CN102901671A - Water pressure testing system of manual pressure container - Google Patents

Water pressure testing system of manual pressure container Download PDF

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CN102901671A
CN102901671A CN2012104347591A CN201210434759A CN102901671A CN 102901671 A CN102901671 A CN 102901671A CN 2012104347591 A CN2012104347591 A CN 2012104347591A CN 201210434759 A CN201210434759 A CN 201210434759A CN 102901671 A CN102901671 A CN 102901671A
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pressure
pipeline
blind plate
test
pressure test
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靳兆文
潘传九
仝源
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Nanjing Polytechnic Institute
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Nanjing Polytechnic Institute
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Abstract

本发明公开了一种手动式压力容器水压试验系统,包括进水节流阀和出水节流阀,其特征在于:在容器本体的底部通过管线连接有进排水盲板,所述进排水盲板通过外部管线与外部进水装置相连,在容器本体的顶部通过管线连接有试压盲板,试压盲板通过侧部管线与手动试压泵相连接,在试压盲板的顶部设置有上部管线,在上部管线的上设置有压力表和出水节流阀。本发明解决了现有技术中低压压力容器试压系统存在结构不紧凑、不便移动、未考虑试压过程的安全因素的问题,提供了一种具有简便易行、安全可靠等特点,适合于对各种压容器进行水压试验操作,也特别适合于职业院校用于对学生进行设备试压操作职业技能训练的手动式压力容器水压试验系统。

Figure 201210434759

The invention discloses a manual hydraulic pressure test system for a pressure vessel, which includes a water inlet throttle valve and a water outlet throttle valve. The plate is connected with the external water inlet device through the external pipeline, and the pressure test blind plate is connected with the pipeline through the pipeline on the top of the container body, and the pressure test blind plate is connected with the manual pressure test pump through the side pipeline, and the top of the pressure test blind plate is provided with The upper pipeline is provided with a pressure gauge and a water outlet throttle valve on the upper pipeline. The present invention solves the problems of the existing medium and low-pressure pressure vessel pressure test system in the prior art that the structure is not compact, it is inconvenient to move, and the safety factors of the pressure test process are not considered, and it provides a simple, safe, reliable and other characteristics, which is suitable for The hydraulic test operation of various pressure vessels is also especially suitable for the manual pressure vessel hydraulic test system used by vocational colleges to train students in professional skills of equipment pressure test operation.

Figure 201210434759

Description

一种手动式压力容器水压试验系统A manual pressure vessel hydraulic test system

技术领域 technical field

本发明涉及一种低压压力容器试压系统,特别是涉及一种手动式压力容器水压试验系统。 The invention relates to a pressure testing system for a low-pressure pressure vessel, in particular to a manual hydraulic pressure testing system for a pressure vessel.

背景技术 Background technique

在压力容器制造厂(或化工设备检维修公司),在设备制造完成(或检修完成后)都需要对压力容器做水压试验检验整体的设备制造或检修质量。目前在工厂实际使用中的中低压压力容器试压系统存在结构不紧凑、不便移动、未考虑试压过程的安全因素、设计不符合国家压力容器安全和监察标准等缺陷。 In the pressure vessel manufacturer (or chemical equipment inspection and maintenance company), after the equipment is manufactured (or after the inspection is completed), it is necessary to perform a hydraulic test on the pressure vessel to check the overall equipment manufacturing or inspection quality. At present, the medium and low pressure pressure vessel pressure test system actually used in the factory has defects such as uncompact structure, inconvenient movement, no consideration of safety factors in the pressure test process, and design that does not meet the national pressure vessel safety and supervision standards.

发明内容 Contents of the invention

为了解决现有技术中低压压力容器试压系统存在结构不紧凑、不便移动、未考虑试压过程的安全因素、设计不符合国家压力容器安全和监察标准的问题,本发明提供了一种具有简便易行、安全可靠等特点,适合于对各种压容器进行水压试验操作,也特别适合于职业院校用于对学生进行设备试压操作职业技能训练的手动式压力容器水压试验系统。 In order to solve the problems in the prior art medium and low pressure pressure vessel pressure test system that the structure is not compact, it is inconvenient to move, the safety factors of the pressure test process are not considered, and the design does not meet the national pressure vessel safety and supervision standards, the present invention provides a simple It is easy to operate, safe and reliable, and is suitable for hydraulic test operations on various pressure vessels. It is also especially suitable for manual pressure vessel hydraulic test systems used by vocational colleges to train students in vocational skills training for equipment pressure test operations.

为了解决上述问题,本发明所采取的技术方案是: In order to solve the problems referred to above, the technical scheme that the present invention takes is:

一种手动式压力容器水压试验系统,包括球阀、进水节流阀、出水节流阀和压力表,其特征在于:还包括进排水盲板和试压盲板,所述进排水盲板通过管线能够与容器本体底部相连接,所述进排水盲板通过外部管线与外部进水装置相连,在外部管线上设置有球阀,在容器本体的顶部通过管线能够与试压盲板连接,所述试压盲板通过侧部管线与手动试压泵相连接,在侧部管线上设置有进水节流阀,在试压盲板的顶部设置有上部管线,在上部管线上设置有压力表和出水节流阀。 A manual pressure vessel hydraulic test system, including a ball valve, a water inlet throttle valve, a water outlet throttle valve and a pressure gauge, characterized in that it also includes an inlet and drain blind plate and a pressure test blind plate, the inlet and drain blind plate The pipeline can be connected to the bottom of the container body, the inlet and drain blind plate is connected to the external water inlet device through the external pipeline, a ball valve is arranged on the external pipeline, and the top of the container body can be connected to the pressure test blind plate through the pipeline, so The pressure test blind plate is connected with the manual pressure test pump through the side pipeline, the water inlet throttle valve is set on the side pipeline, the upper pipeline is set on the top of the pressure test blind plate, and the pressure gauge is set on the upper pipeline and outlet throttle valve.

前述的一种手动式压力容器水压试验系统,其特征在于:在上部管线上设置有两个压力表。 The aforementioned manual pressure vessel hydrostatic testing system is characterized in that two pressure gauges are arranged on the upper pipeline.

前述的一种手动式压力容器水压试验系统,其特征在于:两个压力表的表盘安装距地面的高度相同。 The aforementioned manual pressure vessel hydraulic test system is characterized in that the dials of the two pressure gauges are installed at the same height from the ground.

前述的一种手动式压力容器水压试验系统,其特征在于:在顶部管线的顶端安装有安全阀。 The aforementioned manual pressure vessel hydraulic test system is characterized in that a safety valve is installed at the top of the top pipeline.

本发明的有益效果是:本发明手动式压力容器水压试验系统结构简单,操作方便,安全可靠,适合于对各种压容器进行水压试验操作,也特别适合于职业院校用于对学生进行设备试压操作职业技能训练。 The beneficial effects of the present invention are: the manual pressure vessel hydrostatic test system of the present invention is simple in structure, easy to operate, safe and reliable, suitable for performing hydrostatic test operations on various pressure vessels, and especially suitable for vocational colleges to test students Carry out vocational skills training for equipment pressure test operation.

附图说明 Description of drawings

图1是本发明手动式压力容器水压试验系统结构示意图。 Fig. 1 is a schematic structural diagram of a manual pressure vessel hydraulic test system of the present invention.

具体实施方式 Detailed ways

下面结合附图对本发明作进一步描述。 The present invention will be further described below in conjunction with the accompanying drawings.

如图1所示,一种手动式压力容器水压试验系统,包括进水节流阀1、安全阀2、出水节流阀3、压力表4、压力表5、封头6、进排水盲板7、手动式试压泵8、封头9、试压盲板10和球阀11。在压力容器本体12两侧分别设置有封头6和封头9,封头6和封头9用于密封压力容器本体12。 As shown in Figure 1, a manual pressure vessel hydraulic test system includes a water inlet throttle valve 1, a safety valve 2, a water outlet throttle valve 3, a pressure gauge 4, a pressure gauge 5, a head 6, an inlet and drain blind Plate 7, manual pressure test pump 8, head 9, pressure test blind plate 10 and ball valve 11. A sealing head 6 and a sealing head 9 are arranged on both sides of the pressure vessel body 12 respectively, and the sealing head 6 and the sealing head 9 are used to seal the pressure vessel body 12 .

在压力容器本体12的底部通过管线连接有进排水盲板7,所述进排水盲板7通过外部管线与外部进水装置相连,在外部管线上设置有球阀11,在压力容器本体12的顶部通过管线连接有试压盲板10,所述试压盲板10通过侧部管线与手动试压泵8相连接,在侧部管线上设置有进水节流阀1,在试压盲板10的顶部设置有上部管线,在上部管线上设置有压力表4、压力表5和出水节流阀3。在顶部管线的顶端安装有安全阀2。 The bottom of the pressure vessel body 12 is connected with an inlet and drain blind plate 7 through a pipeline, and the inlet and drain blind plate 7 is connected with an external water inlet device through an external pipeline, and a ball valve 11 is arranged on the external pipeline. A pressure test blind plate 10 is connected through a pipeline, and the pressure test blind plate 10 is connected with a manual pressure test pump 8 through a side pipeline. The top of the tank is provided with an upper pipeline, and a pressure gauge 4, a pressure gauge 5 and a water outlet throttle valve 3 are arranged on the upper pipeline. A safety valve 2 is installed at the top of the top pipeline.

对压力容器本体12进行试压时,首先将压力容器本体12通过管线与进排水盲板7、手动式试压泵8和试压盲板10相连接,再打开球阀11,由进排水盲板7给压力容器本体12进行灌水排气,排出的气体从出水节流阀3排出,当气体排尽后关闭球阀11和出水节流阀3。然后打开进水节流阀1用手动式试压泵8给压力容器本体12加压,达到预定试验压力后停止加压,关闭进水节流阀1进行保压。根据压力容器安全和监察标准要求本试验装置设置压力表4和压力表5,两个表盘安装距地面的高度相同,在试压盲板10顶端安装安全阀2,若操作试压人员由于误操作,使得试验时操作压力超过试压压力时,安全阀2可以自动起爆,卸掉容器中的压力,防止由于误操作对容器造成损坏。在试验过程中要调节压力大小或卸掉压力都可以通过出水节流阀3来实现,试验完毕后可以打开球阀11由进排水盲板7将压力容器本体12中的水排尽,试压完毕。 When carrying out the pressure test on the pressure vessel body 12, first connect the pressure vessel body 12 with the inlet and drain blind plate 7, the manual pressure test pump 8 and the pressure test blind plate 10 through pipelines, then open the ball valve 11, and the inlet and drain blind plate 7. Fill the pressure vessel body 12 with water and exhaust, and the discharged gas is discharged from the water outlet throttle valve 3. When the gas is exhausted, close the ball valve 11 and the water outlet throttle valve 3. Then open the water inlet throttle valve 1 and pressurize the pressure vessel body 12 with the manual pressure test pump 8, stop pressurization after reaching the predetermined test pressure, close the water inlet throttle valve 1 to maintain pressure. According to the requirements of pressure vessel safety and supervision standards, the test device is equipped with pressure gauge 4 and pressure gauge 5. The two gauges are installed at the same height from the ground, and a safety valve 2 is installed on the top of the pressure test blind plate 10. , so that when the operating pressure exceeds the pressure test pressure during the test, the safety valve 2 can be automatically detonated to relieve the pressure in the container and prevent damage to the container due to misoperation. During the test, the pressure can be adjusted or the pressure can be relieved through the water outlet throttle valve 3. After the test is completed, the ball valve 11 can be opened to drain the water in the pressure vessel body 12 through the inlet and drain blind plate 7, and the pressure test is completed. .

综上所述,本发明手动式压力容器水压试验系统结构简单,操作方便,安全可靠,适合于对各种压容器进行水压试验操作,也特别适合于职业院校用于对学生进行设备试压操作职业技能训练。 In summary, the manual pressure vessel hydrostatic test system of the present invention is simple in structure, easy to operate, safe and reliable, suitable for hydrostatic test operations on various pressure vessels, and especially suitable for vocational colleges to test equipment for students Pressure test operation vocational skills training.

以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1.一种手动式压力容器水压试验系统,包括球阀、进水节流阀、出水节流阀和压力表,其特征在于:还包括进排水盲板和试压盲板,所述进排水盲板通过管线能够与容器本体底部相连接,所述进排水盲板通过外部管线与外部进水装置相连,在外部管线上设置有球阀,在容器本体的顶部通过管线能够与试压盲板连接,所述试压盲板通过侧部管线与手动试压泵相连接,在侧部管线上设置有进水节流阀,在试压盲板的顶部设置有上部管线,在上部管线上设置有压力表和出水节流阀。 1. A manual pressure vessel hydrostatic test system, comprising a ball valve, a water inlet throttle valve, a water outlet throttle valve and a pressure gauge, characterized in that: it also includes an inlet and drain blind plate and a pressure test blind plate, the inlet and drain The blind plate can be connected to the bottom of the container body through the pipeline, and the inlet and drain blind plate is connected to the external water inlet device through the external pipeline. A ball valve is arranged on the external pipeline, and the top of the container body can be connected to the pressure test blind plate through the pipeline. , the pressure test blind plate is connected with the manual pressure test pump through the side pipeline, the water inlet throttle valve is arranged on the side pipeline, the upper pipeline is arranged on the top of the pressure test blind plate, and the upper pipeline is provided with Pressure gauge and outlet throttle valve. 2.根据权利要求1所述的一种手动式压力容器水压试验系统,其特征在于:在上部管线上设置有两个压力表。 2. A manual pressure vessel hydraulic testing system according to claim 1, characterized in that two pressure gauges are arranged on the upper pipeline. 3.根据权利要求2所述的一种手动式压力容器水压试验系统,其特征在于:两个压力表的表盘安装距地面的高度相同。 3. A manual pressure vessel hydraulic testing system according to claim 2, characterized in that the dials of the two pressure gauges are installed at the same height from the ground. 4.根据权利要求3所述的一种手动式压力容器水压试验系统,其特征在于:在顶部管线的顶端安装有安全阀。 4. A manual pressure vessel hydraulic testing system according to claim 3, characterized in that a safety valve is installed at the top of the top pipeline.
CN2012104347591A 2012-11-05 2012-11-05 Water pressure testing system of manual pressure container Pending CN102901671A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104359766A (en) * 2014-12-03 2015-02-18 沈阳汇博热能设备有限公司 Float type exhaust device
CN108489816A (en) * 2018-03-16 2018-09-04 恺信国际检测认证有限公司 A kind of depth of water compression testing device and application method
CN110185925A (en) * 2019-06-25 2019-08-30 浙江固特气动科技股份有限公司 A kind of gas tank remote online monitoring system and method
CN111462569A (en) * 2020-05-15 2020-07-28 天津市江达扬升工程技术有限公司 Emergency leakage stoppage teaching aid

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CN1325023A (en) * 2000-05-22 2001-12-05 巴陵石化鹰山石油化工厂 Effective method for solving hydrostatic test of pressure vessel
CN202853986U (en) * 2012-11-05 2013-04-03 南京化工职业技术学院 Manual type water pressure testing system for pressure vessel

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104359766A (en) * 2014-12-03 2015-02-18 沈阳汇博热能设备有限公司 Float type exhaust device
CN108489816A (en) * 2018-03-16 2018-09-04 恺信国际检测认证有限公司 A kind of depth of water compression testing device and application method
CN110185925A (en) * 2019-06-25 2019-08-30 浙江固特气动科技股份有限公司 A kind of gas tank remote online monitoring system and method
CN111462569A (en) * 2020-05-15 2020-07-28 天津市江达扬升工程技术有限公司 Emergency leakage stoppage teaching aid

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Application publication date: 20130130