CN102911419B - Electric hot melt material for plastic welding and preparation method thereof - Google Patents

Electric hot melt material for plastic welding and preparation method thereof Download PDF

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Publication number
CN102911419B
CN102911419B CN201210398558.0A CN201210398558A CN102911419B CN 102911419 B CN102911419 B CN 102911419B CN 201210398558 A CN201210398558 A CN 201210398558A CN 102911419 B CN102911419 B CN 102911419B
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plastic welding
add
plastic
hours
electric heating
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CN102911419A (en
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李瑞琦
陈征
郭青
李佳妮
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Nanhai Innovation And Development Base Of Sanya Harbin Engineering University
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Harbin Engineering University
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Abstract

The invention provides an electric hot melt material for plastic welding and a preparation method thereof. The preparation method comprises the following steps of: (1) performing polymerization reaction at 20-25 DEG C for 6-8 hours by taking hydrochloric acid as a dopant and ammonium persulfate as an oxidant to obtain conductive polyaniline powder; and (2) adding a plastic matrix, the conductive polyaniline powder and conductive carbon black into a mixer to mix for 15-20 minutes according to the proportion of 65-90:5-15:3-10, then performing hot pressing in a plate vulcanizing machine for 20-30 minutes and performing compression molding to obtain a plastic welding connecting piece. According to the invention, high molecular conductive polymer is introduced into conductive filler, so that the content of the organic filler can be greatly reduced, the mechanical property of the plastic connecting piece is improved, and meanwhile, the positive temperature coefficient effect can be effectively controlled through winding action of a macromolecular chain.

Description

A kind of electric heating melting material for Plastic Welding and preparation method thereof
Technical field
What the present invention relates to is a kind of Plastic Welding material, particularly relates to a kind of electric heating melting material connecting for plastic component and preparation method thereof.
Background technology
Thermoplastics and matrix material thereof, because having the plurality of advantages such as designability is strong, specific tenacity is high, solidity to corrosion is good, the manufacturing cycle is short, have been widely used in the industries such as aerospace, automobile boats and ships, electronic apparatus, petrochemical complex.But due to the restriction of the factors such as Shooting Technique, complex-shaped goods can not single injection-molded, must carry out secondary and connect processing.At present, the method that plastics connect is a lot, and wherein electric fusion welding is because constructing operation is simple, welding speed is fast, the good developed and popularization in many countries of welding effect.Traditional electric fusion welding method is to adopt the wire resistance that is embedded in plastic fastening by plastic component surface heating, makes plastic molting and merges each other, thereby realizing welding.Conventionally, above-mentioned web member is to adopt the method for injection molding on heater strip to manufacture, before molded or in process, easily there is the danger that heater strip expands and moves, the generation of these displacements, can cause that heat distribution is inhomogeneous, may in web member, produce bubble, also exist because overlapping each other the danger that causes short circuit, this all can reduce welding quality and even cause welding unsuccessfully.
Publication number is: in the patent document of CN1047827A, CN1083767A and CN201827577U, disclosing to relate to adopts the alternative above-mentioned wire of conductive plastics to make resistance heating material, conductive plastics is comprised of plastic substrate and conductive filler material, and conductive filler material is got carbon black or metal and powdered alloy thereof.For meeting the power input of welding requirements, often the content of conductive filler material will reach more than 30%, but too high mineral filler meeting brings obvious disadvantageous effect to the mechanical property of conductive plastics, can limit shape and the operation of above-mentioned web member.
Summary of the invention
The object of the present invention is to provide a kind of electric heating melting material for Plastic Welding that can meet Plastic Welding requirement, there is excellent mechanical performances.The present invention also aims to provide a kind of preparation method of the electric heating melting material for Plastic Welding.
The object of the present invention is achieved like this:
Electric heating melting material for Plastic Welding of the present invention, comprises plastic substrate, electrically conductive polyaniline and graphitized carbon black, and the mass percent of each component is 65 ~ 90 ﹕ 5 ~ 15 ﹕ 3 ~ 10.
Electric heating melting material for Plastic Welding of the present invention also comprises dispersion agent and oxidation inhibitor, and mass percent is 0 ~ 1 ﹕ 0 ~ 0.2.Described dispersion agent is Zinic stearas, calcium stearate or barium stearate.
The preparation method of the electric heating melting material for Plastic Welding of the present invention is: (1) makes doping agent with hydrochloric acid, and ammonium persulphate is made oxygenant, in 20 ~ 25 ℃ of polyreactions 6 ~ 8 hours, obtains electrically conductive polyaniline powder; (2) according to mass percent, be: the ratio of 65 ~ 90 ﹕ 5 ~ 15 ﹕ 3 ~ 10, plastic substrate and electrically conductive polyaniline powder and graphitized carbon black are successively added to mixing 15-20 minute in mixing roll, hot pressing 20-30min in vulcanizing press again, compression molding obtains having the electric heating melting material of certain size, i.e. Plastic Welding web member.Described plastic substrate is polyethylene, polypropylene, polycarbonate or ABS resin.
The preparation method of the electric heating melting material for Plastic Welding of the present invention can also comprise
1, according to mass percent be 0 ~ 1 ﹕ 0 ~ 0.2 ratio to add in mixing roll carry out again after dispersion agent and antioxygen mixing.
2, described electrically conductive polyaniline powder is to adopt with the following method to obtain: at 20 ~ 25 ℃, measure underpressure distillation aniline 5 ~ 10ml and add in container, add 8 ~ 10ml concentrated hydrochloric acid, with distilled water proportioning to 160 ~ 200ml, with ultrasonoscope ultrasonic half an hour; Slowly drip ammonium persulfate solution, room temperature reaction 6 ~ 8 hours; Filter, washing, vacuum-drying, obtains doped hydrochloride polyaniline; Again doped hydrochloride polyaniline is dissolved in 80 ~ 100ml organic solvent, centrifugal, get supernatant liquid as the seed of next step polymerization; Get 4 ~ 5ml aniline and join in 50ml hydrochloric acid soln, add 10 ~ 15ml seed solution, drip the hydrochloric acid soln of ammonium persulphate, under room temperature, react 6 ~ 8 hours, suction filtration, washing, under room temperature, vacuum-drying obtains electrically conductive polyaniline powder for 24 hours.
3, with sulfuric acid, perchloric acid or p-methyl benzenesulfonic acid Instead of Hydrochloric; Described organic solvent is toluene or methyl-sulphoxide.
4, described graphitized carbon black meets following condition: depending on specific volume, be 5.0-7.0cm 3/ g; PH value 8-9; Iodine absorption value: 650g/kg; Resistivity 0.4-0.6 Ω cm.
The present invention imports conductive polymer polymkeric substance in conductive filler material, can greatly reduce the content of mineral filler, improves the mechanical property of plastic fastening, can effectively control positive temperature coefficient effect by the winding effect of macromolecular chain simultaneously.
The present invention compares and has the following advantages with currently available technology: take conductive polymers polyaniline and graphitized carbon black as conductive filler material, bring into play the synergy of the two, can greatly promote the electroconductibility of conducing composite material, obtain good electricity and cause heating property; Solve the problem that conventional filler loading level is large, poor with plastic substrate consistency, the electric heating melting stability of material of preparation is good; Adopt general plastic working method, preparation technology is simple, with low cost, is easy to realize suitability for industrialized production.
Embodiment
For example the present invention is described in more detail below.
1. electrically conductive polyaniline powder is synthetic
At 20 ~ 25 ℃, measure underpressure distillation aniline 5 ~ 10ml and add in there-necked flask, add 8 ~ 10ml concentrated hydrochloric acid, with distilled water proportioning to 160 ~ 200ml, with ultrasonoscope ultrasonic half an hour.Slowly drip ammonium persulfate solution, room temperature reaction 6 ~ 8 hours.Filter, washing, vacuum-drying, obtains doped hydrochloride polyaniline.Be dissolved in again in 80 ~ 100ml organic solvent (toluene, methyl-sulphoxide etc.), centrifugal, get supernatant liquid as the seed of next step polymerization.Get 4 ~ 5ml aniline and join in 50ml hydrochloric acid soln, add 10 ~ 15ml seed solution, drip the hydrochloric acid soln of ammonium persulphate, under room temperature, react 6 ~ 8 hours.Suction filtration, washing, under room temperature, vacuum-drying is 24 hours.Protonic acid is available sulfuric acid, perchloric acid, p-methyl benzenesulfonic acid etc. also.
2. the selection of carbon black
In all conductive filler materials, carbon black with its wide material sources, cheap, conductivity is good and well received.The leading indicator that affects carbon black filled conducing composite material performance has: structural, particle diameter, specific surface area, surface chemical property etc.In this research, selected structure is flourishing, granularity is little, surface polarity group is less graphitized carbon black as conductive filler material, graphitized carbon black used depending on specific volume, be 5.0-7.0cm 3/ g; PH value 8-9; Iodine absorption value: 650g/kg; Resistivity 0.4-0.6 Ω cm.
3. the preparation of electric heating melting material
(1) preheating mixing roll, sets the Heating temperature of mixing roll higher than the melting temperature 10-20 ℃ of plastic substrate; Treat that mixing roll reaches design temperature, first add resin (polyethylene, polypropylene, polycarbonate, ABS resin etc.) 25 ~ 30g and dispersion agent (Zinic stearas, calcium stearate, barium stearate etc.) 1.7 ~ 2g, mixing for some time, when resin presents viscous state, can slowly add polyaniline powder 2.5 ~ 4g, make it fully mixing evenly; And then add resin 10 ~ 15g, then add carbon black 3 ~ 4g, until each component is all mixing complete, mixing time is approximately 15 ~ 20min.
(2) after mixing through 3 ~ 5 times, get mixing thing and put into mould, hot pressing 20 ~ 30min in vulcanizing press, molding temperature is higher than melting point resin temperature 10-20 ℃, and pressure 15MPa obtains the test sample of 60 * 15 * 3mm.
Electricity causes heating property and detects
For meeting Plastic Welding requirement, loading under safety voltage, adopt self-assembly circuit, the electricity of having tested gained print (ABS resin 85%, polyaniline 10%, carbon black 5%) causes heating property, in Table 1.
Electric heating melting material heating situation under table 1 28V voltage
Test duration/S Temperature/℃ Resistance/Ω Electric current/mA
0 25 875.2 32
15 29 824.6 35
30 37 756.3 37
45 44 712.6 39
60 53 687.4 41
75 61 602.4 46
90 69 563.2 50
105 80 487.3 57
120 95 430.2 65
135 114 376.5 74
150 146 307.6 91

Claims (5)

1. the electric heating melting material for Plastic Welding, it is characterized in that: it is that the mass percent of the plastic substrate, electrically conductive polyaniline and the graphitized carbon black that make is as follows the electric heating melting material for Plastic Welding of 65~90 ﹕ 5~15 ﹕ 3~10, and each component sum is absolutely:
At 20~25 ℃, measure underpressure distillation aniline 5~10ml and add in container, add 8~10ml concentrated hydrochloric acid, with distilled water proportioning to 160~200ml, with ultrasonoscope ultrasonic half an hour; Slowly drip ammonium persulfate solution, room temperature reaction 6~8 hours; Filter, washing, vacuum-drying, obtains doped hydrochloride polyaniline; Again doped hydrochloride polyaniline is dissolved in 80~100ml organic solvent, centrifugal, get supernatant liquid as the seed of next step polymerization; Get 4~5ml aniline and join in 50ml hydrochloric acid soln, add 10~15ml seed solution, drip the hydrochloric acid soln of ammonium persulphate, under room temperature, react 6~8 hours, suction filtration, washing, under room temperature, vacuum-drying obtains electrically conductive polyaniline powder for 24 hours;
According to mass percent, be: the ratio of 65~90 ﹕ 5~15 ﹕ 3~10, plastic substrate and electrically conductive polyaniline powder and graphitized carbon black are successively added to mixing 15-20 minute in mixing roll, hot pressing 20-30min in vulcanizing press again, compression molding, described graphitized carbon black meets following condition: depending on specific volume, be 5.0-7.0cm 3/ g; PH value 8-9; Iodine absorption value: 650g/kg; Resistivity 0.4-0.6 Ω cm.
2. the electric heating melting material for Plastic Welding according to claim 1, is characterized in that: also comprise dispersion agent and oxidation inhibitor, mass percent is 0~1 ﹕ 0~0.2.
3. a preparation method for the electric heating melting material for Plastic Welding as claimed in claim 1, is characterized in that:
(1) at 20~25 ℃, measure underpressure distillation aniline 5~10ml and add in container, add 8~10ml concentrated hydrochloric acid, with distilled water proportioning to 160~200ml, with ultrasonoscope ultrasonic half an hour; Slowly drip ammonium persulfate solution, room temperature reaction 6~8 hours; Filter, washing, vacuum-drying, obtains doped hydrochloride polyaniline; Again doped hydrochloride polyaniline is dissolved in 80~100ml organic solvent, centrifugal, get supernatant liquid as the seed of next step polymerization; Get 4~5ml aniline and join in 50ml hydrochloric acid soln, add 10~15ml seed solution, drip the hydrochloric acid soln of ammonium persulphate, under room temperature, react 6~8 hours, suction filtration, washing, under room temperature, vacuum-drying obtains electrically conductive polyaniline powder for 24 hours;
(2) according to mass percent, be: the ratio of 65~90 ﹕ 5~15 ﹕ 3~10, plastic substrate and electrically conductive polyaniline powder and graphitized carbon black are successively added to mixing 15-20 minute in mixing roll, hot pressing 20-30min in vulcanizing press again, compression molding obtains Plastic Welding web member, and described graphitized carbon black meets following condition: depending on specific volume, be 5.0-7.0cm 3/ g; PH value 8-9; Iodine absorption value: 650g/kg; Resistivity 0.4-0.6 Ω cm.
4. the preparation method of the electric heating melting material for Plastic Welding according to claim 3, is characterized in that: according to mass percent, be 0~1 ﹕ 0~0.2 ratio to add in mixing roll carry out again after dispersion agent and oxidation inhibitor mixing.
5. according to the preparation method of the electric heating melting material for Plastic Welding described in claim 3 or 4, it is characterized in that: with sulfuric acid, perchloric acid or p-methyl benzenesulfonic acid Instead of Hydrochloric; Described organic solvent is toluene or methyl-sulphoxide.
CN201210398558.0A 2012-10-19 2012-10-19 Electric hot melt material for plastic welding and preparation method thereof Expired - Fee Related CN102911419B (en)

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CN103146118A (en) * 2013-02-22 2013-06-12 哈尔滨工程大学 Conductive polymer containing conductive polyaniline and plastic welding method by using conductive polymer as heat production source
CN104530562A (en) * 2014-12-24 2015-04-22 陈程 High-strength PP (polypropylene) conducting composite material and preparation method thereof

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Inventor after: Li Ruiqi

Inventor after: Chen Zheng

Inventor after: Guo Qing

Inventor after: Yan Han

Inventor after: Li Jiani

Inventor before: Li Ruiqi

Inventor before: Chen Zheng

Inventor before: Guo Qing

Inventor before: Li Jiani

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: LI RUIQI CHEN ZHENG GUO QING LI JIANI TO: LI RUIQI CHEN ZHENG GUO QING YAN HAN LI JIANI

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Effective date of registration: 20201126

Address after: Area A129, 4th floor, building 4, Baitai Industrial Park, Yazhou Bay science and Technology City, Yazhou District, Sanya City, Hainan Province, 572024

Patentee after: Nanhai innovation and development base of Sanya Harbin Engineering University

Address before: 150001 Heilongjiang, Nangang District, Nantong street,, Harbin Engineering University, Department of Intellectual Property Office

Patentee before: HARBIN ENGINEERING University

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Granted publication date: 20141105

Termination date: 20211019

CF01 Termination of patent right due to non-payment of annual fee