the loading system according to the requirements of the drawings , that is, set steel corbel 1, longitudinal prestressed steel bars 2, 6, and vertical prestressed steel bars 4 on the specimen beam 3; when the concrete strength of the specimen beam reaches more than 90% of the design strength and the concrete age reaches After that, according to the "test method for concrete specimen beam stiffness test device" steps ①-④, the three groups of specimen beams 3 are subjected to stiffness tests respectively, and the data collected by the displacement sensor 5 To study the effect of section size on the nominal stiffness of the structure.
实施例3:本实施例将通过实施例1中所述的混凝土试件梁刚度试验装置及其试验方法来研究配筋率对结构名义刚度的影响,其具体步骤如下:本次试验共选取三组试件梁3(第四组、第五组、第六组),每组试验的试件梁3都是T形梁,每个试件梁3的梁长均为5.5m,这三组试件梁3的截面尺寸相同均为60cm,但配筋率不同;在试验场地上按照图纸绑扎钢筋,并立模使用相同批次的混凝土浇筑三组试件梁3,然后按要求进行混凝土养护;在制作试件梁3的同时,按图纸要求制作加载系统,即在试件梁3上设置钢牛腿1、纵向预应力钢筋2、6以及竖向预应力钢筋4;当试件梁混凝土的强度达到设计强度的90%以上且混凝土的龄期达到28天时,方可进行试验;其后按照“混凝土试件梁刚度试验装置的试验方法”步骤①—④中所述的分别对三组试件梁3进行刚度试验,通过位移传感器5所采集的数据来研究配筋率对结构名义刚度的影响。 Example 3: In this example, the concrete specimen beam stiffness test device and test method described in Example 1 will be used to study the influence of the reinforcement ratio on the nominal stiffness of the structure. The specific steps are as follows: This test selects three Groups of specimen beams 3 (groups 4, 5, and 6). The beams 3 of each group of tests are all T-shaped beams. The beam length of each beam 3 is 5.5m. The three groups of specimens The beam 3 has the same section size of 60cm, but the reinforcement ratio is different; on the test site, the steel bars are bound according to the drawings, and the same batch of concrete is used to form the three sets of beam 3, and then the concrete is cured according to the requirements; At the same time as the specimen beam 3, the loading system was made according to the drawing requirements, that is, the steel corbel 1, the longitudinal prestressed reinforcement bars 2, 6 and the vertical prestressed reinforcement bars 4 were set on the specimen beam 3; when the concrete strength of the specimen beam reached The test can only be carried out when the design strength is more than 90% and the age of the concrete reaches 28 days; after that, the three groups of specimen beams are respectively tested according to the steps ①-④ in the "Test method for concrete specimen beam stiffness test device". 3 Carry out a stiffness test, and use the data collected by the displacement sensor 5 to study the influence of the reinforcement ratio on the nominal stiffness of the structure.
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