CN102909234B - Fine adjustment mechanism of mould - Google Patents

Fine adjustment mechanism of mould Download PDF

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Publication number
CN102909234B
CN102909234B CN201210399302.1A CN201210399302A CN102909234B CN 102909234 B CN102909234 B CN 102909234B CN 201210399302 A CN201210399302 A CN 201210399302A CN 102909234 B CN102909234 B CN 102909234B
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square block
micro
screw
fine
screw hole
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CN102909234A (en
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彭雄奇
秦计生
孟品萍
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Shanghai Jiao Tong University
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Shanghai Jiao Tong University
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Abstract

本发明公开了一种模具的微调机构,包括一个方型块和与其外形相配合的盖板,凸模固定于所述方型块的中心,盖板上设置有相应的螺孔,螺钉穿过所述螺孔与所述方型块的周面接触,所述方型块可随着螺钉拧入而进行微小的移动。本发明解决了微成形工艺过程中由于尺寸加工过程中产生的误差及装配过程中产生的误差累积,导致的凸凹模之间同轴度不高的问题,有效的降低了加工成本,节约了加工时间。

The invention discloses a fine-tuning mechanism for a mold, which comprises a square block and a cover plate matched with its shape. The screw hole is in contact with the peripheral surface of the square block, and the square block can move slightly as the screw is screwed in. The invention solves the problem of low coaxiality between the convex and concave dies due to the error generated in the size processing process and the accumulation of errors generated in the assembly process in the micro-forming process, effectively reduces the processing cost and saves processing costs. time.

Description

一种模具的微调机构A fine-tuning mechanism for a mold

技术领域 technical field

本发明涉及模具制造领域,尤其涉及一种模具的微调机构。The invention relates to the field of mold manufacturing, in particular to a fine-tuning mechanism for a mold.

背景技术 Background technique

微成形反挤压工艺通常得出的零件尺寸为1mm以下,其对模具的尺寸精度及相互配合的对中性要求较高。以反挤压杯形件为例,通常挤压出的杯形件零件的壁厚为0.1mm、0.2mm等。但现有的国内的机械加工设备最高的尺寸精度为0.005mm,但需付出很高的加工成本及大量的时间。随着加工误差及各级装配误差的误差累积,很难确保圆柱凸模与圆柱孔形凹模之间的对中性,也无法保证成形出的零件壁厚的均匀性。The size of the parts obtained by the micro-forming back-extrusion process is usually less than 1mm, which has high requirements for the dimensional accuracy of the mold and the neutrality of the mutual cooperation. Taking the reverse extrusion cup as an example, the wall thickness of the usually extruded cup parts is 0.1mm, 0.2mm, etc. However, the highest dimensional accuracy of existing domestic machining equipment is 0.005mm, but it requires high processing costs and a lot of time. With the accumulation of machining errors and assembly errors at all levels, it is difficult to ensure the centering between the cylindrical punch and the cylindrical hole-shaped die, and it is also impossible to ensure the uniformity of the wall thickness of the formed parts.

因此,本领域的技术人员致力于开发一种针对微成形凸凹模之间同轴度要求要的特点,而开发的水平微调机构。其可以不用要求模具零部件之间太高的配合精度,且调整方便快捷,为科研和工厂实际生产带来较大的灵活的,且其节省模具加工成本,减少加工时间。Therefore, those skilled in the art are devoting themselves to developing a horizontal fine-tuning mechanism aimed at the required characteristics of the coaxiality between the micro-forming convex and concave dies. It does not require too high matching accuracy between mold parts, and the adjustment is convenient and quick, which brings greater flexibility to scientific research and actual production in factories, and it saves mold processing costs and reduces processing time.

发明内容 Contents of the invention

有鉴于现有技术的上述缺陷,本发明所要解决的技术问题是提供一种模具的水平微调机构,以确保实验过程中凸凹模的高同轴度。In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a horizontal fine-tuning mechanism of the mold to ensure high coaxiality of the convex and concave molds during the experiment.

为实现上述目的,本发明提供了一种模具的微调机构,包括一个方型块和与其外形相配合的盖板,凸模固定于所述方型块的中心,所述盖板上设置有相应的螺孔,螺钉穿过所述螺孔与所述方型块的周面接触,所述方型块可随着所述螺钉拧入而进行微小的移动。In order to achieve the above object, the present invention provides a fine-tuning mechanism for a mold, which includes a square block and a cover plate matching its shape, the punch is fixed at the center of the square block, and the cover plate is provided with corresponding screw holes, the screws pass through the screw holes and are in contact with the peripheral surface of the square block, and the square block can move slightly as the screws are screwed in.

如上所述的模具的微调机构,其中,所述方型块与所述盖板之间为间隙配合。The micro-adjustment mechanism of the mold as mentioned above, wherein the gap fit between the square block and the cover plate.

如上所述的模具的微调机构,其中,所述方型块可用多边形块替代。The fine-tuning mechanism for the mold as described above, wherein the square block can be replaced by a polygonal block.

如上述的模具的微调机构,其中,所述螺孔在所述盖板的设置是成对、对称、均匀分布的。As in the fine-tuning mechanism of the above-mentioned mold, wherein, the arrangement of the screw holes on the cover plate is paired, symmetrical and evenly distributed.

如上所述的模具的微调机构,其中,螺钉与所述螺孔为螺纹配合。The fine-tuning mechanism for the mold as described above, wherein the screw is threadedly engaged with the screw hole.

如上所述的模具的微调机构,其中,所述螺钉的末端为平端。The micro-adjustment mechanism of the mold as mentioned above, wherein, the end of the screw is a flat end.

如上所述的模具的微调机构,其中,所述螺孔和螺钉为多个。The fine-tuning mechanism for the mold as described above, wherein there are multiple screw holes and screws.

如上所述的模具的微调机构,其中,所述方型块的周面为4个平面。The fine-tuning mechanism of the mold as described above, wherein, the peripheral surface of the square block is four planes.

如上所述的模具的微调机构,其中,所述方型块的每个周面上只设置一个所述螺孔。The fine-tuning mechanism for the mold as described above, wherein only one screw hole is provided on each peripheral surface of the square block.

如上所述的模具的微调机构,其中,所述螺孔与所述方型块的周面垂直。The fine-tuning mechanism for the mold as described above, wherein the screw hole is perpendicular to the peripheral surface of the square block.

本发明提供了的模具水平微调机构解决了在微成形工艺过程中,由于加工误差及装配误差造成的凸凹模之间的同轴度不高的问题,降低了对加工精度的要求,提高了加工效率,降低了加工成本。The mold level fine-tuning mechanism provided by the invention solves the problem of low coaxiality between the convex and concave molds caused by machining errors and assembly errors during the micro-forming process, reduces the requirements for machining accuracy, and improves the machining accuracy. efficiency and reduce processing costs.

附图说明 Description of drawings

图1是本发明的一个较佳实施例的微调机构的装配图;Fig. 1 is the assembly diagram of the micro-adjustment mechanism of a preferred embodiment of the present invention;

图2是本发明的一个较佳实施例的微调机构中的螺钉的示意图;Fig. 2 is the schematic diagram of the screw in the fine-tuning mechanism of a preferred embodiment of the present invention;

图3是本发明的一个较佳实施例的微调机构中的方型块的示意图;Fig. 3 is the schematic diagram of the square block in the fine-tuning mechanism of a preferred embodiment of the present invention;

图4是本发明的一个实际微调机构产品的调节方向原理图。Fig. 4 is a schematic diagram of the adjustment direction of an actual fine-tuning mechanism product of the present invention.

具体实施方式 Detailed ways

以下将结合附图对本发明的构思、具体结构及产生的技术效果作进一步说明,以充分地了解本发明的目的、特征和效果。The idea, specific structure and technical effects of the present invention will be further described below in conjunction with the accompanying drawings, so as to fully understand the purpose, features and effects of the present invention.

本发明涉及一种模具的微调机构,其中,包括一个方型块和与其外形相配合的盖板,凸模固定于所述方型块的中心,盖板上设置有相应的螺孔,螺钉穿过螺孔与方型块的周面接触,所方型块可随着所述螺钉拧入而进行微小的移动,从而实现凸模的微调。The invention relates to a fine-tuning mechanism for a mold, which includes a square block and a cover plate matched with its shape. The screw hole is in contact with the peripheral surface of the square block, and the square block can move slightly as the screw is screwed in, so as to realize the fine adjustment of the punch.

微成形工艺由于零件尺寸的微小化,对尺寸精度的要求甚高,若凸凹模之间的间隙不均匀,反应在制品上将会有较大的缺陷,甚至直接是废品。Due to the miniaturization of the size of the parts, the micro-forming process has very high requirements on dimensional accuracy. If the gap between the punch and die is not uniform, there will be relatively large defects on the product, or even a waste product.

如图1所示,为本发明的一个较佳实施例,其中图1为零件组装图。图中盖板1与方型块2之间有一定的间隙,图2所示的端部磨平螺钉3及图3所示的可细微调整方型块2水平位置为本发明的创新点。如图1,本实施例的螺钉3旋转入盖板1中的螺纹孔中,并且与方型块2之间相互接触,凸模4固定于方型块中。检验凸凹模之间的对中性用两层白纸,中间夹复写纸的方式,置于凹模5的上部,下压凸模4,使其进入凹模5中,结果将白纸及复写纸裁出小孔,白纸上会有由复写纸印出的两个圆孔形,外侧的一个是由于凹模5内壁的反作用力产生的印痕,内侧的是由于凸模4外壁边缘接触产生的印痕,若两个印痕为同心圆,如图4中6则说明对中性较好,若不为同心圆,如图4中7则需再将与两圆距离较近方向同侧的螺钉3再拧紧,通过方型块2自身的弹性变形实现凸模4的微小移动。As shown in FIG. 1 , it is a preferred embodiment of the present invention, wherein FIG. 1 is an assembly diagram of parts. In the figure, there is a certain gap between the cover plate 1 and the square block 2. The end grinding screw 3 shown in FIG. 2 and the finely adjustable horizontal position of the square block 2 shown in FIG. 3 are innovations of the present invention. As shown in Fig. 1 , the screw 3 of this embodiment is rotated into the threaded hole in the cover plate 1, and is in contact with the square block 2, and the punch 4 is fixed in the square block. To check the alignment between the punch and die, use two layers of white paper with carbon paper in the middle, place it on the upper part of the die 5, press down on the punch 4 to make it enter the die 5, and cut the white paper and the carbon paper. Out of the small hole, there will be two round holes printed by carbon paper on the white paper, the outer one is the imprint produced by the reaction force of the inner wall of the die 5, and the inner one is the imprint produced by the contact with the edge of the outer wall of the punch 4, If the two imprints are concentric circles, as shown in Figure 4, 6 means that the neutrality is better. If they are not concentric circles, as shown in Figure 4, 7, you need to tighten the screw 3 on the same side as the direction closer to the two circles. , the small movement of the punch 4 is realized through the elastic deformation of the square block 2 itself.

事实证明,本实施例中的微调装置是可行的,减少了由高加工精度产生加工成本,节约了加工时间,且较方便快捷的实现同轴度的调节。Facts have proved that the fine-tuning device in this embodiment is feasible, reduces the processing cost due to high processing accuracy, saves processing time, and realizes the adjustment of coaxiality more conveniently and quickly.

以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术无需创造性劳动就可以根据本发明的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.

Claims (6)

1.一种微型件挤压模具的微调机构,其中,包括一个方型块和与其外形相配合的盖板,凸模固定于所述方型块的中心,所述盖板上设置有成对、对称、均匀分布的第一螺孔,所述方型块具有四个周面,每个所述周面设置一个第二螺孔;与所述第一螺孔对应的螺钉穿过所述第一螺孔与所述方型块的周面接触,并穿入所述第二螺孔,所述方型块可随着所述螺钉拧入而进行微小的移动;所述螺钉的末端为平端;所述凸模与凹模配合;1. A fine-tuning mechanism of a miniature piece extrusion die, wherein, comprising a square block and a cover plate matched with its shape, the punch is fixed at the center of the square block, and the cover plate is provided with a pair of , symmetrical and evenly distributed first screw holes, the square block has four peripheral surfaces, and each of the peripheral surfaces is provided with a second screw hole; the screw corresponding to the first screw hole passes through the first screw hole A screw hole is in contact with the peripheral surface of the square block and penetrates into the second screw hole, and the square block can move slightly as the screw is screwed in; the end of the screw is a flat end ; The punch is matched with the die; 所述微型件挤压模具的微调机构被配置为:通过两层白纸的中间夹复写纸的方式检验所述凹模和所述凸模之间的对中性,即将中间夹有所述复写纸的两层所述白纸置于所述凹模的上部,下压所述凸模,使所述白纸进入所述凹模中,将所述白纸及所述复写纸裁出小孔,所述白纸上会有由所述复写纸印出的两个圆孔形,外侧的一个是由于所述凹模的内壁的反作用力产生的印痕,内侧的是由于所述凸模的外壁边缘接触产生的印痕,若两个印痕为同心圆,则说明对中性好,若不为同心圆,则需再将与两圆距离较近方向同侧的螺钉再拧紧,通过方形块自身的弹性变形实现所述凸模的微小移动。The fine-tuning mechanism of the micro-part extrusion die is configured to: check the alignment between the concave die and the male die by sandwiching the carbon paper between two layers of white paper, that is, to sandwich the carbon paper between two layers of white paper. The two layers of white paper are placed on the upper part of the concave mold, the punch is pressed down, the white paper enters the concave mold, small holes are cut out of the white paper and the carbon paper, and the There will be two round holes printed on the white paper by the carbon paper, the outer one is due to the impression produced by the reaction force of the inner wall of the die, and the inner one is due to the contact of the outer wall edge of the punch. If the two imprints are concentric circles, it means that the neutrality is good. If they are not concentric circles, you need to tighten the screws on the same side as the two circles. The elastic deformation of the square block itself realizes the The slight movement of the above-mentioned punch. 2.如权利要求1所述的微型件挤压模具的微调机构,其中,所述方型块与所述盖板之间为间隙配合。2. The micro-adjustment mechanism of the extrusion die for micro-parts as claimed in claim 1, wherein a clearance fit is used between the square block and the cover plate. 3.如权利要求1所述的微型件挤压模具的微调机构,其中,所述方型块可用多边形块替代。3. The fine-tuning mechanism of the extrusion die for micro-parts as claimed in claim 1, wherein the square block can be replaced by a polygonal block. 4.如权利要求1所述的微型件挤压模具的微调机构,其中,所述螺钉与所述第一螺孔为螺纹配合。4. The micro-adjustment mechanism of the extrusion die for micro-components according to claim 1, wherein the screw is threadedly engaged with the first screw hole. 5.如权利要求1所述的微型件挤压模具的微调机构,其中,所述第一螺孔、所述第二螺孔和所述螺钉各有四个。5. The fine-tuning mechanism of the extrusion die for micro-components as claimed in claim 1, wherein there are four each of the first screw holes, the second screw holes and the screws. 6.如权利要求1所述的微型件挤压模具的微调机构,其中,所述螺孔与所述方型块的周面垂直。6. The micro-adjustment mechanism of the extrusion die for micro-components according to claim 1, wherein the screw hole is perpendicular to the peripheral surface of the square block.
CN201210399302.1A 2012-10-18 2012-10-18 Fine adjustment mechanism of mould Expired - Fee Related CN102909234B (en)

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