CN102897660B - Ultrahigh-lift crane trolley - Google Patents

Ultrahigh-lift crane trolley Download PDF

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Publication number
CN102897660B
CN102897660B CN201210365920.4A CN201210365920A CN102897660B CN 102897660 B CN102897660 B CN 102897660B CN 201210365920 A CN201210365920 A CN 201210365920A CN 102897660 B CN102897660 B CN 102897660B
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axis
reel
retarder
ultrahigh
balance beam
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CN102897660A (en
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王金刚
温跃强
浮志强
韩宇洁
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Henan Weihua Heavy Machinery Co Ltd
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Henan Weihua Heavy Machinery Co Ltd
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Abstract

The invention relates to the crane field, particularly to an ultrahigh-lift crane trolley. The crane trolley comprises a hoisting mechanism and a balance lifting device which comprises a lower balance beam, two parallel side balance beams are symmetrically arranged at two ends of the lower balance beam, the lower balance beam is arranged perpendicular to the two side balance beams in an I shape, two ends of each side balance beam are provided with fixed lifting points respectively, a side lifting shaft is arranged in the middle of each side balance beam, lower lifting shafts are arranged at two ends of the lower balance beam, a side davit extending along the vertical direction is arranged between each side balance beam and the lower balance beam, two ends of each side davit are vertically hinged with the side lifting shaft and the lower lifting shaft respectively, and a lifting hook is hung in the middle of the lower balance beam. The crane trolley solves the problem that lifting points are not synchronous caused by twist knotting and looseness of steels ropes during a descending process of the balance lifting device of the trolley when a heavy object is hoisted through four lifting points together in the prior art.

Description

Ultrahigh-lift crane trolley
Technical field
The present invention relates to crane field, particularly Ultrahigh-lift crane trolley.
Background technology
Along with metallurgical and other all kinds of heavy-duty machinery keep the large-scale development and the improvement of traditional handicraft, the requirement of Ultrahigh-lift crane is increasing.But the suspender of Ultrahigh-lift crane adopts lifting hook pulley group canoe usually at present, and the length of steel wire is longer, and the length of steel wire is at least twice lift.Suspender only has an equalizing bar, the two ends of equalizing bar are respectively provided with a movable pulley, when Ultrahigh-lift crane is in decline process, relative to high-lift, distance between the steel rope of movable pulley both sides almost can be ignored, and can regard coincidence as point-blank, so the steel rope of movable pulley both sides is easy to the knotting that twists by approximate for two sections of steel ropes, steel rope is easily loose by stone roller after passing through pulley, and then loose voluntarily.Therefore there is following shortcoming in existing Ultrahigh-lift crane: reel dimensional structure is large, drift angle of restricting under steel rope is large, there is steel rope twist ties, loose voluntarily because twisting around power release in steel rope, four suspension centres occur asynchrony phenomenon in decline process in ultrahigh pump lift.Therefore, existing Ultrahigh-lift crane affects the normal use of lifting mechanism to a certain extent, cannot meet the requirement of ultrahigh pump lift (H=370m) weight-lifting equipment.
Current conventional hoist lifting mechanism is arranged as reel-reductor (parallel shafts)-drg-electrical motor, and steel rope realizes different multiplying by running block, fixed pulley group.It is very large that large lifting altitude (lift) and a large liter weight determine the wirerope-winding amount be wound on hoisting drum, when adopting traditional screw type reel multilaminate coiled, it is more than the second layer and the second layer that each layer steel rope can produce disorder cable phenomenon in winding process, and serious wear between rope, reduce the service life of steel rope, and also need to increase rope guide, there is complex structure in rope guide, lead inflexible defect, easily causes stuck phenomenon.Ultrahigh-lift crane uses tradition to hoist and arranges that drawback is rope capacity long (lifting altitude takes advantage of multiplying power number), cause drum diameter super large and length overlength.Reductor has to strengthen width between centers due to the restriction of drum diameter, causes reductor cost to increase.Reel length is long, and steel rope lifting process deflection angle is excessive easily causes steel rope disorder cable.
Two winding drum lifting mechanism is the method that the problem solving Ultrahigh-lift crane reel wiring is commonly used.At present, adopt the method that two reel is wound around, be divided into open type and enclosed two type, shown in Fig. 1 and Fig. 2 in " the wiring problem of Ultrahigh-lift crane " paper as interim in Chinese periodical " hoisting crane machinery " 1988 07 respectively, two reel winding does not add change to original total rope system multiplying power, just share the load of an original reel by two reels and to restrict be that multiplying power reduces half, thus lifting altitude can double.But, the two winding drum lifting mechanism arrangement structure of open type as shown in this paper Fig. 1 is that the two reels be arranged in parallel are connected with same retarder by gear transmission, the pivot center of retarder is parallel with the pivot center of two reel, electrical motor is connected with retarder by drg, motor reel and drum shaft are arranged in parallel, and the shared volume of this lifting mechanism arrangement structure is larger; Closed-type double action crank press winding drum lifting mechanism arrangement structure as shown in Fig. 2 in paper is that two reel be arranged in parallel, motor reel is set in parallel between two winding drum, the two ends of electrical motor are respectively distributed with one for its pivot center connected with corresponding reel retarder parallel with the pivot center of reel, this closed-type double action crank press winding drum lifting mechanism arrangement structure is not compact, two retarders are needed to realize transmission, complex structure.
Summary of the invention
The object of this invention is to provide a kind of Ultrahigh-lift crane trolley, during to solve that in prior art, four suspension centres lift by crane same weight jointly, balance sling steel cable twist ties, the voluntarily nonsynchronous problem of the loose suspension centre caused in decline process of dolly.
In order to solve the problem, the present invention adopts following technical scheme: Ultrahigh-lift crane trolley, comprise lifting mechanism and balance sling, described balance sling comprises lower equalizing bar, the top at the two ends of described lower equalizing bar is arranged with two parallel lateral balance beams, to be that I shape is vertical with two lateral balance beams arranged lower equalizing bar, the two ends of described each lateral balance beam are respectively provided with a fixing suspension centre, the middle part of each lateral balance beam is provided with side hanging axis, the two ends of lower equalizing bar are provided with lower hanging axis, the two ends hinged side davit vertical with lower hanging axis with side hanging axis respectively extended along the vertical direction is provided with between each lateral balance beam and lower equalizing bar, the middle part of lower equalizing bar is hung with a suspension hook.
Described suspension centre is provided with anti-rotation device, described anti-rotation device comprises rotating prevention sleeve, rig thimbler from the bottom up successively, the bow shackle that one end of described rotating prevention sleeve is used by two pairings is connected with the end of lateral balance beam, and the other end of described rotating prevention sleeve is connected with rig thimbler by a bow shackle.
Described lifting mechanism comprises electrical motor, the drg be in transmission connection with the mouth of electrical motor, the retarder be in transmission connection with the mouth of drg, the reel of two axis being parallel, described reel is connected by gear transmission, the mouth of retarder is in transmission connection by gear and one of them reel, described retarder is rectangular axis retarder, described motor axis and spool axis vertical distribution, rectangular axis retarder comprises the output shaft being parallel to spool axis and the input shaft being parallel to motor axis, retarder, drg and electrical motor are distributed in the same side of the axis of two reels from front to back successively along motor axis.
One end away from retarder of described reel is provided with height hoisting capacity integrated display.
One end away from retarder of described each reel is provided with sure brake.
Described reel is dual slope rope groove drum, and described dual slope rope groove drum comprises along the alternatively distributed dual slope grooving of axis and ladder baffle ring.
Described reel is double crosslinking drum, and the two ends of described each reel respectively connect a steel rope be connected with described suspension centre.
In Ultrahigh-lift crane trolley of the present invention, balance sling adopts the vertically disposed lower equalizing bar of I shape and two lateral balance beams, three equalizing bar array modes, instead of the array mode of an equalizing bar and two fixed pulleys in prior art, the two ends of lateral balance beam are respectively equipped with a fixing suspension centre, this structure makes the stress point of steel rope pull open, distant between four steel ropes, steel cable twist ties is less likely to occur, loose voluntarily, the deadweight of lateral balance beam also can stretch steel rope, ensure that four suspension centres are synchronous, to solve in prior art steel cable twist ties in decline process, the nonsynchronous problem of the loose suspension centre caused voluntarily.
Further, described suspension centre is provided with anti-rotation device, described anti-rotation device comprises rotating prevention sleeve, rig thimbler, the bow shackle that one end of rotating prevention sleeve is used by two pairings is connected with the end of lateral balance beam, the other end of rotating prevention sleeve is connected with rig thimbler by a bow shackle, rotating prevention sleeve can discharge torsion that steel rope in use produces and play certain counterweight effect, two arc shackle pairings use junction to form a kind of easy universal hinge body, this universal hinge body is for transmitting the dynamic force and motion between two concurrent aceses, and in transmission process, angle between diaxon can also change, therefore, better can solve steel rope occur steel rope twist ties because twisting around power release by installing rotating prevention sleeve and bow shackle between rig thimbler and lateral balance beam additional in ultrahigh pump lift, problem loose voluntarily, simultaneously suspender own wt can stretch steel rope, can more actv. prevent steel wire torsion tie a knot cause asynchronous, better ensure that the safety of lifting.
Further, in lifting mechanism of the present invention, retarder is rectangular axis retarder, rectangular axis retarder comprises for being parallel to the transverse axis of spool axis and being parallel to the longitudinal axis of motor axis, motor axis and spool axis vertical distribution, retarder, drg and electrical motor are distributed on the same straight line of the positive side of the same side of two reels from front to back successively, the whole distributed architecture of lifting mechanism is compact, make suspender less apart from large Car Track Derivative limit on the left or on the right, add the running space of dolly and the stability of operation.
Further; one end away from retarder of reel is provided with height hoisting capacity integrated display; height hoisting capacity integrated display makes real-time monitoring display in the process of hanging hang the height of thing, and the weight of suspension centre load, according to different Controlling vertex protection hoist mechanism.
Further, one end away from retarder of each reel is provided with sure brake, and the drg of this sure brake and electrical motor, deceleration pusher side forms double insurance, prevents contingency from occurring.
Further, reel is dual slope rope groove drum, described dual slope rope groove drum comprises dual slope grooving and ladder baffle ring, fold line grooves is made up of two sections of straight line groovings and two sections of oblique line groovings, every section of oblique line grooving moves into half pitch vertically, and within each week, grooving moves into a pitch vertically by two sections of oblique line groovings.Ladder baffle ring has the effect of lifting and guiding steel wire rope, steel rope can be made smoothly successfully to be transitioned into upper strata by lower one deck, and levels steel rope cross transition is fixed on grooving oblique line section, ensuing steel rope by the sequential volume of pressing straight line-intersection-straight-intersect around.Therefore, fold line grooves and ladder baffle ring is adopted to replace traditional rope-arranging mechanism to realize the multilaminate coiled of steel rope and proper alignment.
Further, the reel in lifting mechanism is directly connected with the suspension centre of little equilibrium point, and not dynamic fixed pulley group, whole mechanism is stressed, and all in dolly end carriage position, end carriage is stressed is simple beam structure, and trolley frame weight can be alleviated greatly.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment 1 of Ultrahigh-lift crane trolley of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the structural representation of balance sling in embodiments of the invention 1;
Fig. 4 is the part sectional view of Fig. 3 along A-A direction;
Fig. 5 is the part sectional view of Fig. 3 along B-B direction;
Fig. 6 is the structural representation of lifting mechanism in embodiments of the invention 1.
Detailed description of the invention
The embodiment 1 of Ultrahigh-lift crane trolley of the present invention, as shown in figures 1 to 6, Ultrahigh-lift crane trolley, comprise lifting mechanism and balance sling, described lifting mechanism comprises electrical motor 11, the drg 12 be in transmission connection with the mouth of electrical motor, the retarder 13 be in transmission connection with the mouth of drg, the reel 14 of two axis being parallel, described reel 14 is connected by gear transmission, the mouth of retarder 13 is in transmission connection by gear 15 and one of them reel, described balance sling comprises lower equalizing bar 6, the top at the two ends of described lower equalizing bar 6 is arranged with two parallel lateral balance beams 4, to be that I shape is vertical with two lateral balance beams arranged lower equalizing bar, the two ends of described each lateral balance beam are respectively provided with a fixing suspension centre, the middle part of each lateral balance beam is provided with side hanging axis, the two ends of lower equalizing bar are provided with lower hanging axis, the two ends hinged side davit 5 vertical with lower hanging axis with side hanging axis respectively extended along the vertical direction is provided with between each lateral balance beam and lower equalizing bar, the middle part of lower equalizing bar is hung with a suspension hook 8, suspension hook 8 is rotated by middle hanging axis 7 and is assemblied on lower equalizing bar 6.Described suspension centre is provided with anti-rotation device, described anti-rotation device comprises rotating prevention sleeve 2, rig thimbler 1 from the bottom up successively, the bow shackle 3 that one end of described rotating prevention sleeve 2 is used by two pairings is connected with the end of lateral balance beam, and the other end of described rotating prevention sleeve 2 is connected with rig thimbler 1 by a bow shackle.Described retarder 13 is rectangular axis retarder, described motor axis and spool axis vertical distribution, rectangular axis retarder comprises the output shaft 132 being parallel to spool axis and the input shaft 131 being parallel to motor axis, and retarder, drg and electrical motor are distributed in the same side of the axis of two reels from front to back successively along motor axis.One end away from retarder of described reel is provided with height hoisting capacity integrated display 16.One end away from retarder of described each reel is provided with sure brake 17.Described reel is dual slope rope groove drum, and described dual slope rope groove drum comprises along the alternatively distributed dual slope grooving of axis and ladder baffle ring.Described reel is double crosslinking drum, and the two ends of described each reel respectively connect a steel rope be connected with described suspension centre.

Claims (7)

1. Ultrahigh-lift crane trolley, comprise lifting mechanism and balance sling, it is characterized in that, described balance sling comprises lower equalizing bar, the top at the two ends of described lower equalizing bar is arranged with two parallel lateral balance beams, to be that I shape is vertical with two lateral balance beams arranged lower equalizing bar, the two ends of described each lateral balance beam are respectively provided with a fixing suspension centre, the middle part of each lateral balance beam is provided with side hanging axis, the two ends of lower equalizing bar are provided with lower hanging axis, the two ends hinged side davit vertical with lower hanging axis with side hanging axis respectively extended along the vertical direction is provided with between each lateral balance beam and lower equalizing bar, the middle part of lower equalizing bar is hung with a suspension hook, described suspension hook is rotated by middle hanging axis and is assemblied on lower equalizing bar.
2. Ultrahigh-lift crane trolley according to claim 1, it is characterized in that, described suspension centre is provided with anti-rotation device, described anti-rotation device comprises rotating prevention sleeve, rig thimbler from the bottom up successively, the bow shackle that one end of described rotating prevention sleeve is used by two pairings is connected with the end of lateral balance beam, and the other end of described rotating prevention sleeve is connected with rig thimbler by a bow shackle.
3. Ultrahigh-lift crane trolley according to claim 1 and 2, it is characterized in that, described lifting mechanism comprises electrical motor, the drg be in transmission connection with the mouth of electrical motor, the retarder be in transmission connection with the mouth of drg, the reel of two axis being parallel, described reel is connected by gear transmission, the mouth of retarder is in transmission connection by gear and one of them reel, described retarder is rectangular axis retarder, described motor axis and spool axis vertical distribution, rectangular axis retarder comprises the output shaft being parallel to spool axis and the input shaft being parallel to motor axis, retarder, drg and electrical motor are distributed in the same side of the axis of two reels from front to back successively along motor axis.
4. Ultrahigh-lift crane trolley according to claim 3, is characterized in that, one end away from retarder of described reel is provided with height hoisting capacity integrated display.
5. Ultrahigh-lift crane trolley according to claim 3, is characterized in that, one end away from retarder of each reel is provided with sure brake.
6. Ultrahigh-lift crane trolley according to claim 3, is characterized in that, described reel is dual slope rope groove drum, and described dual slope rope groove drum comprises along the alternatively distributed dual slope grooving of axis and ladder baffle ring.
7. Ultrahigh-lift crane trolley according to claim 3, is characterized in that, described reel is double crosslinking drum, and the two ends of each reel respectively connect a steel rope be connected with described suspension centre.
CN201210365920.4A 2012-09-27 2012-09-27 Ultrahigh-lift crane trolley Active CN102897660B (en)

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103612982B (en) * 2013-11-22 2016-02-03 中联重科股份有限公司 Load trolley amplitude changing system of crane and crane

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85205195U (en) * 1985-11-25 1986-08-27 荣树森 Hoisting system with rectangular hanging point for verticle shaft of mine
CN2371171Y (en) * 1998-05-05 2000-03-29 李波 Digital display device for range, height and elevating capacity of jib lubbing
US20030111651A1 (en) * 2001-12-14 2003-06-19 Mhe Technologies, Inc. Lifting arrangement for overhead traveling cranes
CN1654304A (en) * 2005-02-01 2005-08-17 太原重型机械集团有限公司 Lifting mechanism braking system of hoister
CN201660372U (en) * 2010-04-19 2010-12-01 无锡市新华起重工具有限公司 Double-rotation preventing sleeve
CN101955137A (en) * 2009-07-13 2011-01-26 北京京城重工机械有限责任公司 Drum with broken line grooves
CN202181181U (en) * 2011-06-27 2012-04-04 河南崇鹏起重机有限公司 Winding engine
CN102635098A (en) * 2012-04-27 2012-08-15 贾永明 Hydraulically-driven winching type starting and stopping machine
CN202785327U (en) * 2012-09-27 2013-03-13 河南卫华重型机械股份有限公司 Ultrahigh lift crane trolley

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000289971A (en) * 1999-04-07 2000-10-17 Tomoe Giken:Kk Hoisting device for long and heavy cargo

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85205195U (en) * 1985-11-25 1986-08-27 荣树森 Hoisting system with rectangular hanging point for verticle shaft of mine
CN2371171Y (en) * 1998-05-05 2000-03-29 李波 Digital display device for range, height and elevating capacity of jib lubbing
US20030111651A1 (en) * 2001-12-14 2003-06-19 Mhe Technologies, Inc. Lifting arrangement for overhead traveling cranes
CN1654304A (en) * 2005-02-01 2005-08-17 太原重型机械集团有限公司 Lifting mechanism braking system of hoister
CN101955137A (en) * 2009-07-13 2011-01-26 北京京城重工机械有限责任公司 Drum with broken line grooves
CN201660372U (en) * 2010-04-19 2010-12-01 无锡市新华起重工具有限公司 Double-rotation preventing sleeve
CN202181181U (en) * 2011-06-27 2012-04-04 河南崇鹏起重机有限公司 Winding engine
CN102635098A (en) * 2012-04-27 2012-08-15 贾永明 Hydraulically-driven winching type starting and stopping machine
CN202785327U (en) * 2012-09-27 2013-03-13 河南卫华重型机械股份有限公司 Ultrahigh lift crane trolley

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