A kind of screw mold one two punching cover and processing technology thereof
Technical field
The present invention relates to a kind of screw mold, be specifically related to a kind of screw mold one two punching cover and processing technology thereof.
Background technology
As a kind of standard component that is fixedly connected with, screw is seen everywhere in modern production and life.A bit as one of cold forging die commonly used in the screw production industry, its main moulding (preformed) is in screw head for wolfram steel, and the control accuracy of its size will satisfy the national standard of screw product.Existing screw mold wolfram steel one the two punching cover lathes that adopt are processed more, and main technological process is: 1). and the machining blanks raw material is cylindric barred body; 2). at cylindric bar center car endoporus; 3). with the disconnected profile of cylindric bar car, length; 4). car moulding salient point; 5). the polishing salient point.Above-mentioned processing process is complicated owing to rely on manually processing more, so process consuming time, waste of manpower, the relatively difficult control of the stepped hole portion size of nest plate, percent defective is high, production efficiency is low, the service life of two punching covers is short, product quality can't strict guarantee.
Need a kind of screw mold one two punching cover and processing technology thereof, product percent of pass is high, reduces mismachining tolerance for this reason, the controlled working precision, and Effective Raise production efficiency increases the service life, and can save process time and personnel cost simultaneously.
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Summary of the invention
For solving the problems of the technologies described above, the object of the present invention is to provide a kind of product percent of pass high, reduce mismachining tolerance, the controlled working precision, Effective Raise production efficiency increases the service life, and can save screw mold one two punching cover and the processing technology thereof of process time and personnel cost simultaneously.
For achieving the above object, technical scheme of the present invention is as follows: a kind of screw mold one two punching cover, comprise body, blind hole, inner via hole, salient point and step, described body is cylindric, described blind hole and described inner via hole are arranged in the described body along described body central axis, are provided with the transition chamfering between described blind hole and the described inner via hole, and an end of described body is provided with described step, one end face of described body is provided with salient point, and described salient point is the edm forming salient point.
Preferably, the other end of described body is provided with fillet.
Preferably, described a kind of screw mold one two punching cover is made for wolfram steel or chromium steel.
The processing technology of a kind of screw mold one two punching cover of the present invention, this processing technology comprises:
⑴ the Vehicle Processing of blank raw material is cylindric bar, middle preformed blind hole;
⑵ profile, the length of the cylindric bar of grinding machine attrition process and step;
⑶ at the center of cylindric bar punch processing inner via hole;
⑷ spark machined moulding salient point;
⑸ polishing salient point.
Adopt the beneficial effect of the technical program to be: product percent of pass is high, reduces mismachining tolerance, the controlled working precision, and Effective Raise production efficiency increases the service life, and can save process time and personnel cost simultaneously.
Description of drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the invention technology, the below will do to introduce simply to the accompanying drawing of required use in the embodiment technical description, apparently, accompanying drawing in the following describes only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is structural representation of the invention process.
Numeral and the represented corresponding component title of letter among the figure:
1. body 2. blind holes 3. inner via holes 4. salient points 5. steps.
The specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that obtains under the creative work prerequisite.
Embodiment 1
As shown in Figure 1, a kind of embodiment of the present invention, a kind of screw mold one two punching cover comprises body 1, blind hole 2, inner via hole 3, salient point 4 and step 5, and body 1 is cylindric, blind hole 2 and inner via hole 3 are arranged in the body 1 along body 1 central axis, be provided with the transition chamfering between blind hole 2 and the inner via hole 3, an end of body 1 is provided with step 5, and an end face of body 1 is provided with salient point 4, salient point 4 is the edm forming salient point, and the other end of body 1 is provided with fillet.A kind of screw mold one two punching cover is made for wolfram steel in the present embodiment.
The processing technology of a kind of screw mold one two punching cover of the present invention, this processing technology comprises:
⑴ the Vehicle Processing of blank raw material is cylindric bar, middle preformed blind hole;
⑵ profile, the length of the cylindric bar of grinding machine attrition process and step;
⑶ at the center of cylindric bar punch processing inner via hole;
⑷ spark machined moulding salient point;
⑸ polishing salient point.
The present invention adopts high-precision numerical control machining center to produce electrode, then utilize high precision electro spark machine processing screw mold one two punching cover, technique with respect to traditional lathe processing screw mold one two punching cover, not only be convenient to the controlled working size, and improved the dimensional accuracy of product, reduced disqualification rate; The present invention adopts electrical discharge machining process, has reduced the impact of human factor on product quality, has reduced machining period and personnel attrition; The present invention can process typical products in mass production simultaneously, has not only significantly promoted working (machining) efficiency, reduce production costs, and significantly prolongs the service life of product.
Embodiment 2
All the other are identical with embodiment 1, and difference is that a kind of screw mold one two punching cover is made for chromium steel in the present embodiment.
Adopt the beneficial effect of the technical program to be: product percent of pass is high, reduces mismachining tolerance, the controlled working precision, and Effective Raise production efficiency increases the service life, and can save process time and personnel cost simultaneously.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.